Pipeline leakproof equipment for ultra-clean workshop based on optical lens

By designing the main clamping plate and auxiliary clamping plate structure, and combining bolt and threaded hole connections, the system enables rapid clamping of pipes used in cleanrooms for optical lenses and quick replacement of rubber pads, solving the problems of cumbersome operation and low efficiency of existing pipe anti-leakage clamping devices.

CN223825870UActive Publication Date: 2026-01-23CHENGDU FOM OPTICS CO LTD
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Patent Information

Application Number
CN202520266826.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-01-23
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

Existing pipe anti-leakage clamping devices require the clamping components to be replaced according to different pipe diameters, which is cumbersome and inefficient, and cannot be used for water cut-off maintenance during continuous equipment production.

Method used

A pipeline leak prevention device based on optical lenses for use in cleanrooms was designed. It adopts a main clamping plate and a secondary clamping plate structure, which is connected by bolts and threaded holes. Combined with a convenient replacement mechanism, it can quickly clamp different pipe diameters and quickly replace rubber gaskets.

Benefits of technology

It enables rapid clamping of pipes of different diameters, improves work efficiency, and supports quick replacement of rubber pads, simplifying the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipeline clamping, and discloses an optical lens-based ultra-clean workshop pipeline anti-leakage device which comprises a main clamping plate, round holes are formed in the four corners of the top of the main clamping plate, auxiliary clamping plates are arranged on the left side and the right side of the top of the main clamping plate, threaded holes are formed in the front sides and the rear sides of the tops of the two auxiliary clamping plates, and threaded holes are formed in the threaded holes. The inner sides of the multiple threaded holes are in threaded connection with bolts, multiple first springs are fixedly connected to the adjacent sides of the two auxiliary clamping plates at equal intervals, rubber mats are installed on the adjacent sides of the two auxiliary clamping plates and the main clamping plate, and convenient replacement mechanisms are installed on the outer walls of the two rubber mats. According to the utility model, after the main clamping plate is placed below the damaged part of the pipeline, the bolts are inserted into the corresponding round holes, then the auxiliary clamping plate is placed above the pipeline, the bolts pass through the threaded holes to fix the auxiliary clamping plate, and then the bolts are tightened to enable the rubber mat fixed between the auxiliary clamping plate and the main clamping plate to plug the damaged part of the pipeline.
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Description

Technical Field

[0001] This utility model relates to the field of pipe clamping technology, and in particular to a pipe leak prevention device for cleanrooms based on optical lenses. Background Technology

[0002] A leak-proof clamp is a device used to prevent liquid leakage. It consists of two or more clamping blocks and can prevent water or other liquids from leaking from the joints or breaks in pipes or other containers by clamping and sealing.

[0003] Pipe leak-proof clamping devices are used to prevent pipe leaks. They are installed at leaking points or potential leak points in the pipe, using clamps to tightly hold the pipe in place. Fastening devices such as screws and bolts are used to adjust the clamping force, ensuring a tight seal between the seal and the pipe surface. This prevents water from seeping through cracks, holes, or connections. Previously, pipe leaks were repaired by replacing the pipe itself. Now, leak-proof clamping devices are used to repair damaged sections. However, existing leak-proof clamping devices require changing clamping components depending on the pipe diameter. Furthermore, due to the continuous production process, water shut-off maintenance is not possible. Additionally, existing leak-proof clamping devices are cumbersome and inefficient to operate.

[0004] This utility model proposes a pipeline leak prevention device based on optical lens cleanroom, which is mainly applicable to cleanrooms / laboratories and mechatronics workshops, and is used for water and gas pipeline maintenance and production support in laboratories and small production workshops. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a pipeline leak prevention device for cleanrooms based on optical lenses, aiming to improve the problems of existing technologies that require changing clamping components according to different pipe diameters, and the cumbersome operation and low efficiency of existing pipeline leak prevention clamping devices.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a pipeline leak prevention device for an optical lens cleanroom, comprising a main clamping plate, wherein round holes are provided at the four corners of the top of the main clamping plate, and auxiliary clamping plates are provided on the left and right sides of the top of the main clamping plate, and threaded holes are provided on the front and rear sides of the top of the two auxiliary clamping plates, and bolts are threadedly connected to the inner sides of the multiple threaded holes, and multiple springs are fixedly connected at equal intervals on the adjacent sides of the two auxiliary clamping plates, and rubber pads are installed on the adjacent sides of the two auxiliary clamping plates and the main clamping plate, and convenient replacement mechanisms are installed on the outer walls of the two rubber pads for quick replacement of the rubber pads.

