Drug mixer for sludge tank of water treatment plate-and-frame workshop

By setting up a mixing chamber between the sludge input and output pipes, and utilizing the bends and baffles, the sludge and coagulant are fully mixed before entering the sludge tank, solving the problem of insufficient drug reaction, improving efficacy, and reducing costs.

CN223823490UActive Publication Date: 2026-01-23FUJIAN LIANSHENG PAPER IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520305861.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-01-23
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

In the existing sludge tank of the plate and frame water treatment workshop, the reaction between the coagulant and the sludge is insufficient, making it difficult for the agent to effectively settle the sludge. Furthermore, the entire sludge tank needs to be modified to improve the reaction rate, which consumes a lot of energy.

Method used

A chemical mixer for sludge tanks in a plate and frame water treatment plant is designed. By setting up a mixing chamber between the sludge input pipe and the output pipe, and the mixing chamber is equipped with a bent channel and baffle structure, the sludge is fully mixed with coagulant before entering the sludge tank. The mixer is made using recycled materials, which reduces costs.

Benefits of technology

It enables sludge and drugs to fully react before entering the sludge tank, improving efficacy, reducing drug consumption, and has a simple, practical, and low-cost structure.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223823490U_ABST
    Figure CN223823490U_ABST
Patent Text Reader

Abstract

The utility model discloses a water treatment plate-and-frame workshop sludge tank medicine mixer which comprises a mixing bin, the mixing bin is provided with a sludge inlet, a sludge outlet and a medicine feeding port, the sludge inlet and the medicine feeding port are both located at the bottom of the mixing bin, and the sludge outlet is located at the top of the mixing bin; a mixing channel which is connected with the sludge inlet and the sludge outlet and is bent upwards is arranged in the mixing bin, and the chemical feeding port is communicated with the mixing channel; one end of the sludge input pipe is connected with the sludge inlet of the mixing bin; and two ends of the sludge output pipe are respectively connected with the sludge outlet of the mixing bin and the sludge tank. The moving direction of the sludge is changed, the moving speed of the sludge is slowed down, the sludge is automatically stirred in the mixing bin, the coagulant medicine put into the mixing bin fully reacts with the moving sludge, the sludge is mixed with the coagulant medicine in advance when entering the sludge tank, and the sludge mixing device has the advantage of ensuring that the sludge and the medicine fully react.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of sludge treatment, in particular to a sludge pool medicament mixer for a water treatment plate-and-frame workshop. BACKGROUND

[0002] The plate-and-frame filter press is an equipment for separating solid and liquid in industrial production, and can be applied to chemical industry, ceramics, petroleum, medicine, food, smelting and the like, and plays a great role in sewage treatment.

[0003] A large amount of sludge is generated in a municipal sewage treatment plant every day, in order to reduce the volume of sludge for final disposal, sludge dewatering is an important treatment link, and the sludge needs to be discharged into a sludge pool, a coagulant medicament is put in, an alum flower generation phenomenon is generated, a sedimentation effect is achieved, the sludge weight in the next sludge dewatering process is reduced, and the efficiency of sludge dewatering equipment and personnel is improved.

[0004] However, at present, the pool capacity of the sludge pool of the water treatment plate-and-frame workshop is small, the amount of sludge discharged into the sludge pool is large, and the sludge pool is always in a full pool state, so that the coagulant medicament put in is difficult to fully react with the sludge. The existing technology is to improve the reaction degree of the two by stirring, such as adding a stirring mechanism, the entire sludge pool needs to be modified, and the energy consumption is large. Practical new type content

[0005] Therefore, it is necessary to provide a sludge pool medicament mixer for a water treatment plate-and-frame workshop to solve the problem that the coagulant put into the sludge pool does not fully react with the sludge in the prior art.

[0006] To achieve the above-mentioned purpose, the inventors provide a sludge pool medicament mixer for a water treatment plate-and-frame workshop, which comprises:

[0007] The mixing bin is provided with a sludge inlet, a sludge outlet and a medicament inlet, the sludge inlet and the medicament inlet are located at the bottom of the mixing bin, and the sludge outlet is located at the top of the mixing bin; the inside of the mixing bin is provided with a mixing channel connected with the sludge inlet and the sludge outlet and bent upwards, and the medicament inlet is communicated with the mixing channel;

[0008] The sludge input pipe is connected with the sludge inlet of the mixing bin at one end.

