Cloth surface dust removal device
By designing a fabric surface dust removal device that combines upper and lower surface dust collection and deep dust removal components, the problem of traditional equipment being unable to remove dust from inside the fabric is solved, achieving a more comprehensive dust removal effect and improving the yield rate of the fabric.
Patent Information
- Application Number
- CN202422852054.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-11-22
AI Technical Summary
In current textile production, traditional dust removal equipment cannot effectively remove dust from inside the fabric, resulting in poor dust removal performance and affecting subsequent processing and yield of the fabric.
The fabric surface dust removal device includes a workbench, a guiding component, a surface dust collection mechanism, and a deep dust removal mechanism. Through the cooperation of the upper and lower surface dust collection components and the deep dust removal components, dust is collected and air is blown on the upper and lower surfaces and the interior of the fabric, respectively, to achieve comprehensive dust removal.
It improves the dust removal effect of the fabric, effectively removes dust hidden inside the fabric, and increases the yield rate of the fabric.
Smart Images

Figure CN223823904U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric processing technology, and in particular to a dust removal device for fabric surfaces. Background Technology
[0002] Textile machinery refers to the various mechanical equipment needed to process natural or chemical fibers into textiles. Textile machinery is the means of production and material basis of the textile industry. Its technical level, quality and manufacturing cost are directly related to the development of the textile industry.
[0003] During the textile production process, due to the influence of the external environment, fabrics often accumulate a lot of dust, lint, and other debris, which need to be cleaned.
[0004] Currently, dust removal equipment is often used to continuously remove dust from long rolls of fabric. Dust removal equipment usually absorbs dust from the fabric through negative pressure absorption. However, traditional dust removal equipment cannot remove dust hidden inside the fabric, and the dust removal effect on the fabric is generally poor, which affects the subsequent processing of the fabric and reduces the yield of the fabric. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the aforementioned problems in the prior art, this utility model provides a fabric surface dust removal device that can better remove dust from fabrics and more effectively remove dust hidden within the fabric, preventing subsequent processing of the fabric from being affected and improving the yield rate of the fabric.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, the main technical solutions adopted by this utility model include:
[0009] A fabric surface dust removal device includes a workbench, a guiding assembly, a surface dust collection mechanism, and a deep dust removal mechanism. The guiding assembly is installed at both ends of the workbench, the surface dust collection mechanism is installed on one side of the workbench, and the deep dust removal mechanism is installed on the other side of the workbench.
[0010] The surface dust collection mechanism includes an upper surface dust collection component and a lower surface dust collection component, both of which are mounted on one side of the workbench.
[0011] The deep dust removal mechanism includes an upper dust removal component and a lower dust removal component, both of which are installed on the other side of the workbench.
[0012] Furthermore, the upper dust removal assembly includes a first gantry frame, an upper collection assembly, and a lower air blowing assembly. The first gantry frame is installed on the workbench, the upper collection assembly is installed on the upper part of the inner side of the first gantry frame, and the lower air blowing assembly is installed on the lower part of the inner side of the first gantry frame. The upper collection assembly and the lower air blowing assembly are arranged opposite to each other.
[0013] Furthermore, the lower dust removal assembly includes a second gantry frame, a lower collection assembly, and an upper air blowing assembly. The second gantry frame is installed on the workbench, the upper part of the inner side of the first gantry frame is equipped with the upper air blowing assembly, and the lower collection assembly is installed on the lower part of the inner side of the first gantry frame. The lower collection assembly and the upper air blowing assembly are arranged opposite to each other.
[0014] Furthermore, the upper collecting component has the same structure as the lower collecting component, and the lower blowing component has the same structure as the upper blowing component.
[0015] Furthermore, the upper collection assembly includes a first mounting plate, a first collection component, a first collection chamber, and a first exhaust component. The first mounting plate is installed on the upper part of the inner side of the first gantry. A plurality of the first collection components are installed on the lower part of the first mounting plate. The first collection chamber is installed on the upper part of the first mounting plate. The first collection components are all connected to the first collection chamber. The first exhaust component is installed on the first collection chamber.
[0016] Furthermore, the down-blowing assembly includes a second mounting plate, an air distribution box, and a fan. The second mounting plate is installed on the lower part of the inner side of the first gantry frame. The air distribution box is installed on the second mounting plate. The side of the air distribution box near the first collector is provided with a plurality of air distribution holes. The fan is installed on the other side of the air distribution box.
