Grouting device with pressurizing mechanism

By using a separator cylinder, grouting pressure plate, and pressure ring in the grouting device to apply mechanical pressure, the problems of grout blockage and air bubbles were solved, achieving smooth flow and high-strength molding of the grout.

CN223824176UActive Publication Date: 2026-01-23TIANJIN JIAHONG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202520199697.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-08
Publication Date
2026-01-23
Estimated Expiration
2035-02-08

AI Technical Summary

Technical Problem

The mud slurry is prone to clogging during the grouting process, and traditional pneumatic pressurization causes air bubbles to affect the structural strength, making it difficult to achieve mechanical pressurization and maintain a stirring state.

Method used

The internal space of the grouting storage tank is divided by a partition cylinder, and mechanical pressure is applied by a grouting pressure plate and pressure ring to ensure that the slurry passes through the grouting pipe quickly under pressure and remains in a stirring state to avoid the generation of air bubbles.

Benefits of technology

It effectively avoids clogging and clumping of the mud slurry, ensures the stirring state of the mud slurry during pressurized flow, and improves the structural strength after solidification.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of grouting devices, and provides a grouting device with a pressurizing mechanism. The grouting storage barrel is fixed at the central position of the top of the base through a bolt; the grouting pipe is fixed on the outer side wall of the grouting storage barrel through a bolt; the motor is fixed at the central position of the bottom of the base through a bolt; the stirring shaft is fixed at the output end of the motor; the stirring paddle is fixedly arranged on the outer side wall of the stirring shaft; the separation barrel is welded to the position, close to the outer side of the stirring paddle, of the inner bottom of the grouting storage barrel; after the internal space of the grouting storage barrel is separated through the separation barrel, the grouting pressing disc and the grouting pressing ring can make full contact with slurry and apply pushing force to the slurry, the slurry can be rapidly discharged through the grouting pipe under pressurization, blockage during grouting is avoided, it can be guaranteed that the slurry is in a stirring state in the pressurized flowing process, and the grouting efficiency is improved. And the caking phenomenon of the slurry is further avoided.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to grouting device technical field, especially, it relates to a grouting device with pressurizing mechanism. BACKGROUND

[0002] Grouting is the engineering that sends slurry to the crack of building foundation, fault fracture zone or the joint and crack of building itself, when the slurry raw material is poured into the device, part of the slurry raw material will appear the phenomenon of caking, in order to prevent the phenomenon of caking of the slurry raw material, also in order to proportion the slurry, the slurry needs to be stirred and mixed.

[0003] However, the slurry is prone to blockage during grouting, since the slurry is in a stirred state, the slurry is difficult to achieve mechanical pressurization, and the traditional pneumatic pressurization is prone to generate a large amount of air bubbles in the slurry, which affects the structural strength of the slurry after forming.

[0004] Therefore, a grouting device with a pressurizing mechanism is proposed. INVENTION CONTENTS

[0005] The utility model provides a grouting device with pressurizing mechanism aims at solving the above -mentioned problem.

[0006] The utility model is such a realization, a grouting device with pressurizing mechanism includes: base, the grouting storage barrel of through bolt fixed in the central position at the top of base, the grouting pipe of through bolt fixed in the lateral wall of grouting storage barrel, the motor of through bolt fixed in the central position at the bottom of base, the stirring shaft of fixed in the output end of motor, the stirring paddle of fixed in the lateral wall of stirring shaft, the partition cylinder of welded in the inside bottom near the lateral position of stirring paddle of grouting storage barrel, the through -hole of opened in the lateral wall of partition cylinder, the barrel cover of through bolt fixed in the top of grouting storage barrel, the fixed frame of through bolt fixed in the top of barrel cover, the electric push rod no. 1 of through bolt fixed in the top near partition cylinder of fixed frame one side position, the grouting pressure disc of fixed in the output end of electric push rod no. 1, the electric push rod no. 2 of through bolt fixed in the top near fixed frame of barrel cover one side position, the grouting pressure ring of fixed in the output end of electric push rod no. 2, the feeding hole of opened in the central position at the top of barrel cover, the vacuum pump of through bolt fixed in the lateral wall of grouting storage barrel.

[0007] Preferably, the stirring shaft penetrates through the base and the grouting storage barrel, and the stirring paddle is located inside the partition cylinder.

[0008] Preferably, the outer wall of the grouting pressure disc precisely fits with the inner wall of the partition cylinder and the feeding hole.

[0009] Preferably, the outer side wall of the grouting pressure ring is in close fit with the inner side wall of the grouting storage barrel, and the inner side wall of the grouting pressure ring is in close fit with the outer side wall of the partitioning cylinder.

[0010] Preferably, four electric push rods II are symmetrically arranged on the top of the barrel cover.

[0011] Preferably, the cross section of the fixing frame is a "convex" structure.

[0012] Preferably, the vacuum pump and the grouting storage barrel are connected in communication through a pipeline.

