Kiln head dust collecting chamber for multifunctional rotary kiln
By designing a dust collection chamber at the kiln head with heat-resistant materials and a cooling system, the inconvenience of dust collection and flue gas regulation in the flue gas treatment of multi-functional rotary kilns has been solved, enabling convenient flue gas cooling and cleaning, and improving the applicability and efficiency of the equipment.
Patent Information
- Application Number
- CN202520430969.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-12
AI Technical Summary
The existing multi-functional rotary kiln head dust collection chamber has problems such as condensation, large fluctuations in flue gas temperature, and small cooling area when dealing with high-temperature flue gas, which makes dust collection inconvenient and makes it difficult to adjust the flue gas conveying connection line and flow direction.
A kiln head dust collection chamber was designed, comprising a support frame, a dust collection chamber body, a cooling water tank, a unidirectional herringbone pipe, and a heat-resistant pipe. The heat-resistant material and cooling system achieve preliminary cooling and regulation of the flue gas, and the internal cleaning and drying are achieved by combining nozzle cleaning and electric heating wire drying functions.
It facilitates dust collection, allows for adjustment of flue gas conveying connection lines and flow direction, regulates cooling area, and is easy to clean and dry, thus improving the usability and efficiency of the dust collection chamber.
Smart Images

Figure CN223826752U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rotary kiln technology, specifically to a dust collection chamber at the kiln head for a multifunctional rotary kiln. Background Technology
[0002] Rotary kilns are common industrial kilns, widely used in metallurgy, metallurgical waste recycling, municipal and industrial waste incineration, material drying, calcination, and non-ferrous metal volatilization smelting. The high-temperature flue gas generated during the rotary kiln production process is generally treated by pulse dust collectors, electrostatic precipitators, and water film dust collectors.
[0003] Based on the existing design of the dust collection chamber at the kiln head for multi-functional rotary kilns, pulse dust collectors are the most popular choice for dust removal due to their high dust collection efficiency and low investment. However, during operation, they are prone to condensation or burning of filter bags, causing significant problems for production. This is especially true for highly acidic flue gas with high condensation temperatures and when the flue gas temperature fluctuates greatly during production. If the cooling area is too small, the flue gas temperature can easily become too high, making it difficult to collect dust. Therefore, it is necessary to change and adjust the flue gas conveying connection line and the direction of flue gas flow to regulate the flue gas cooling area.
[0004] Now, a novel dust collection chamber for the kiln head of a multifunctional rotary kiln is proposed to solve the above-mentioned problem. Summary of the Invention
[0005] The purpose of this invention is to provide a dust collection chamber at the kiln head for a multifunctional rotary kiln, in order to solve the problems mentioned in the background art, such as the inconvenience of dust collection, the need to change and adjust the flue gas conveying connection line and the direction of flue gas flow, and the need to adjust the flue gas cooling area.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a dust collection chamber for a kiln head in a multifunctional rotary kiln, comprising a support frame and support legs. Support legs are fixedly connected to the four corners at the bottom of the support frame. A dust collection chamber body is fixedly connected to the top of the support frame. A feed inlet is provided on the left side of the dust collection chamber body. A heat-resistant pipe is provided on the left side of the feed inlet. A first valve is fixedly connected between the feed inlet and the heat-resistant pipe. A cooling water tank is fixedly connected to the top of the dust collection chamber body. A forward-oriented herringbone pipe is fixedly connected to the top of the dust collection chamber body.
[0007] As a further technical solution of this utility model, the bottom end of the unidirectional herringbone pipe is embedded inside the cooling water tank, and the unidirectional herringbone pipe is connected to the interior of the dust collection chamber body.
[0008] As a further technical solution of this utility model, a second fixing seat is fixedly connected to the top of both sides inside the dust collection chamber body. A fixing tube is provided inside the dust collection chamber body. Connecting blocks are fixedly connected to both sides of the bottom end of the fixing tube. The connecting blocks are embedded in the second fixing seat and are detachable. The fixing tube is square.
[0009] As a further technical solution of this utility model, a reserved opening is provided at the front end of the dust collection chamber body, and a fixing plate is provided at the front end of the dust collection chamber body. Positioning screws are movably connected at the four corners of the fixing plate, and the fixing plate is detachable from the dust collection chamber body through the positioning screws.
