Clothing needle detection device

By setting a shaking mechanism at the front end of the garment needle detector, the exciter and rotating parts automatically shake and clamp the garment, solving the problem of broken needle residue and improving the efficiency and safety of garment needle detection.

CN223823913UActive Publication Date: 2026-01-23SHISHI JUNCHI TRADE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520157550.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2026-01-23
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

In current garment production, broken needles often remain in finished garments and are not detected in time, causing frequent alarms and shutdowns of needle detection machines, affecting operational efficiency and posing safety risks.

Method used

A shaking mechanism is set at the front end of the needle detector, including a shaking frame, a rotating component, a clamping component, and a vibrator. The vibrator drives the shaking frame and clamping component to shake at high frequency, so that residual needles are automatically shaken off and collected, reducing the alarm frequency of the needle detector. The rotating component is used to adjust the state of the shaking frame to automatically place the garment onto the conveyor belt of the needle detector.

Benefits of technology

It improves the efficiency of garment needle detection, reduces reliance on manual labor, lowers the frequency of needle detector alarms and shutdowns, and enhances production safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223823913U_ABST
    Figure CN223823913U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of garment production equipment, in particular to a garment needle detecting device which comprises a needle detecting machine and a swinging and shaking mechanism, the swinging and shaking mechanism is arranged on one side of the input end of the needle detecting machine and provided with a shaking frame, a rotating piece, a clamping piece and a vibration exciter, one end of the shaking frame is fixedly connected with the rotating piece, and the other end of the shaking frame is connected with the clamping piece. The clamping piece is rotationally connected to the other end of the shaking frame, and the vibration exciter is arranged on one side of the shaking frame. The vibration exciter is used for exciting the shaking frame to drive the shaking frame and the clamping piece to shake at high frequency, clothes clamped by the clamping piece can automatically shake without manual picking or shaking, residual needles fall off and are collected in advance, and the frequency of subsequent alarm and shutdown of the needle detector is greatly reduced. The rotating piece is used for driving the shaking frame to be in the vertical state or the horizontal state, and the shaken clothes can be automatically placed on the conveying belt of the needle detector and finally confirmed by the needle detector to reduce the dependence on manpower, so that the working efficiency of needle detection of the clothes can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to clothing production equipment field, concretely relates to a clothing needle detection device. BACKGROUND

[0002] In the clothing production process, the situation of broken needle remaining in the clothing finished product often occurs, if these residual needles are not detected and cleaned before leaving the factory, it will bring safety risks to the user, therefore, the link of needle detection is generally set in the clothing inspection, at present, a kind of ferromagnetic metal induction needle detector is mostly used to detect clothing, since the needle detector is a kind of high-sensitivity detection instrument, as long as there is any residual broken needle metal on the clothing, when the clothing passes through the needle detector, it will alarm and instruct the conveying belt to stop running, until the metal is found and removed by manual, the needle detector can resume operation, the whole process is time-consuming and affects the operation efficiency, although some factories consider using manual picking and shaking residual needles before using the needle detector, but the residual needles fly randomly in the shaking process, which can easily cause personal injury and exist safety risks, in view of this, if there is a clothing needle detection device, a mechanism of automatic shaking is set at the front end of the needle detector to twist and shake the clothing, so that the broken needle or other metal remaining in the clothing can be automatically shaken down for collection without manual picking, to reduce the alarm and shutdown probability when the clothing passes through the needle detector, to improve the operation efficiency, it is the problem to be solved in the case. SUMMARY

[0003] In order to overcome the defects in the prior art, the utility model discloses a clothing needle detection device, including needle detector and swing mechanism, swing mechanism set up in the input end of needle detector one side, swing mechanism is equipped with shaking frame, rotating part, clamping piece and excitation vibrator, one end of shaking frame is fixed with rotating part, clamping piece is rotatably connected to the other end of shaking frame, and excitation vibrator is arranged on one side of shaking frame, the clothing needle detection device of the utility model, swing mechanism with shaking frame, rotating part, clamping piece and excitation vibrator is integrated on one side of needle detector, and the shaking frame and clamping piece are driven to high-frequency shake by excitation vibrator to the shaking frame, so that the clothing clamped by clamping piece can be automatically shaken to make the residual needle fall off and be collected in advance, thereby greatly reducing the frequency of alarm and shutdown of subsequent needle detector, the rotating part is used to drive the shaking frame to be in vertical state or horizontal state, and the shaken clothing can be automatically placed on the conveying belt of needle detector for final confirmation by needle detector, thereby reducing the dependence on manual, so that the operation efficiency of clothing needle detection can be improved.