[0009] The sludge output pipe is connected with the sludge outlet of the mixing bin and the sludge pool at two ends.

[0010] In some embodiments, the mixing channel is formed by two rows of vertically arranged baffles partitioning the inside of the mixing bin, the two rows of baffles are arranged at the two opposite sides of the inside of the mixing bin and are staggered with each other.

[0011] In some embodiments, the baffles are arranged downwardly inclined.

[0012] In some embodiments, the baffle is provided with stirring protrusions.

[0013] In some embodiments, the mixing channel is spiral-shaped.

[0014] In some embodiments, a storage hopper is further included, which is connected with the medicine feeding port, and the outlet of the storage hopper is provided with a valve.

[0015] In some embodiments, a controller and a timer are further included, and the valve is an electronic valve, and the controller is connected with the timer and the electronic valve.

[0016] In some embodiments, the medicine feeding port is provided with a plurality of medicine feeding ports, which are sequentially arranged around the circumference of the mixing bin.

[0017] Compared with the prior art, the water treatment plate and frame workshop sludge pool medicine mixer has the following advantages: a mixing bin for adding coagulant medicine is arranged between the sludge input pipe and the sludge output pipe, so that the sludge needs to pass through the mixing bin into the mixing channel before entering the sludge pool, the sludge inlet of the mixing bin is located below the sludge outlet, and the mixing channel is a winding and bending path, so that the sludge needs to move from bottom to top in the mixing channel and change the moving direction from time to time, thereby changing the moving direction and slowing down the moving speed of the sludge, achieving the purpose of self-stirring of the sludge in the mixing bin, adding the coagulant medicine in advance in the interior, playing a role of rapid mixing, making the coagulant medicine in the mixing bin fully react with the moving sludge, mixing the coagulant medicine with the sludge in the sludge pool in advance, solving the problem of insufficient reaction of the medicine, obviously improving the drug efficacy, reducing the consumption of the medicine, and the structure is simple and practical, can be made of old materials, and has low cost.

[0018] The above-mentioned content related to the description is only a summary of the technical scheme of the present application, in order to enable those skilled in the art to more clearly understand the technical scheme of the present application, and then can be implemented according to the content described in the specification and the drawings, and in order to enable the above-mentioned purpose and other purposes, characteristics and advantages of the present application to be more easily understood, the following is described in combination with the specific embodiments of the present application and the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0019] The drawings are only used to show the principles, implementation manners, applications, characteristics and effects of the specific embodiments and other related contents of the present application, and cannot be considered as limitations of the present application.

[0020] In the drawings of the specification:

[0021] Figure 1 The structure diagram of the water treatment plate and frame workshop sludge pool medicine mixer described in the specific embodiments is shown in the drawings.

[0022] Figure 2 Fig. 1 is a schematic diagram of the internal structure of a sludge tank medicament mixer in a water treatment plate and frame workshop according to the first embodiment of the present application;

[0023] Figure 3 Fig. 2 is a schematic diagram of the internal structure of a sludge tank medicament mixer in a water treatment plate and frame workshop according to the second embodiment of the present application;

[0024] Figure 4 Fig. 3 is a schematic diagram of the structure of a baffle according to the present application;

[0025] Figure 5 Fig. 4 is a schematic diagram of the structure of a sludge tank medicament mixer in a water treatment plate and frame workshop according to the third embodiment of the present application;

[0026] The reference signs in the above-mentioned figures are explained as follows:

[0027] 1. Mixing bin;

[0028] 10. Sludge inlet;

[0029] 11. Sludge outlet;

[0030] 12. Medicament inlet;

[0031] 13. Mixing channel;

[0032] 14. Baffle;

[0033] 140. Stirring protrusion;

[0034] 2. Sludge input pipe;

[0035] 3. Sludge output pipe;

[0036] 4. Medicament storage hopper;

[0037] 5. Electronic valve. DETAILED DESCRIPTION

[0038] To explain the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved of the present application in detail, the specific embodiments listed below are combined with the accompanying drawings for detailed description. The embodiments described in this paper are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application.

[0039] The term "embodiment" is mentioned herein means that the specific features, structures, or characteristics described in connection with the embodiment can be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit the independence or association between other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, each technical feature mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.