[0017] Furthermore, the upper surface dust collection assembly includes a third gantry frame, a second collection component, a second collection chamber, and a second exhaust component. The third gantry frame is installed on the workbench, the second collection chamber is installed on the third gantry frame, a plurality of second collection components are provided at the lower part of the second collection chamber, and the second exhaust component is installed at the upper part of the second collection chamber.
[0018] Furthermore, the lower surface dust collection assembly includes a fourth gantry, a third collection component, a third collection chamber, and a third exhaust component. The fourth gantry is mounted on the workbench, the third collection chamber is mounted on the fourth gantry, a plurality of the third collection components are arranged on the upper part of the third collection chamber, and the third exhaust component is mounted on the lower part of the third collection chamber.
[0019] Furthermore, the guiding assembly includes a rotating frame, guide rollers, transmission wheels, and a rotation drive component. The rotating frame is fixedly connected to the worktable. Two guide rollers are rotatably connected to the rotating frame, and a passage gap is provided between the two guide rollers. Each guide roller is equipped with a transmission wheel, and the two transmission wheels mesh with each other. The rotation drive component is drivenly connected to one of the guide rollers.
[0020] (III) Beneficial Effects
[0021] The beneficial effects of this utility model are as follows: When dust removal is required during actual fabric processing, the fabric can be guided by a guide component on one side of the workbench, and the upper and lower surfaces of the fabric can be vacuumed by the upper and lower surface dust suction components respectively. Then, the upper dust removal component performs deep upward dust removal on the fabric, and the lower dust removal component performs deep downward dust removal on the fabric. Finally, the fabric is exported by a guide component on the other side of the workbench. This allows for better dust removal of the fabric and better removal of dust hidden inside the fabric, preventing subsequent processing of the fabric from being affected and improving the yield rate of the fabric. Attached Figure Description
[0022] Figure 1 is a schematic diagram of the overall structure of the fabric surface dust removal device according to an embodiment of the present invention;
[0023] Figure 2 is a side view of the overall structure of the fabric surface dust removal device according to an embodiment of the present invention;
[0024] Figure 3 is a cross-sectional view of the overall structure of the fabric surface dust removal device according to an embodiment of the present invention;
[0025] [Explanation of Labels in the Attached Image]
[0026] Workbench 1, Rotary drive unit 2, Fourth gantry frame 3, Third collection unit 4, Third gantry frame 5, Second collection chamber 6, Second exhaust unit 7, First gantry frame 8, Second gantry frame 9, Upper air blowing assembly 10, Lower collection assembly 11, Upper collection assembly 12, Lower air blowing assembly 13, Transmission wheel 14, Rotating frame 15, Guide roller 16, Third exhaust unit 17, Third collection chamber 18, Second collection unit 19, First mounting plate 1201, First exhaust unit 1202, First collection chamber 1203, First collection unit 1204, Second mounting plate 1301, Fan 1302, Air distribution box 1303. Detailed Implementation
[0027] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0028] Please refer to Figures 1 to 3. The present invention provides a fabric surface dust removal device, which includes a workbench 1, a guide assembly, a surface dust collection mechanism, and a deep dust removal mechanism. The guide assembly is installed at both ends of the workbench 1, the surface dust collection mechanism is installed on one side of the workbench 1, and the deep dust removal mechanism is installed on the other side of the workbench 1.
[0029] The surface dust collection mechanism includes an upper surface dust collection component and a lower surface dust collection component, both of which are installed on one side of the workbench 1;
[0030] The deep dust removal mechanism includes an upper dust removal component and a lower dust removal component, both of which are installed on the other side of the workbench 1.
[0031] The working principle of this utility model is as follows: When it is necessary to remove dust from the fabric during the actual fabric processing, the fabric can be guided by the guide component on one side of the workbench 1, and the upper and lower surfaces of the fabric can be vacuumed by the upper surface dust suction component and the lower surface dust suction component respectively. Then, the upper dust removal component can perform deep dust removal on the fabric upwards, and the lower dust removal component can perform deep dust removal on the fabric downwards. Finally, the fabric can be exported by the guide component on the other side of the workbench 1.
[0032] Furthermore, the upper dust removal assembly includes a first gantry frame 8, an upper collection assembly 12, and a lower air blowing assembly 13. The first gantry frame 8 is mounted on the workbench 1. The upper collection assembly 12 is mounted on the upper part of the inner side of the first gantry frame 8, and the lower air blowing assembly 13 is mounted on the lower part of the inner side of the first gantry frame 8. The upper collection assembly 12 and the lower air blowing assembly 13 are arranged opposite to each other.