[0004] To achieve the above object, the technical scheme adopted by the utility model is as follows:

[0005] The utility model provides a clothing needle detector, including needle detector, the needle detector is the conveying type needle detector with the conveying belt, it is characterized by further include swing mechanism, the swing mechanism is equipped with shaking frame, rotating part, clamping piece and exciter, one end of shaking frame is fixed with rotating part, clamping piece is rotatably connected to the other end of shaking frame, and the exciter is arranged on one side of shaking frame, and the exciter can excite shaking frame to drive shaking frame and clamping piece high-frequency shaking, and rotating part can drive shaking frame to be in vertical state or lying state, the swing mechanism is arranged on one side of the input end of needle detector, and the swing mechanism can shake the clothing clamped by clamping piece and can place the clothing after shaking on the conveying belt of needle detector, and the clothing is detected by needle detector.

[0006] The shaking frame includes side arms, a crossbar and a striking plate, the side arms are two pieces and are arranged on the left and right sides, the crossbar and the striking plate are respectively fixed at the two ends of the side arms arranged on the left and right sides, the crossbar is a round bar and is horizontally arranged at the lower end of the side arms, the striking plate is a hard flat plate, and the excitation head of the exciter can strike the striking plate, and the side arms are bent pieces with one end upward.

[0007] The rotating part includes a rotating shaft, a bearing seat, a clutch and a rotary cylinder, the rotary cylinder is arranged at one end of the rotating shaft, and the cylinder rod of the rotary cylinder is connected with the rotating shaft through the clutch, when the clutch is engaged, the rotary cylinder can drive the rotating shaft to rotate in the clockwise or counterclockwise direction by several degrees, the bearing seat is two pieces, and the two bearing seats are dispersedly arranged on the rotating shaft and are rotationally connected with the rotating shaft.

[0008] The two side arms of the shaking frame are fixed on the rotating shaft and are arranged between the two bearing seats.

[0009] The swing mechanism further includes a support, and the two bearing seats and the rotary cylinder of the rotating part are fixed on the support.

[0010] The clamping piece includes a hanging rod and a pneumatic clamp, the pneumatic clamp is connected to the lower end of the hanging rod, the upper end of the hanging rod is provided with a rotating sleeve, the hanging rod is rotatably connected to the crossbar of the shaking frame through the rotating sleeve, and the clamping piece is two pieces, and the two clamping pieces are dispersedly arranged between the two side arms of the shaking frame.

[0011] The swing mechanism further includes a collection box, the collection box is an open upward box body, and the collection box is arranged below the shaking frame in the vertical state to receive the residual needles shaken and fallen from the clothing.

[0012] From the above description, the garment needle detection device has the advantages that the shaking mechanism provided with the shaking frame, the rotating part, the clamping part and the exciter is integrated on one side of the needle detection machine, the shaking frame and the clamping part are driven to shake at high frequency by exciting the shaking frame by the exciter, the clothing clamped by the clamping part can be automatically shaken to make the residual needles fall and be collected in advance, so that the frequency of alarm and shutdown of the subsequent needle detection machine is greatly reduced, the rotating part is used to drive the shaking frame to be in the standing state or the lying state, the shaken clothing can be automatically placed on the conveying belt of the needle detection machine for final confirmation by the needle detection machine, so that the dependence on manual operation is reduced, and the work efficiency of the clothing needle detection is improved. The utility model has the advantages of reasonable design, simple structure, low cost and convenience for promotion. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 Fig. 1 is a general schematic view of the garment needle detection device when the shaking frame is in the standing state;

[0014] Figure 2 Fig. 2 is an enlarged schematic view of the shaking mechanism;

[0015] Figure 3 Fig. 3 is an enlarged schematic view of A-A in Fig. 1; Figure 2

[0016] Figure 4 Fig. 4 is an enlarged schematic view of the shaking frame;

[0017] Figure 5 Fig. 5 is an enlarged schematic view of B-B in Fig. 1; Figure 4

[0018] Figure 6 Fig. 6 is an enlarged schematic view of the rotating part;

[0019] Figure 7 Fig. 7 is an enlarged schematic view of the clamping part;

[0020] Figure 8 Fig. 8 is a general schematic view of the garment needle detection device when the shaking frame is in the lying state.