[0007] As a further description of the above technical solution:

[0008] The convenient replacement mechanism includes sliding rods. The outer walls of multiple sliding rods are equidistantly slidably connected to the adjacent sides of the two auxiliary clamping plates and the main clamping plate. Each adjacent side of the multiple sliding rods is fixedly connected to a fixing plate. Each adjacent side of the multiple fixing plates is fixedly connected to multiple springs. The outer walls of the multiple springs are provided with multiple toothed grooves at equal intervals. The outer walls of the two rubber pads are fixedly connected to multiple locking strips at equal intervals. The inner walls of the multiple locking strips are fixedly connected to multiple fixing teeth at equal intervals on the left and right sides.

[0009] As a further description of the above technical solution:

[0010] Each of the bolts has a limiting plate fixedly connected to its bottom, and each of the limiting plates has a rotating handle fixedly connected to its bottom.

[0011] As a further description of the above technical solution:

[0012] Each of the bolts has a nut threadedly connected to the top of its outer wall, and each of the nuts has a push plate fixedly connected to its left and right sides.

[0013] As a further description of the above technical solution:

[0014] Multiple fixing slots are equidistantly provided on the front and rear sides of the two auxiliary clamping plates and the main clamping plate, and protective strips are fixedly connected to the inner side of each of the multiple fixing slots.

[0015] As a further description of the above technical solution:

[0016] The outer walls of the multiple rotating handles are fixedly connected with anti-slip sleeves at equal intervals, and the left and right sides of the multiple anti-slip sleeves are fixedly connected with Velcro.

[0017] As a further description of the above technical solution:

[0018] The outer walls of the bolts are provided with equidistant limit holes, and the inner side of the upper limit hole is slidably connected with a fixing bolt.

[0019] As a further description of the above technical solution:

[0020] The outer walls of the plurality of fixing bolts are provided with threaded grooves, and nuts are threadedly connected to the outer sides of the plurality of threaded grooves.

[0021] As a further description of the above technical solution:

[0022] The main clamping plate is fixedly connected to both the left and right sides with fixing plates, and the outer sides of the two fixing plates are fixedly connected with handles.

[0023] As a further description of the above technical solution:

[0024] Both handles are fixedly connected to rubber sleeves on their outer walls, and both rubber sleeves have anti-slip textures on their outer walls.

[0025] This utility model has the following beneficial effects:

[0026] 1. In this utility model, after placing the main clamping plate under the damaged part of the pipe, the bolts are inserted into the corresponding round holes. Then, the secondary clamping plate is placed above the pipe and the bolts are fixed to it through the threaded holes. Then, the bolts are tightened so that the rubber gasket fixed between the secondary clamping plate and the main clamping plate seals the damaged part of the pipe. This achieves the effect of clamping pipes of different diameters, thereby improving work efficiency.

[0027] 2. In this utility model, when installing a new rubber pad, the locking strip on the new rubber pad presses the fixing plate, which is fixed by the sliding rod, inward through the fixing teeth. When the rubber pad reaches the appropriate position, the spring two fixed between the two fixing plates will push the fixing plate outward, so that the groove on it engages with the fixing teeth on the locking strip, thereby fixing it and achieving the effect of quickly replacing the rubber pad. Attached Figure Description

[0028] Figure 1 This is a perspective view of the pipeline leak prevention device for cleanrooms based on optical lenses proposed in this utility model;

[0029] Figure 2 This utility model proposes a pipeline leak prevention device based on optical lenses for use in cleanrooms. Figure 1 Enlarged view of point A in the middle;

[0030] Figure 3 This utility model proposes a pipeline leak prevention device based on optical lenses for use in cleanrooms. Figure 1 Enlarged view at point B in the middle;

[0031] Figure 4 This is a front view of the pipeline leak prevention device for cleanrooms based on optical lenses proposed in this utility model;

[0032] Figure 5 This is a partial exploded view of the pipeline leak prevention device for cleanrooms based on optical lenses proposed in this utility model;

[0033] Figure 6 This is an exploded view of the convenient replacement mechanism for the pipeline leak prevention device for cleanrooms based on optical lenses proposed in this utility model.