[0033] As can be seen from the above description, when deep dust removal is required on the upper part of the fabric, the downward blowing component 13 can be operated to blow air onto the lower part of the fabric, while the upper collecting component 12 is operated to suck up the upper part of the fabric. This allows the upper collecting component 12 and the downward blowing component 13 to work together to better remove deep dust from the upper part of the fabric.
[0034] Furthermore, the lower dust removal assembly includes a second gantry frame 9, a lower collection assembly 11, and an upper air blowing assembly 10. The second gantry frame 9 is mounted on the workbench 1. The upper air blowing assembly 10 is mounted on the upper part of the inner side of the first gantry frame 8, and the lower collection assembly 11 is mounted on the lower part of the inner side of the first gantry frame 8. The lower collection assembly 11 and the upper air blowing assembly 10 are arranged opposite to each other.
[0035] As can be seen from the above description, when deep dust removal of the lower part of the fabric is required, the upper blowing component 10 can be operated to blow air onto the upper part of the fabric, while the lower collecting component 11 is operated to suck up the upper part of the fabric. This allows the lower collecting component 11 and the upper blowing component 10 to work together to better remove deep dust from the lower part of the fabric.
[0036] Furthermore, the upper collecting component 12 has the same structure as the lower collecting component 11, and the lower blowing component 13 has the same structure as the upper blowing component 10.
[0037] As can be seen from the above description, it is beneficial for the upper collection component 12 and the lower collection component 11 to better perform deep dust removal on the fabric.
[0038] Furthermore, the upper collection component 12 includes a first mounting plate 1201, a first collection element 1204, a first collection chamber 1203, and a first exhaust element 1202. The first mounting plate 1201 is installed on the upper part of the inner side of the first gantry frame 8. A plurality of first collection elements 1204 are installed on the lower part of the first mounting plate 1201. The first collection chamber 1203 is installed on the upper part of the first mounting plate 1201. All first collection elements 1204 are connected to the first collection chamber 1203. The first exhaust element 1202 is installed on the first collection chamber 1203.
[0039] As can be seen from the above description, when it is necessary to deeply suck up the upper part of the fabric, the first exhaust device 1202 can be operated to exhaust the air in the first collection chamber 1203, while the upper part of the fabric is sucked up through the first collection device 1204.
[0040] Furthermore, the down-blowing assembly 13 includes a second mounting plate 1301, an air distribution box 1303, and a fan 1302. The second mounting plate 1301 is installed on the lower part of the inner side of the first gantry 8. The air distribution box 1303 is installed on the second mounting plate 1301. The air distribution box 1303 has a plurality of air distribution holes on the side near the first collector 1204. The fan 1302 is installed on the other side of the air distribution box 1303.
[0041] As can be seen from the above description, when it is necessary to blow air onto the lower part of the fabric, the blower 1302 can be operated to draw external air into the air distribution box 1303. Then the air reaches the lower part of the fabric through the air distribution holes and blows air onto the lower part of the fabric, causing the dust hidden in the fabric to be blown away. At the same time, the dust in the fabric is sucked up by the first collection member 1204.
[0042] Furthermore, the upper surface dust collection assembly includes a third gantry frame 5, a second collection component 19, a second collection chamber 6, and a second exhaust component 7. The third gantry frame 5 is mounted on the workbench 1. The second collection chamber 6 is mounted on the third gantry frame 5. Several second collection components 19 are provided at the lower part of the second collection chamber 6. The second exhaust component 7 is mounted at the upper part of the second collection chamber 6.
[0043] As can be seen from the above description, when it is necessary to perform preliminary dust removal on the upper surface of the fabric, the second exhaust component 7 can be operated to exhaust the air in the second collection chamber 6, and then the dust on the upper surface of the fabric can be sucked up by the second collection component 19.
[0044] Furthermore, the lower surface dust collection assembly includes a fourth gantry 3, a third collection component 4, a third collection chamber 18, and a third exhaust component 17. The fourth gantry 3 is mounted on the workbench 1. The third collection chamber 18 is mounted on the fourth gantry 3. Several third collection components 4 are arranged on the upper part of the third collection chamber 18. The third exhaust component 17 is mounted on the lower part of the third collection chamber 18.
[0045] As can be seen from the above description, when it is necessary to perform preliminary dust removal on the lower surface of the fabric, the third exhaust component 17 can be operated to exhaust the air in the third collection chamber 18, and then the dust on the lower surface of the fabric can be sucked up by the third collection component 4.