[0021] REFERENCE SIGNS:

[0022] 1 needle detection machine; 11 conveying belt; 2 shaking mechanism; 21 shaking frame; 211 side arm; 212 horizontal rod; 213 hitting plate; 22 rotating part; 221 rotating shaft; 222 bearing seat; 223 clutch; 224 rotary air cylinder; 23 clamping part; 231 hanging rod; 232 pneumatic clamp; 24 exciter; 25 support; 26 collection box. DETAILED DESCRIPTION

[0023] The utility model will be further described through specific implementation ways.

[0024] As​​Figure 1 , Figure 2 , Figure 3 and Figure 8 As shown, the garment needle detection device of this utility model includes a needle detector 1 and a shaking mechanism 2. The needle detector 1 is a conveyor-type needle detector equipped with a conveyor belt 11. The needle detector 1 is a known technology. The shaking mechanism 2 includes a shaking frame 21, a rotating component 22, a clamping component 23, a vibrator 24, a support 25, and a collection box 26. One end of the shaking frame 21 is fixedly connected to the rotating component 22, and the clamping component 23 is rotatably connected to the other end of the shaking frame 21. The vibrator 24 is placed on one side of the shaking frame 21 and can vibrate the shaking frame 21 to drive the shaking frame 21 and the clamping component 23 to shake at high frequency. The rotating component 22 can drive the shaking frame 21 to be in an upright or horizontal position. The shaking mechanism 2 is placed on one side of the input end of the needle detector 1. The shaking mechanism 2 can shake the garment held by the clamping component 23 and can place the shaken garment onto the conveyor belt 11 of the needle detector 1 for needle detection. The collection box 26 is an open box facing upwards. The collection box 26 is placed below the shaking frame 21 in the upright position to collect residual needles shaken off the garment.

[0025] like Figures 1 to 5 As shown, the vibration frame 21 of this utility model includes a side arm 211, a crossbar 212, and a striking plate 213. The side arm 211 is provided as two pieces, and the two side arms 211 are arranged on the left and right. The two ends of the crossbar 212 and the striking plate 213 are respectively fixed to the side arms 211 arranged on the left and right. The crossbar 212 is a round bar and is placed horizontally at the lower end of the side arm 211. The striking plate 213 is a rigid flat plate, and the excitation head of the vibrator 24 can strike the striking plate 213. The side arm 211 is a bent piece with one end curving upwards.

[0026] like Figures 1 to 6 As shown, the rotating component 22 of this utility model includes a rotating shaft 221, bearing seats 222, a clutch 223, and a rotary cylinder 224. The rotary cylinder 224 is located at one end of the rotating shaft 221, and the cylinder rod of the rotary cylinder 224 is connected to the rotating shaft 221 by the clutch 223. When the clutch 223 is engaged, the rotary cylinder 224 can drive the rotating shaft 221 to rotate clockwise or counterclockwise by a certain angle. Two bearing seats 222 are provided, distributed on the rotating shaft 221 and rotatably connected to it. The two side arms 211 of the vibrating frame 21 are both fixed to the rotating shaft 221 and positioned between the two bearing seats 222. The two bearing seats 222 and the rotary cylinder 224 of the rotating component 22 are both fixed to the bracket 25.

[0027] like Figures 1 to 5 , Figure 7The utility model discloses a clamping piece 23 includes boom 231 and pneumatic clamp 232, the pneumatic clamp 232 can be automatic clamping and opening, and the pneumatic clamp 232 is well known technology. The pneumatic clamp 232 is connected in the lower extreme of boom 231, the upper extreme of boom 231 is equipped with the sleeve, and boom 231 is rotatably connected on the cross bar 212 of the shaking frame 21 by the sleeve, and the clamping piece 23 is equipped as two, and two clamping pieces 23 are dispersed between two side arms 211 of the shaking frame 21.