[0034] Legend:

[0035] 1. Main clamping plate; 2. Convenient replacement mechanism; 201. Slide rod; 202. Fixing plate; 203. Spring II; 204. Gear groove; 205. Locking strip; 206. Fixing tooth; 3. Round hole; 4. Secondary clamping plate; 5. Threaded hole; 6. Bolt; 7. Spring I; 8. Rubber pad; 9. Limiting plate; 10. Rotating handle; 11. Nut I; 12. Pushing plate; 13. Fixing groove; 14. Protective strip; 15. Anti-slip sleeve; 16. Velcro; 17. Limiting hole; 18. Fixing bolt; 19. Threaded groove; 20. Nut II; 21. Fixing plate; 22. Handle; 23. Rubber sleeve; 24. Anti-slip texture. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0037] Reference Figure 2 and Figure 5 This utility model provides an embodiment of a pipeline leak prevention device for cleanrooms using optical lenses, comprising a main clamping plate 1. Circular holes 3 are provided at the four corners of the top of the main clamping plate 1. Sub-clamping plates 4 are provided on the left and right sides of the top of the main clamping plate 1. Threaded holes 5 are provided on the front and rear sides of the top of each of the two sub-clamping plates 4. Bolts 6 are threadedly connected to the inner sides of the multiple threaded holes 5. The bolts 6 connect the main clamping plate 1 and the sub-clamping plates 4 through the circular holes 3 and the threaded holes 5. Multiple springs 7 are equidistantly fixed to adjacent sides of the two sub-clamping plates 4. The springs 7 are used to connect the two sub-clamping plates 4. Each of the secondary clamping plates 4 and the main clamping plate 1 is equipped with a rubber pad 8 on one of their adjacent sides. The rubber pad 8 is used to seal the damaged parts of the pipe. The outer walls of the two rubber pads 8 are equipped with a convenient replacement mechanism 2. The convenient replacement mechanism 2 is used to quickly replace the rubber pad 8. The bottom of the multiple bolts 6 is fixedly connected to a limiting piece 9. The bottom of the multiple limiting pieces 9 is fixedly connected to a rotating handle 10. The limiting pieces 9 and the rotating handle 10 are used to rotate the bolts 6. The outer walls of the multiple rotating handles 10 are fixedly connected with anti-slip sleeves 15 at equal intervals. The left and right sides of the multiple anti-slip sleeves 15 are fixedly connected with Velcro 16. The Velcro 16 is used to fix the anti-slip sleeves 15.

[0038] Specifically, first, place the main clamping plate 1 under the damaged part of the pipe, then insert multiple bolts 6 into the corresponding round holes 3 on the main clamping plate 1 in sequence. Then, place the auxiliary clamping plate 4 above the pipe, and then fix the multiple bolts 6 through the threaded holes 5 on the auxiliary clamping plate 4. Then tighten the bolts 6 so that the two rubber pads 8 fixed between the auxiliary clamping plate 4 and the main clamping plate 1 seal the damaged part of the pipe. At this time, the multiple springs 7 used to connect the two auxiliary clamping plates 4 will be pulled and extended, so that the rubber pads 8 can better wrap the pipe. The limiting piece 9 is used to limit the position of the bolts 6, and the handle 10 is used to rotate the bolts 6. The anti-slip sleeve 15 fixed by Velcro 16 can improve the anti-slip performance of the handle 10.