[0040] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the art to which the present application belongs; the use of related terms herein is only for the purpose of describing specific embodiments, and is not intended to limit the present application.

[0041] In the description of the present application, the phrase "and / or" is a description of the logical relationship between the objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases: A exists, B exists, and A and B exist at the same time. In addition, the character " / " herein generally represents that the associated objects before and after are a "or" logical relationship.

[0042] In the present application, the terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary and secondary or order relationship between the entities or operations.

[0043] In the present application, without more limitation, the "includes", "contains", "has" or other similar expressions used in the sentence are intended to cover non-exclusive inclusion, and these expressions do not exclude the presence of other elements in the process, method or product including the described elements, so that the process, method or product including a series of elements can not only include those limited elements, but also include other elements not explicitly listed, or also include the elements inherent to such process, method or product.

[0044] As the same as the understanding in the "Guidelines for Examination", in the present application, the expressions such as "greater than", "less than", "exceed" are understood as not including the number; the expressions such as "above", "below", "within" are understood as including the number. In addition, in the description of the embodiments of the present application, the meaning of "multiple" is more than two (including two), and similar expressions related to "multiple" are also understood in this way, for example, "multiple groups", "multiple times", etc., unless otherwise explicitly limited.

[0045] In the description of the embodiments of the present application, the spatially-related expressions, such as "central", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "perpendicular", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship shown in the specific embodiments or the drawings, and are only for the convenience of describing the specific embodiments of the present application or for the reader to understand, and do not indicate or imply that the indicated device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.

[0046] Unless otherwise explicitly specified or limited, in the description of the embodiments of the present application, the terms "mount", "connect", "connect", "fix", "set", and the like should be broadly understood. For example, the "connection" can be fixed connection, or detachable connection, or integral setting; it can be mechanical connection, or electrical connection, or communication connection; it can be direct connection, or indirect connection through intermediate medium; it can be the communication or interaction relationship between two elements. For those skilled in the art to which the present application belongs, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0047] Plate and frame filter press is a device for separating solid and liquid in industrial production, which can be applied to chemical industry, ceramics, petroleum, medicine, food, smelting and other industries, and plays a great role in sewage treatment.

[0048] A large amount of sludge is generated in a municipal sewage treatment plant every day, in order to reduce the volume of sludge for final disposal, sludge dewatering is an important treatment link, the sludge needs to be discharged into a sludge pool, a coagulant drug is put in, an alum flower generation phenomenon is generated, a sedimentation effect is achieved, the sludge weight in the next sludge dewatering process is reduced, and the efficiency of sludge dewatering equipment and personnel is improved.

[0049] However, at present, the pool capacity of the sludge pool in the water treatment plate and frame workshop is small, the amount of sludge discharged into the sludge pool is large, and the sludge pool is always in a full pool state, so that the coagulant drug put in is difficult to fully react with the sludge. The existing technology is to improve the degree of reaction of the two by stirring, such as adding a stirring mechanism, which needs to reform the whole sludge pool, and the energy consumption is large.

[0050] In order to provide a sludge pool drug mixer for water treatment plate and frame workshop, which is used for mixing the drug with the sludge in advance when the sludge enters the sludge pool, ensuring that the drug and the sludge fully react, and reducing the waste of the drug.

[0051] Please refer to Figure 1In a specific embodiment, the sludge tank chemical mixer in the water treatment plate and frame workshop includes a mixing chamber 1, a sludge input pipe 2, and a sludge output pipe 3.

[0052] The mixing chamber 1 is provided with a sludge inlet 10, a sludge outlet 11, and a dosing port 12. The sludge inlet 10 is the opening for inputting sludge into the mixing chamber 1, the sludge outlet 11 is the opening for outputting sludge from the mixing chamber 1, and the dosing port 12 is the opening for adding coagulant into the mixing chamber 1.

[0053] The sludge inlet 10 and the dosing port 12 are both located at the bottom of the mixing chamber 1, and the sludge outlet 11 is located at the top of the mixing chamber 1. That is, the height of the sludge inlet 10 and the height of the dosing port 12 are both lower than the height of the sludge outlet 11. The sludge is transported from the sludge inlet 10 to the sludge outlet 11, that is, the sludge is transported upwards. The sludge is initially mixed with the coagulant drug added to the mixing chamber 1 when it enters the mixing chamber 1.