[0028] The utility model discloses a clothing needle detection device can utilize the control system of setting up to carry out automatic control, and the device is in use, first, the clutch 223 of rotating part 22 is disconnected, and the rotating shaft 221 can rotate freely and is not restricted by the rotary cylinder 224, at this time, the shaking frame 21 and clamping piece 23 are naturally drooping and show the standing state because of the weight, and the excitation head of the exciter 24 is in contact with the beating plate 213 of the shaking frame 21, the clothing of the needle to be detected is clamped with the pneumatic clamp 232 of clamping piece 23 and makes the clothing droop, and the exciter 24 is started to excite the beating plate 213, and the shaking frame 21 and clamping piece 23 can make the clothing clamped automatically high-frequency shaking, and the residual needle on the clothing falls into the collecting box 26 and is collected, and then the action of the exciter 24 is stopped, and the clutch 223 is connected, and the rotary cylinder 224 is started to drive the rotating shaft 221 to rotate in the counterclockwise direction by a plurality of angles, and the shaking frame 21 is rotated upwards and shows the lying state, and the clothing clamped by clamping piece 23 is thrown to the upper side of the conveying belt 11 of the needle detector 1 in operation, and when the pneumatic clamp 232 is loosened, the clothing can fall on the conveying belt 11, and the final needle detection can be carried out by the needle detector 1.

[0029] The utility model discloses a clothing needle detection device, and the shaking mechanism 2 that will be equipped with the shaking frame 21, rotating part 22, clamping piece 23 and exciter 24 is integrated on the side of needle detector 1, and the shaking frame 21 is excited by exciter 24 to drive the shaking frame 21 and clamping piece 23 high-frequency shaking, and the clothing clamped by clamping piece 23 can be automatically shaken to make the residual needle fall in advance and be collected to greatly reduce the frequency of alarm and shutdown of subsequent needle detector 1, and the rotating part 22 is used to drive the shaking frame 21 to show the standing state or lying state, and the clothing after shaking can be automatically placed on the conveying belt 11 of needle detector 1 and be finally confirmed by needle detector 1 to reduce the dependence on manual work, thereby the operation efficiency of clothing needle detection can be improved.

[0030] The above is only one embodiment of the utility model, but the design concept of the utility model does not limit to this, and any non-essential change of the utility model by using this concept should belong to the act of infringing the protection scope of the utility model.

Claims

1. A garment needle detection device, comprising a needle detector (1), wherein the needle detector (1) is a conveyor-type needle detector equipped with a conveyor belt (11), characterized in that: It also includes a shaking mechanism (2), which is provided with a shaking frame (21), a rotating part (22), a clamping part (23) and an exciter (24). One end of the shaking frame (21) is fixedly connected to the rotating part (22), and the clamping part (23) is rotatably connected to the other end of the shaking frame (21). The exciter (24) is placed on one side of the shaking frame (21). The exciter (24) can excite the shaking frame (21) to drive the shaking frame (21) and the clamping part (23) to shake. The rotating part (22) can drive the shaking frame (21) to be in a vertical or horizontal position. The shaking mechanism (2) is placed on one side of the input end of the needle detector (1).

2. The garment needle detection device according to claim 1, characterized in that: The shaking frame (21) includes a side arm (211), a crossbar (212), and a striking plate (213). The side arm (211) consists of two parts, which are arranged on the left and right sides. The two ends of the crossbar (212) and the striking plate (213) are respectively fixed to the side arms (211) arranged on the left and right sides. The crossbar (212) is placed horizontally at the lower end of the side arm (211).

3. The garment needle detection device according to claim 2, characterized in that: The rotating component (22) includes a rotating shaft (221), a bearing housing (222), a clutch (223), and a rotary cylinder (224). The rotary cylinder (224) is located at one end of the rotating shaft (221), and the cylinder rod of the rotary cylinder (224) is connected to the rotating shaft (221) by the clutch (223). When the clutch (223) is engaged, the rotary cylinder (224) can drive the rotating shaft (221) to rotate. There are two bearing housings (222), which are distributed and connected to the rotating shaft (221).

4. The garment needle detection device according to claim 3, characterized in that: The two side arms (211) of the shaking frame (21) are both fixed to the rotating shaft (221) and are both placed between the two bearing seats (222).

5. A garment needle detection device according to claim 4, characterized in that: The swing mechanism (2) further includes a bracket (25), and the two bearing seats (222) and the rotary cylinder (224) of the rotating component (22) are fixedly connected to the bracket (25).

6. The garment needle detection device according to claim 5, characterized in that: The clamping component (23) includes a boom (231) and a pneumatic clamp (232). The pneumatic clamp (232) is connected to the lower end of the boom (231). The boom (231) is rotatably connected to the crossbar (212) of the shaking frame (21). There are two clamping components (23), which are distributed between the two side arms (211) of the shaking frame (21).

7. A garment needle detection device according to claim 6, characterized in that: The shaking mechanism (2) further includes a collection box (26), which is an open box facing upwards and is placed below the shaking frame (21).