[0046] Furthermore, the guiding assembly includes a rotating frame 15, guide rollers 16, transmission wheels 14, and a rotation drive 2. The rotating frame 15 is fixedly connected to the worktable 1. Two guide rollers 16 are rotatably connected to the rotating frame 15, and a passage gap is provided between the two guide rollers 16. Each guide roller 16 is equipped with a transmission wheel 14, and the two transmission wheels 14 mesh with each other. The rotation drive 2 is drivenly connected to one of the guide rollers 16.
[0047] As described above, when it is necessary to guide the fabric, the fabric can be guided between two guide rollers 16. Then, the rotation drive 2 is activated, causing one guide roller 16 to rotate. Simultaneously, one guide roller 16 drives the other guide roller 16 to rotate via the transmission wheel 14. The fabric is then guided by the rotation of the two guide rollers 16. Example 1
[0048] Please refer to Figures 1 to 3. A fabric surface dust removal device includes a workbench 1, a guiding component, a surface dust collection mechanism, and a deep dust removal mechanism. The guiding component is installed at both ends of the workbench 1, the surface dust collection mechanism is installed on one side of the workbench 1, and the deep dust removal mechanism is installed on the other side of the workbench 1.
[0049] The surface dust collection mechanism includes an upper surface dust collection component and a lower surface dust collection component, both of which are installed on one side of the workbench 1;
[0050] The deep dust removal mechanism includes an upper dust removal component and a lower dust removal component, both of which are installed on the other side of the workbench 1. The upper dust removal component includes a first gantry frame 8, an upper collection component 12, and a lower air blowing component 13. The first gantry frame 8 is installed on the workbench 1. The upper collection component 12 is installed on the upper part of the inner side of the first gantry frame 8, and the lower air blowing component 13 is installed on the lower part of the inner side of the first gantry frame 8. The upper collection component 12 and the lower air blowing component 13 are arranged opposite to each other.
[0051] The lower dust removal assembly includes a second gantry frame 9, a lower collection assembly 11, and an upper air blowing assembly 10. The second gantry frame 9 is mounted on the workbench 1. The upper air blowing assembly 10 is mounted on the upper part of the inner side of the first gantry frame 8, and the lower collection assembly 11 is mounted on the lower part of the inner side of the first gantry frame 8. The lower collection assembly 11 and the upper air blowing assembly 10 are arranged opposite to each other.
[0052] The upper collecting component 12 has the same structure as the lower collecting component 11, and the lower blowing component 13 has the same structure as the upper blowing component 10.
[0053] The upper collecting component 12 and the lower collecting component 11 are installed in opposite directions;
[0054] The downward air blowing assembly 13 is installed in the opposite direction to the upward air blowing assembly 10;
[0055] The upper collection assembly 12 includes a first mounting plate 1201, a first collection component 1204, a first collection chamber 1203, and a first exhaust component 1202. The first mounting plate 1201 is bolted to the upper part of the inner side of the first gantry frame 8. A plurality of first collection components 1204 are installed on the lower part of the first mounting plate 1201. The first collection chamber 1203 is installed on the upper part of the first mounting plate 1201. The first collection components 1204 are all connected to the first collection chamber 1203. The first exhaust component 1202 is installed on the first collection chamber 1203.
[0056] The first exhaust component 1202 adopts an exhaust fan 1302;
[0057] The first exhaust component 1202 is connected to the first collection chamber 1203 via a filter element;
[0058] The down-blowing assembly 13 includes a second mounting plate 1301, an air distribution box 1303, and a fan 1302. The second mounting plate 1301 is bolted to the lower part of the inner side of the first gantry frame 8. The air distribution box 1303 is mounted on the second mounting plate 1301. The air distribution box 1303 has a plurality of air distribution holes on the side near the first collector 1204. The fan 1302 is mounted on the other side of the air distribution box 1303.
[0059] The upper surface dust collection assembly includes a third gantry frame 5, a second collection component 19, a second collection chamber 6, and a second exhaust component 7. The third gantry frame 5 is mounted on the workbench 1 and is welded. The second collection chamber 6 is mounted on the third gantry frame 5. Several second collection components 19 are provided at the lower part of the second collection chamber 6, and the second exhaust component 7 is mounted at the upper part of the second collection chamber 6.
[0060] The second exhaust component 7 is connected to the upper part of the second collection chamber 6 via a filter element;
[0061] The lower surface dust collection assembly includes a fourth gantry 3, a third collection component 4, a third collection chamber 18, and a third exhaust component 17. The fourth gantry 3 is mounted on the workbench 1. The third collection chamber 18 is mounted on the fourth gantry 3. Several third collection components 4 are arranged on the upper part of the third collection chamber 18. The third exhaust component 17 is mounted on the lower part of the third collection chamber 18.