[0054] Please see Figure 2 , Figure 3 The mixing chamber 1 is equipped with an upwardly curved mixing channel 13 that connects the sludge inlet 10 and the sludge outlet 11. The sludge needs to change direction and speed frequently during its movement within the mixing channel 13. The dosing port 12 is connected to the mixing channel 13, meaning that the coagulant added through the dosing port 12 can enter the mixing channel 13.

[0055] One end of the sludge input pipe 2 is connected to the sludge inlet 10 of the mixing chamber 1; both ends of the sludge output pipe 3 are connected to the sludge outlet 11 of the mixing chamber 1 and the sludge tank, respectively. That is, the sludge input pipe 2 is connected to the mixing chamber 1 and the sludge output pipe 3, and the sludge needs to pass through the mixing chamber 1 before it can be discharged into the sludge tank.

[0056] The aforementioned chemical mixer for the sludge tank in the water treatment plate and frame workshop features a mixing chamber 1 for adding coagulant chemicals, located between the sludge input pipe 2 and the sludge output pipe 3. Before entering the sludge tank, the sludge must first pass through the mixing chamber 1 into the mixing channel 13. The sludge inlet 10 of the mixing chamber 1 is located below the sludge outlet 11, and the mixing channel 13 is a winding path. Therefore, the sludge needs to move from bottom to top within the mixing channel 13, frequently changing its direction of movement to alter its direction and slow its speed. This achieves the purpose of self-stirring of the sludge within the mixing chamber 1. Pre-adding coagulant chemicals inside facilitates rapid mixing, ensuring sufficient reaction between the coagulant chemicals and the moving sludge. This pre-mixing of the coagulant chemicals before the sludge enters the sludge tank solves the problem of insufficient chemical reaction, significantly improves efficacy, and reduces chemical consumption. Furthermore, this structure is simple and practical, can be made using recycled materials, and is inexpensive.

[0057] The structure of the mixing channel 13 can be various, please refer to Figure 2 As example one: the mixing channel 13 is divided by two rows of vertically arranged baffles 14, the two rows of baffles 14 are respectively arranged at the two sides of the mixing chamber 1, and are staggered with each other, so that the internal space of the mixing chamber 1 forms a zigzag winding channel.

[0058] The number of baffles 14 in each row can be set according to the actual height of the mixing chamber 1, for example, one row of baffles 14 is provided with two baffles 14, and the other row of baffles 14 is provided with one baffle 14, and the baffle 14 is arranged between the two baffles 14, and three baffles 14 divide the internal space of the mixing chamber 1 into a bending channel. In addition, the baffle 14 can be arranged horizontally.

[0059] The baffle 14 changes the direction of the sludge movement, in order to better mix the sludge with the drug, please refer to Figure 3 In example two, the baffle 14 is arranged downwardly inclined, which can further reduce the upward movement speed of the sludge, thereby increasing the mixing time of the sludge and the drug, and further improving the reaction degree of the sludge and the drug.

[0060] The inclination angle of the baffle 14 can be 30° to 60°, such as 45°, and the shorter end of the baffle 14 is located above the next baffle 14.

[0061] Please refer to Figure 4 In some embodiments, the baffle 14 is provided with stirring protrusions 140, by arranging the stirring protrusions 140, the movement of the sludge on the baffle 14 has more ups and downs, and the self-stirring effect of the sludge is improved to a greater extent. The stirring protrusions 140 can be a plurality of sharp stirring protrusions, a plurality of sharp protrusions are uniformly and staggered distributed on the baffle 14, or the stirring protrusions are in strip shape, and the length is consistent with the length of the baffle 14, and a plurality of stirring protrusions are equidistantly arranged along the length direction of the baffle 14.

[0062] Please refer to Figure 5 In example three, the mixing channel 13 can also be in a spiral shape, that is, the mixing channel 13 is a spiral channel, the sludge changes direction in real time in the spiral channel, and the movement trend is like the sludge is stirred, thereby realizing sufficient reaction with the coagulant drug.

