Warping machine for window screen production
By introducing active adjustment components and head assembly into the warping machine, the problem of warp yarn entanglement caused by slack was solved, achieving uniform distribution and stable transmission of the window yarn, and improving the working efficiency of the warping machine.
Patent Information
- Application Number
- CN202520250479.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-18
AI Technical Summary
Existing warping machines suffer from slack warp yarns during winding, causing adjacent yarns to tangle together and affecting work efficiency.
A warping machine comprising a frame, a head assembly, an active adjustment assembly, and a warping roller assembly was designed. The machine uses a motor to drive a threaded rod to rotate, which in turn moves and rotates the contact cylinder. Combined with motor transmission, it achieves stable transmission of window yarns of different thicknesses. The machine also uses a servo motor to drive the side rollers to adjust the yarn position and ensure uniform distribution.
It effectively prevents warp yarns from loosening and tangling, achieving uniform distribution and stable transmission of the window yarn, and improving the working efficiency of the warping machine.
Smart Images

Figure CN223823758U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of warping machine devices, specifically to a warping machine used in the production of window screens. Background Technology
[0002] Warping is the process of winding a certain number of warp yarns parallel to each other on a warp beam or weaving beam according to a specified length and width. The warp yarns are then used for sizing and threading. Warping requires that all warp yarns have equal tension, be evenly distributed on the warp beam or weaving beam, and that the colored yarns be arranged in accordance with the process specifications. The warping machine is the equipment that completes the above process.
[0003] In existing warping machines, the take-up drum surface is often simply equipped with guide wheels to guide the window screen. During the warping process, if the warp yarn being wound becomes loose, it will cause several or even all of the adjacent warp yarns to become tangled together. This results in the need to rework the warp yarns, which greatly affects work efficiency. Utility Model Content
[0004] Technical problems to be solved
[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a warping machine for window screen production, which can effectively solve the problem that once the wound warp yarns loosen, several or even all of the adjacent warp yarns will become tangled together.
[0006] Technical solution
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] This utility model provides a warping machine for window screen production, including a frame. A head assembly is fixed to the front end of the frame. An active adjustment assembly and a warping roller assembly are fixed to the front side wall of the frame. The head assembly includes a connecting frame, side rollers fixed to both sides of the connecting frame, and belts sleeved on the side rollers. One side of the side rollers is connected to the power output end of a servo motor. The bottom end of the belt is fixedly connected to a threading block through a connecting buckle. The active adjustment assembly includes a hollow column, a motor set at the top of the column, and a threaded rod connected to the output end of the motor. A sleeve is sleeved on the outside of the threaded rod. An extension plate structure is provided on one side of the sleeve, and a contact cylinder is provided between the two sets of extension plates. A driven gear is fixed on one side of the contact cylinder. One side of the driven gear is meshed with a driving gear. One end of the driving gear is fixedly connected to the output end of the motor.
[0009] Furthermore, one side of the connecting frame is fixedly connected to the side wall of the frame.
[0010] Furthermore, side grooves are provided on the inner sidewalls of both sets of columns, and the output end of the motor is fixed to the sidewall of the sleeve by a U-shaped bracket.
[0011] Furthermore, the warping roller assembly includes a mounting plate fixed on the frame and a roller sleeved in the middle of the mounting plate, and groove structures are symmetrically opened on the outer walls of both the roller and the contact cylinder.
[0012] Furthermore, the sleeve has a threaded groove structure in the middle that can engage with the threaded rod.
[0013] Furthermore, the bottom end of the threading block is provided with a threading hole structure. Beneficial effects
[0014] The technical solution provided by this utility model has the following advantages compared with the known public technology:
[0015] This utility model, through its active adjustment component structure, allows the user to rotate a threaded rod driven by a motor, which in turn drives the central contact cylinder structure to move up and down via a sleeve structure. The motors on both sides and their transmission structures can then move up and down within the side grooves via the sleeve structure. The motor structure can drive the contact cylinder to rotate via a drive gear and driven gear. During this up-and-down movement, it contacts the top of the bottom roller and drives it to rotate, allowing for adjustment of the contact force for window screens of different thicknesses, thus providing a stable transmission function.
[0016] In this device, through the set head assembly structure, the user can drive the side roller structure to rotate through the servo mechanism on one side, thereby driving the belt to move. Finally, the connecting buckle at the bottom drives the threading block to move, thereby adjusting the position of the window screen in the frame, ensuring the warp and weft ends are well formed, achieving the three uniformity requirements of the warping machine, and has a wide range of applications. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a front view of the structure of this utility model;
[0020] Figure 3This is an exploded view of the head assembly in this utility model;
[0021] Figure 4 This is a schematic diagram of the active adjustment component in this utility model.
[0022] The labels in the diagram represent: 1. Frame; 2. Active adjustment assembly; 21. Column; 22. Motor; 23. Side groove; 24. Contact cylinder; 25. Driven gear; 26. Threaded rod; 261. Sleeve; 27. Motor; 271. Drive gear; 272. U-shaped frame; 3. Warping roller assembly; 31. Mounting plate; 32. Roller; 4. Head assembly; 41. Connecting frame; 42. Side roller; 43. Belt; 44. Servo motor; 45. Connecting buckle; 46. Threading block. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0024] The present invention will be further described below with reference to the embodiments.