[0062] The third exhaust component 17 is connected to the lower part of the third collection chamber 18 via a filter element;
[0063] The first collecting component 1204, the second collecting component 19, and the third collecting component 4 have the same structure;
[0064] The guiding assembly includes a rotating frame 15, guide rollers 16, transmission wheels 14, and a rotation drive component 2. The rotating frame 15 is fixedly connected to the worktable 1. Two guide rollers 16 are rotatably connected to the rotating frame 15, and a passage gap is provided between the two guide rollers 16. Each guide roller 16 is equipped with a transmission wheel 14, and the two transmission wheels 14 mesh with each other. The rotation drive component 2 is drivenly connected to one of the guide rollers 16.
[0065] The rotation drive component 2 is a stepper motor.
[0066] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.
[0067] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the description and drawings of this utility model, or direct or indirect applications in related technical fields, are similarly included in the patent protection of this utility model.
[0068] Within the range.
Claims
1. A dust removal device for fabric surfaces, characterized in that: It includes a workbench, a guide assembly, a surface dust collection mechanism, and a deep dust removal mechanism. The guide assembly is installed at both ends of the workbench, the surface dust collection mechanism is installed on one side of the workbench, and the deep dust removal mechanism is installed on the other side of the workbench. The surface dust collection mechanism includes an upper surface dust collection component and a lower surface dust collection component, both of which are mounted on one side of the workbench. The deep dust removal mechanism includes an upper dust removal component and a lower dust removal component, both of which are installed on the other side of the workbench; The upper dust removal assembly includes a first gantry frame, an upper collection assembly, and a lower air blowing assembly. The first gantry frame is installed on the workbench. The upper collection assembly is installed on the upper part of the inner side of the first gantry frame, and the lower air blowing assembly is installed on the lower part of the inner side of the first gantry frame. The upper collection assembly and the lower air blowing assembly are arranged opposite to each other. The lower dust removal assembly includes a second gantry frame, a lower collection assembly, and an upper air blowing assembly. The second gantry frame is installed on the workbench. The upper air blowing assembly is installed on the upper part of the inner side of the first gantry frame, and the lower collection assembly is installed on the lower part of the inner side of the first gantry frame. The lower collection assembly and the upper air blowing assembly are arranged opposite to each other.
2. The fabric surface dust removal device as described in claim 1, characterized in that: The upper collecting component has the same structure as the lower collecting component, and the lower blowing component has the same structure as the upper blowing component.
3. The fabric surface dust removal device as described in claim 2, characterized in that: The upper collection assembly includes a first mounting plate, a first collection component, a first collection chamber, and a first exhaust component. The first mounting plate is installed on the upper part of the inner side of the first gantry. A plurality of the first collection components are installed on the lower part of the first mounting plate. The first collection chamber is installed on the upper part of the first mounting plate. The first collection components are all connected to the first collection chamber. The first exhaust component is installed on the first collection chamber.
4. The fabric surface dust removal device as described in claim 3, characterized in that: The down-blowing assembly includes a second mounting plate, an air distribution box, and a fan. The second mounting plate is installed on the lower part of the inner side of the first gantry frame. The air distribution box is installed on the second mounting plate. The side of the air distribution box near the first collector is provided with a plurality of air distribution holes. The fan is installed on the other side of the air distribution box.
5. The fabric surface dust removal device as described in claim 1, characterized in that: The upper surface dust collection assembly includes a third gantry frame, a second collection component, a second collection chamber, and a second exhaust component. The third gantry frame is installed on the workbench, the second collection chamber is installed on the third gantry frame, a plurality of second collection components are provided at the lower part of the second collection chamber, and the second exhaust component is installed at the upper part of the second collection chamber.
6. The fabric surface dust removal device as described in claim 1, characterized in that: The lower surface dust collection assembly includes a fourth gantry, a third collection component, a third collection chamber, and a third exhaust component. The fourth gantry is mounted on the workbench, the third collection chamber is mounted on the fourth gantry, a plurality of third collection components are arranged on the upper part of the third collection chamber, and the third exhaust component is mounted on the lower part of the third collection chamber.
7. The fabric surface dust removal device as described in claim 1, characterized in that: The guiding assembly includes a rotating frame, guide rollers, transmission wheels, and a rotation drive component. The rotating frame is fixedly connected to the worktable. Two guide rollers are rotatably connected to the rotating frame, and a passage gap is provided between the two guide rollers. Each guide roller is equipped with a transmission wheel, and the two transmission wheels mesh with each other. The rotation drive component is drivenly connected to one of the guide rollers.