[0063] The coagulant drug can be manually put into the drug feeding port 12, but in order to facilitate multiple drug feeding, please refer to Figure 1In some embodiments, the water treatment plate frame workshop sludge pool medicine mixer further comprises a medicine storage hopper 4 for temporarily storing coagulant medicine, the medicine storage hopper 4 is connected with the medicine feeding port 12, and the outlet of the medicine storage hopper 4 is provided with a valve, and the coagulant medicine can be automatically moved into the medicine feeding port 12 when the valve is opened, and then into the mixing bin 1.

[0064] The valve can be a mechanical valve, which can be opened manually when coagulant medicine needs to be added. In order to be more convenient and efficient, manual time is saved.

[0065] In some embodiments, the water treatment plate frame workshop sludge pool medicine mixer further comprises a controller and a timer, the valve is an electronic valve 5, and the controller is connected with the timer and the electronic valve 5. The timer is used for timing, and the controller is used for controlling the opening time and opening time of the electronic valve 5 according to the time counted by the timer, so as to realize automatic feeding of coagulant medicine in a timed and quantitative manner, which is convenient, efficient and accurate.

[0066] The selected coagulant medicine needs to be analyzed by analyzing the properties of different properties of sludge, and then several high molecular coagulants are selected for sludge conditioning test. By comparing the measured sludge specific resistance value in the test and observing the alum flower generation phenomenon in the test, as well as comparing the TP and COD concentration changes in the filtrate, the best coagulant and its dosage are determined, so that the controller can feed the coagulant medicine in the mixing bin 1 in a timed and quantitative manner, so as to improve the dewatering performance of the sludge.

[0067] In order to make the coagulant medicine more evenly fed into the mixing bin 1, in some embodiments, the medicine feeding port 12 is provided with a plurality of medicine feeding ports 12, and the plurality of medicine feeding ports 12 are arranged in sequence around the circumference of the mixing bin 1. If equal amounts of coagulant medicine are divided into each medicine feeding port 12, the coagulant medicine can be more evenly fed, and the reaction degree and reaction efficiency of the coagulant medicine and the sludge can be improved.

[0068] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of the present application, they should not limit the patent protection scope of the present application. Any equivalent structure or equivalent flow replacement or modification based on the essential concept of the present application, using the content described in the specification and drawings of the present application, as well as directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are all included in the patent protection scope of the present application.

Claims

1. A chemical mixer for sludge tanks in a plate-and-frame water treatment workshop, characterized in that, include: The mixing chamber is equipped with a mud inlet, a mud outlet, and a chemical dosing inlet. The mud inlet and the chemical dosing inlet are located at the bottom of the mixing chamber, and the mud outlet is located at the top of the mixing chamber. The interior of the mixing chamber is equipped with an upwardly curved mixing channel connecting the mud inlet and the mud outlet, and the chemical dosing inlet is connected to the mixing channel. A sludge input pipe, one end of which is connected to the sludge inlet of the mixing chamber; The sludge output pipe is connected at both ends to the sludge outlet of the mixing chamber and the sludge tank, respectively.

2. The chemical mixer for sludge tanks in a plate-and-frame water treatment workshop according to claim 1, characterized in that, The mixing channel is formed by two rows of vertically arranged baffles that divide the interior of the mixing chamber. The two rows of baffles are respectively located on opposite sides inside the mixing chamber and are staggered.

3. The chemical mixer for sludge tanks in a plate-and-frame water treatment workshop according to claim 2, characterized in that, The baffle is tilted downwards.

4. The chemical mixer for sludge tanks in a plate-and-frame water treatment workshop according to claim 2, characterized in that, The baffle is equipped with stirring protrusions.

5. The chemical mixer for sludge tanks in a plate-and-frame water treatment workshop according to claim 1, characterized in that, The mixing channel is spiral-shaped.

6. The chemical mixer for sludge tanks in a plate-and-frame water treatment workshop according to claim 1, characterized in that, It also includes a medicine storage hopper, which is connected to the medicine inlet, and the outlet of the medicine storage hopper is equipped with a valve.

7. The chemical mixer for sludge tanks in a plate-and-frame water treatment workshop according to claim 6, characterized in that, It also includes a controller and a timer, the valve is an electronic valve, and the controller is connected to the timer and the electronic valve.

8. The chemical mixer for sludge tanks in a plate-and-frame water treatment workshop according to claim 1, characterized in that, The dosing port is provided in several places, and the dosing ports are arranged sequentially around the circumference of the mixing chamber.