[0013] Compared with the prior art, the embodiment of the application has the following beneficial effects:

[0014] After the internal space of the grouting storage barrel is partitioned by the partitioning cylinder, the grouting pressure disc and the grouting pressure ring can be fully in contact with the mud slurry and apply a pushing force to the mud slurry, so that the mud slurry can be quickly discharged through the grouting pipe under pressure, avoiding blockage during grouting, and ensuring that the mud slurry is in a stirred state during pressure flow, further avoiding the phenomenon of mud slurry clumping, and avoiding the problem of mixing gas into the mud slurry to generate a large number of bubbles caused by pneumatic pressure, thereby ensuring the structural strength of the mud slurry after grouting and solidification. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a structural schematic view of the utility model;

[0016] Figure 2 is a structural schematic view of the grouting storage barrel of the utility model;

[0017] Figure 3 is a structural schematic view of the barrel cover of the utility model;

[0018] Figure 4 is a structural schematic view of the partitioning cylinder of the utility model.

[0019] In the figure: 1, base; 2, grouting storage barrel; 3, grouting pipe; 4, motor; 5, stirring shaft; 6, stirring paddle; 7, partitioning cylinder; 8, through hole; 9, barrel cover; 10, fixing frame; 11, electric push rod I; 12, grouting pressure disc; 13, electric push rod II; 14, grouting pressure ring; 15, vacuum pump; 16, feeding hole. DETAILED DESCRIPTION

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0021] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0022] This utility model embodiment provides a grouting device with a pressurizing mechanism, such as Figures 1-4 As shown, the system includes a base 1. A grout storage tank 2 is bolted to the top center of the base 1. A grouting pipe 3 is bolted to the outer wall of the grout storage tank 2. A motor 4 is bolted to the bottom center of the base 1. A stirring shaft 5 is bolted to the motor 4 via its output end. A stirring paddle 6 is fixed to the outer wall of the stirring shaft 5. A partition cylinder 7 is welded to the bottom of the grout storage tank 2 near the outer side of the stirring paddle 6. The stirring shaft 5 passes through the base 1 and the grout storage tank 2. The stirring paddle 6 is located inside the partition cylinder 7. A through hole 8 is provided on the outer wall of the partition cylinder 7. A lid 9 is bolted to the top of the grout storage tank 2. The top of the lid 9 is bolted... A fixed frame 10 is connected, and an electric push rod 11 is bolted to the top of the fixed frame 10 near the top of the separator 7. The electric push rod 11 is bolted to a grouting pressure plate 12 through its output end. An electric push rod 23 is bolted to the top of the bucket cover 9 near the fixed frame 10. There are four electric push rods 23, which are symmetrically arranged on the top of the bucket cover 9. A grouting pressure ring 14 is bolted to the output end of the electric push rod 2. A feeding hole 16 is opened at the center of the top of the bucket cover 9. A vacuum pump 15 is bolted to the outer wall of the grouting storage tank 2. The vacuum pump 15 and the grouting storage tank 2 are connected by a pipe.

[0023] It needs to be explained that since the mud slurry is in a stirring state, the mud slurry is difficult to realize mechanical pressurization, and the traditional pneumatic pressurization is easy to cause a large number of air bubbles in the mud slurry, which affects the structural strength of the mud slurry after forming, and the embodiment can make the grouting pressure disc 12 and the grouting pressure ring 14 fully contact the mud slurry and apply a pushing force to the mud slurry, so that the mud slurry is quickly discharged through the grouting pipe 3 under pressure, avoids blockage during grouting, and can ensure that the mud slurry is in a stirring state during pressure flow, further avoids the phenomenon of mud slurry agglomeration, and avoids the problem that pneumatic pressurization causes a large number of air bubbles in the mud slurry by mechanical pressurization, and ensures the structural strength of the mud slurry after grouting and solidification.

[0024] Specifically, in the embodiment, the scheme mainly includes the separation cylinder 7, the grouting pressure disc 12 and the grouting pressure ring 14, when pressurizing the grouting process, the mud slurry is injected into the separation cylinder 7 through the feeding hole 16, and enters the grouting storage barrel 2 under the guidance of the through hole 8, the control motor 4 drives the stirring shaft 5 and the stirring paddle 6 to rotate through the output end on one side, the stirring paddle 6 stirs the mud slurry, and the mud slurry is in a flowing state, avoiding the phenomenon of mud slurry agglomeration, at this time, the control electric push rod one 11 drives the grouting pressure disc 12 to move downward through the output end on one side, the grouting pressure disc 12 enters the separation cylinder 7 after passing through the feeding hole 16, the control vacuum pump 15 exhausts the air in the grouting storage barrel 2 as much as possible, after the air exhaust is completed, the control electric push rod two 13 drives the grouting pressure ring 14 to move downward through the output end on one side, the grouting pressure disc 12 and the grouting pressure ring 14 move downward synchronously, when the grouting pressure disc 12 and the grouting pressure ring 14 contact the mud slurry and apply pressure, the mud slurry is discharged through the grouting pipe 3 under mechanical pressure, the maximum downward movement distance of the grouting pressure disc 12 is the height when the grouting pressure disc 12 does not contact the stirring paddle 6, when the grouting pressure disc 12 is in a fixed position, the grouting pressure ring 14 can continue to move downward, and the grouting pressure ring 14 extrudes the mud slurry between the grouting storage barrel 2 and the separation cylinder 7, since the stirring paddle 6 rotates without limitation, the mud slurry is always in a stirring state and is extruded, and a small part of the mud slurry remaining on the outside of the stirring paddle 6 flows out of the grouting pipe 3 in a natural state.