[0025] Example: A warping machine for window screen production, see attached diagram. Figure 1 -Appendix Figure 4The machine includes a frame 1, with a head assembly 4 fixed to the front end of the frame 1. An active adjustment assembly 2 and a warping roller assembly 3 are fixed to the front side wall of the frame 1. The head assembly 4 includes a connecting frame 41, side rollers 42 fixed to both sides of the connecting frame 41, and a belt 43 sleeved with the side rollers 42. One side of the side rollers 42 is connected to the power output end of a servo motor 44. The bottom end of the belt 43 is fixedly connected to a threading block 46 via a connecting buckle 45. The active adjustment assembly 2 includes a hollow column 21, a motor 22 located at the top of the column 21, and a threaded rod 26 connected to the output end of the motor 22. A sleeve 261 is sleeved on the outside of the threaded rod 26. An extension plate structure is provided on one side of the sleeve 261, and a contact cylinder 24 is provided between the two sets of extension plates. A driven gear 25 is fixed to one side of the contact cylinder 24. One side of the driven gear 25 meshes with the driving gear 271. One end of the driving gear 271 is fixedly connected to the output end of the motor 27. Through the active adjustment component 2, the user can rotate the threaded rod 26 driven by the motor 22, which in turn drives the contact cylinder 24 in the middle to move up and down through the sleeve 261. The motors 27 on both sides and their transmission structures can move up and down in the side groove 23 through the sleeve 261. The motor 27 can drive the contact cylinder 24 to rotate through the driving gear 271-driven gear. When moving up and down, it can contact the top of the bottom roller 32 and drive it to rotate. The contact force can be adjusted for different thicknesses of window screen, which can play a role in stabilizing the transmission.
[0026] One side of the connecting frame 41 is fixedly connected to the side wall of the frame 1; side grooves 23 are provided on the inner side walls of both sets of columns 21, and the output end of the motor 27 is fixed to the side wall of the sleeve 261 by a U-shaped frame 272; the warping roller assembly 3 includes a mounting plate 31 fixed on the frame 1 and a roller 32 sleeved in the middle of the mounting plate 31, and groove structures are symmetrically provided on the outer side walls of the roller 32 and the contact cylinder 24; the middle of the sleeve 261 is provided with a groove that can connect with the threaded rod 2 The device features a 6-phase meshing threaded slot structure; the bottom end of the threading block 46 has a threading hole structure; in this device, through the set head assembly 4 structure, the user can drive the side roller 42 structure to rotate through the servo motor 44 structure on one side, thereby driving the belt 43 to move, and finally driving the threading block 46 to move through the bottom connecting buckle 45, thereby adjusting the position of the window screen in the frame 1, and ensuring that the warp and weft ends are well formed, which can achieve the three uniform requirements of the warping machine and has a wide range of applications.
[0027] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.
Claims
1. A warping machine for producing window screens, characterized in that, The machine includes a frame (1), with a head assembly (4) fixed at the front end of the frame (1). An active adjustment assembly (2) and a warping roller assembly (3) are fixed on the front side wall of the frame (1). The head assembly (4) includes a connecting frame (41), side rollers (42) fixed on both sides of the connecting frame (41), and a belt (43) sleeved on the side rollers (42). One side of the side rollers (42) is connected to the power output end of the servo motor (44). The bottom end of the belt (43) is fixedly connected to the wire threading block (46) through a connecting buckle (45). The active adjustment assembly (2) is fixed to the front side wall of the frame (1). The device includes a hollow column (21), a motor (22) located at the top of the column (21), and a threaded rod (26) connected to the output end of the motor (22). A sleeve (261) is fitted on the outside of the threaded rod (26). An extension plate structure is provided on one side of the sleeve (261), and a contact cylinder (24) is provided between the two sets of extension plates. A driven gear (25) is fixed on one side of the contact cylinder (24). One side of the driven gear (25) is meshed with the driving gear (271), and one end of the driving gear (271) is fixedly connected to the output end of the motor (27).
2. A warping machine for producing window screens according to claim 1, characterized in that, One side of the connecting frame (41) is fixedly connected to the side wall of the frame (1).
3. A warping machine for producing window screens according to claim 1, characterized in that, Both sets of columns (21) have side grooves (23) on their inner sidewalls, and the output end of the motor (27) is fixed to the sidewall of the sleeve (261) by a U-shaped frame (272).
4. A warping machine for producing window screens according to claim 1, characterized in that, The warping roller assembly (3) includes a mounting plate (31) fixed on the frame (1) and a roller (32) sleeved in the middle of the mounting plate (31), and groove structures are symmetrically opened on the outer side walls of the roller (32) and the contact cylinder (24).
5. A warping machine for producing window screens according to claim 4, characterized in that, The sleeve (261) has a threaded slot structure in the middle that can engage with the threaded rod (26).
6. A warping machine for producing window screens according to claim 1, characterized in that, The bottom end of the threading block (46) is provided with a threading hole structure.