[0039] Reference Figure 3 , Figure 5 and Figure 6 The convenient replacement mechanism 2 includes slide rods 201. The outer walls of multiple slide rods 201 are equidistantly slidably connected to adjacent sides of two auxiliary clamping plates 4 and a main clamping plate 1. Each adjacent side of the slide rods 201 is fixedly connected to a fixing plate 202. The slide rods 201 support the fixing plates 202. Multiple springs 203 are equidistantly fixedly connected to adjacent sides of the fixing plates 202. The springs 203 push the fixing plates 202. Multiple toothed grooves 204 are equidistantly formed on the outer walls of the multiple springs 203. Multiple retaining strips 20 are equidistantly fixedly connected to the outer walls of the two rubber pads 8. 5. Multiple fixing teeth 206 are fixedly connected at equal intervals on the left and right sides of the inner wall of multiple clips 205. The clips 205 are fixed by the cooperation of the fixing teeth 206 and the tooth grooves 204. Nuts 11 are threadedly connected to the top of the outer wall of multiple bolts 6. Pushing pieces 12 are fixedly connected to the left and right sides of multiple nuts 11. Pushing pieces 12 are used to rotate nuts 11. Multiple fixing grooves 13 are opened at equal intervals on the front and rear sides of the two auxiliary clamping plates 4 and the main clamping plate 1. Protective strips 14 are fixedly connected to the inner side of multiple fixing grooves 13. The fixing grooves 13 are used to fix the protective strips 14.

[0040] Specifically, the retaining strip 205 on the new rubber pad 8, through its fixing teeth 206, presses the fixing plate 202, which is fixed by the slide rod 201, inward. When the rubber pad 8 reaches the appropriate position, the spring 203 fixed between the two fixing plates 202 will push the fixing plate 202 outward, so that the toothed groove 204 on it engages with the fixing teeth 206 on the retaining strip 205, thereby fixing it. The pusher piece 12 fixed outside the nut 11 can push the nut 11 more conveniently, and the protective strip 14 fixed in the fixing groove 13 can prevent wear of the retaining strip 205 during installation.

[0041] Reference Figure 1 , Figure 3 and Figure 4Multiple bolts 6 have equidistant limit holes 17 on their outer walls. A fixing bolt 18 is slidably connected to the inner side of the upper limit hole 17. The limit hole 17 is used to accommodate the fixing bolt 18. The outer walls of multiple fixing bolts 18 are provided with threaded grooves 19. Nuts 20 are threadedly connected to the outer sides of multiple threaded grooves 19. The threaded grooves 19 are used to fix nuts 20. Fixing plates 21 are fixedly connected to the left and right sides of the main clamping plate 1. A handle 22 is fixedly connected to the outer side of the two fixing plates 21. The fixing plates 21 are used to fix the handle 22. Rubber sleeves 23 are fixedly connected to the outer walls of the two handles 22. Anti-slip textures 24 are provided on the outer walls of the two rubber sleeves 23. The anti-slip textures 24 are used to improve the anti-slip properties of the rubber sleeves 23.

[0042] Specifically, the fixing bolt 18 is inserted into the limiting hole 17 to prevent the nut 11 from falling off. The nut 20, which is fixed by the threaded groove 19, can prevent the fixing bolt 18 from loosening. The handle 22, which is fixed by the fixing plate 21, is convenient for carrying the main clamp plate 1. The rubber sleeve 23 fixed outside the handle 22 can improve its anti-slip performance by the anti-slip texture 24 opened on its outside.

[0043] Working principle: When using the pipe leak-proof clamping device to repair a leaking pipe, first place the main clamping plate 1 under the damaged part of the pipe, then insert multiple bolts 6 into the corresponding round holes 3 on the main clamping plate 1 in sequence, then place the auxiliary clamping plate 4 above the pipe, and then fix the multiple bolts 6 through the threaded holes 5 on the auxiliary clamping plate 4. Then tighten the bolts 6 so that the two rubber pads 8 fixed between the auxiliary clamping plate 4 and the main clamping plate 1 seal the damaged part of the pipe. At this time, the multiple springs 7 used to connect the two auxiliary clamping plates 4 will be pulled and extended, so that the rubber pads 8 can better wrap the pipe, thereby achieving the effect of clamping pipes of different diameters, thus improving work efficiency.