[0025] As shown in the further preferred embodiment of the utility model, Figures 1-3 As shown in the further preferred embodiment of the utility model,

[0026] In the embodiment, the grout storage barrel 2 and the slurry in the partitioning cylinder 7 can be mechanically extruded by the grout pressing disc 12 and the grout pressing ring 14, so as to increase the flow speed of the slurry and realize slurry pressurization.

[0027] As shown in the further preferred embodiment of the utility model, Figure 1 and Figure 3 The cross section of the fixing frame 10 is a "convex" structure.

[0028] In the embodiment, the electric push rod 11 and the grout pressing disc 12 are located directly above the partitioning cylinder 7 by the shape structure of the fixing frame 10.

[0029] It should be noted that, for the foregoing embodiments, in order to simply describe, they are all expressed as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the action sequence described, because according to the utility model, certain steps can be in other order or simultaneously. Secondly, those skilled in the art should know that the embodiments described in the specification all belong to preferred embodiments, and the actions and modules involved are not necessarily necessary for the utility model.

[0030] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented by other ways. For example, the device embodiments described above are only schematic, for example, the division of the units, the actual implementation can have another division way, for example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. In addition, the coupling or communication connection between the units shown or discussed can be indirect coupling or communication connection through some interfaces, or direct coupling or communication connection between units, which can be electrical or other forms.

[0031] The units described as separate components can or can not be physically separate, and the components shown as units can or can not be physical units, that is, they can be located in one place, or can be distributed on multiple network units. According to actual needs, part or all of the units can be selected to achieve the purpose of the embodiment scheme.

[0032] The above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit the protection scope of the present application. Obviously, the described examples are only some of the embodiments of the present application, not all the embodiments. Based on these examples, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application. Although the present application has been described in detail with reference to the above examples, those of ordinary skill in the art can still combine, add or delete the features in the embodiments of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence, and these technical solutions also fall within the scope of the present application.

Claims

1. A grouting device with a pressurizing mechanism, characterized in that, Including: Base (1); Grout storage barrel (2) fixed to the central position at the top of the base (1) by bolts; Grout pipe (3) fixed to the outer wall of the grout storage barrel (2) by bolts; Motor (4) fixed to the central position at the bottom of the base (1) by bolts; Stirring shaft (5) fixed to the output end of the motor (4); Stirring paddle (6) fixed to the outer wall of the stirring shaft (5); Partition cylinder (7) welded to the inner bottom of the grout storage barrel (2) near the outer side of the stirring paddle (6); Through hole (8) opened on the outer wall of the partition cylinder (7); Barrel cover (9) fixed to the top of the grout storage barrel (2) by bolts; Fixing frame (10) fixed to the top of the barrel cover (9) by bolts; First electric push rod (11) fixed to the top of the fixing frame (10) near the position directly above the partition cylinder (7) by bolts; Grout pressing plate (12) fixed to the output end of the first electric push rod (11); Second electric push rod (13) fixed to the top of the barrel cover (9) near one side of the fixing frame (10) by bolts; Grout pressing ring (14) fixed to the output end of the second electric push rod (13); Feeding hole (16) opened at the central position on the top of the barrel cover (9); Vacuum pump (15) fixed to the outer wall of the grout storage barrel (2) by bolts.

2. The grouting device with a pressurizing mechanism as described in claim 1, characterized in that, The stirring shaft (5) passes through the base (1) and the grout storage barrel (2), and the stirring paddle (6) is located inside the partition cylinder (7).

3. A grouting device with a pressurizing mechanism as described in claim 1, characterized in that, The outer wall of the grout pressing plate (12) is in precise fit with the inner walls of the partition cylinder (7) and the feeding hole (16).

4. A grouting device with a pressurizing mechanism as described in claim 1, characterized in that, The outer wall of the grout pressing ring (14) is in precise fit with the inner wall of the grout storage barrel (2), and the inner wall of the grout pressing ring (14) is in precise fit with the outer wall of the partition cylinder (7).

5. A grouting device with a pressurizing mechanism as described in claim 1, characterized in that, There are four second electric push rods (13) in total, and the four second electric push rods (13) are symmetrically arranged on the top of the barrel cover (9).

6. A grouting device with a pressurizing mechanism as described in claim 1, characterized in that, The cross-section of the fixing frame (10) is a "convex" - shaped structure.

7. A grouting device with a pressurizing mechanism as described in claim 1, characterized in that, The vacuum pump (15) and the grout storage barrel (2) are connected by a pipeline.