[0044] When the pipe leak-proof clamping device needs to be replaced after multiple uses, first pull the rubber pad 8 outwards. At the same time, the clip 205 fixed on the rubber pad 8 will also be pulled outwards. At this time, the fixing teeth 206 fixed inside the clip 205 will press the fixing plate 202 inwards, thereby pulling out the rubber pad 8. Then, push the new rubber pad 8 back in. At this time, the clip 205 on the new rubber pad 8 will press the fixing plate 202 fixed by the slide rod 201 inwards through the fixing teeth 206. When the rubber pad 8 reaches the appropriate position, the spring 203 fixed between the two fixing plates 202 will push the fixing plate 202 outwards, so that the toothed groove 204 opened on it will engage with the fixing teeth 206 on the clip 205, thereby fixing it and achieving the effect of quickly replacing the rubber pad 8.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pipeline leak prevention device for cleanrooms based on optical lenses, comprising a main clamping plate (1), characterized in that: The main clamping plate (1) has round holes (3) at the four corners of its top. The main clamping plate (1) has auxiliary clamping plates (4) on its top left and right sides. The two auxiliary clamping plates (4) have threaded holes (5) on their top front and back sides. The inner sides of the multiple threaded holes (5) are threaded with bolts (6). Multiple springs (7) are fixedly connected at equal intervals on the adjacent sides of the two auxiliary clamping plates (4). Rubber pads (8) are installed on the adjacent sides of the two auxiliary clamping plates (4) and the main clamping plate (1). The outer walls of the two rubber pads (8) are equipped with convenient replacement mechanisms (2). The convenient replacement mechanisms (2) are used to quickly replace the rubber pads (8).

2. The pipeline leak prevention device for cleanrooms based on optical lenses according to claim 1, characterized in that: The convenient replacement mechanism (2) includes a slide rod (201). The outer walls of multiple slide rods (201) are equidistantly slidably connected to the adjacent sides of the two auxiliary clamping plates (4) and the main clamping plate (1). Each adjacent side of multiple slide rods (201) is fixedly connected to a fixing plate (202). Each adjacent side of multiple fixing plates (202) is fixedly connected to multiple springs (203). The outer walls of multiple springs (203) are provided with multiple toothed grooves (204) at equal intervals. The outer walls of the two rubber pads (8) are fixedly connected to multiple locking strips (205) at equal intervals. The inner walls of multiple locking strips (205) are fixedly connected to multiple fixing teeth (206) at equal intervals on the left and right sides.

3. The pipeline leak prevention device for cleanrooms based on optical lenses according to claim 1, characterized in that: Each of the bolts (6) has a limiting piece (9) fixedly connected to its bottom, and each of the limiting pieces (9) has a rotating handle (10) fixedly connected to its bottom.

4. The pipeline leak prevention device for cleanrooms based on optical lenses according to claim 1, characterized in that: Nut 1 (11) is threadedly connected to the top of the outer wall of each of the bolts (6), and push plate (12) is fixedly connected to the left and right sides of each of the nuts 1 (11).

5. The pipeline leak prevention device for cleanrooms based on optical lenses according to claim 1, characterized in that: Multiple fixing slots (13) are provided at equal intervals on the front and rear sides of the two auxiliary clamping plates (4) and the main clamping plate (1), and protective strips (14) are fixedly connected to the inner side of each of the multiple fixing slots (13).

6. The pipeline leak prevention device for cleanrooms based on optical lenses according to claim 3, characterized in that: Anti-slip sleeves (15) are fixedly connected at equal intervals to the outer walls of the multiple rotating handles (10), and Velcro (16) is fixedly connected to the left and right sides of the multiple anti-slip sleeves (15).

7. The pipeline leak prevention device for cleanrooms based on optical lenses according to claim 1, characterized in that: The outer walls of the plurality of bolts (6) are provided with equidistant limiting holes (17), and the inner side of the upper limiting hole (17) is slidably connected with a fixing bolt (18).

8. The pipeline leak prevention device for cleanrooms based on optical lenses according to claim 7, characterized in that: The outer walls of the plurality of fixing bolts (18) are provided with threaded grooves (19), and the outer sides of the plurality of threaded grooves (19) are threaded with nuts (20).

9. The pipeline leak prevention device for cleanrooms based on optical lenses according to claim 1, characterized in that: The main clamping plate (1) is fixedly connected to the left and right sides with fixing plates (21), and the outer sides of the two fixing plates (21) are fixedly connected with handles (22).

10. The pipeline leak prevention device for cleanrooms based on optical lenses according to claim 9, characterized in that: Both of the handles (22) are fixedly connected to the outer walls of the rubber sleeves (23), and the outer walls of both rubber sleeves (23) are provided with anti-slip textures (24).