[0010] As a further technical solution of this utility model, a fixed shell is fixedly connected to the right side of the dust collection chamber body, a fan is fixedly installed inside the right side of the fixed shell, an electric heating wire frame is fixedly connected inside the right side of the fixed shell, and a reserved groove is provided on the right side of the dust collection chamber body.
[0011] As a further technical solution of this utility model, a discharge port is fixedly connected to the bottom end of the dust collection chamber body, and a first fixed seat is fixedly connected to the bottom end outside the discharge port. A sealing cover is movably hinged to the right side of the bottom end of the first fixed seat, and a hinge seat is fixedly connected to the left side of the sealing cover. A positioning buckle is movably hinged between the hinge seats, and a fixing block is fixedly connected to the left side of the first fixed seat. The positioning buckle is snapped onto the outside of the fixing block and is detachable.
[0012] As a further technical solution of this utility model, a connecting pipe is fixedly connected to the left side of the fixed pipe, and a second valve is fixedly connected to one side of the connecting pipe through the left side of the dust collection chamber body.
[0013] As a further technical solution of this utility model, a nozzle is fixedly connected to the outside of the fixed tube, and the nozzles are evenly distributed on the outside of the fixed tube.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the dust collection chamber at the kiln head of the multifunctional rotary kiln not only facilitates dust collection, changes and adjustments to the flue gas conveying connection line and the direction of flue gas flow, and adjusts the flue gas cooling area, but also facilitates cleaning of the inside of the dust collection chamber and drying after cleaning.
[0015] (1) By setting up a dust collection chamber body and a cooling water tank, the kiln head combustion chamber is connected to the dust collection chamber body through a heat-resistant pipe. The heat-resistant pipe is made of high-temperature resistant stainless steel or refractory material. The forward surface cooler is connected to the dust collection chamber cooling water tank through a herringbone pipe. The flue gas enters the dust collection chamber body through the heat-resistant pipe. In the dust collection chamber body, coarse dust particles settle and the flue gas is initially cooled. The flue gas enters the surface cooler from the dust collection chamber water tank through the forward herringbone connecting pipe for further cooling. This makes it easy to change and adjust the flue gas conveying connection line and the direction of flue gas flow, and adjust the flue gas cooling area.
[0016] (2) By setting up a fixed pipe, nozzles and connecting blocks, by using the water pipe, opening the valve, and injecting clean water into the fixed pipe through the external connecting pipe, the inner wall of the dust collection chamber can be easily rinsed through the nozzles that are evenly distributed on the outside, thereby keeping the inside of the dust collection chamber clean. Open the positioning buckle to separate it from the fixed block, and discharge the material through the discharge port, making it more suitable for use.
[0017] (3) By setting a fixed shell, a fan and a heating wire frame, after cleaning, the fan can be turned on to blow air onto the heating wire frame. The interior of the dust collection chamber can be dried through the reserved slot, so that the interior can be dried quickly and is convenient for later use. Attached Figure Description
[0018] Figure 1 This is a frontal cross-sectional view of the present invention.
[0019] Figure 2 This is a bottom view schematic diagram of the connection method between the fixed pipe and the dust collection chamber of this utility model.
[0020] Figure 3 This is a front view structural diagram of the connection between the fixed shell and the dust collection chamber of this utility model;
[0021] Figure 4 This is a front view structural diagram of the connection method between the heating wire frame and the fixed shell of this utility model.
[0022] In the diagram: 1. Support frame; 2. Feed port; 3. First fixed seat; 4. Sealing cover; 5. Hinge seat; 6. Positioning buckle; 7. Fixing block; 8. Dust collection chamber body; 9. Reserved opening; 10. Support leg; 11. Feed inlet; 12. Fixing plate; 13. Positioning screw; 14. First valve; 15. Temperature resistant pipe; 16. Second fixed seat; 17. Fixing pipe; 18. Nozzle; 19. Connecting block; 20. Connecting pipe; 21. Second valve; 22. Reserved groove; 23. Fixing shell; 24. Fan; 25. Heating wire frame; 26. Cooling water tank; 27. Forward herringbone pipe. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1-4 This utility model provides an embodiment of a dust collection chamber for a multifunctional rotary kiln, including a support frame 1 and support legs 10. The support legs 10 are fixedly connected to the four corners at the bottom of the support frame 1. The dust collection chamber body 8 is fixedly connected to the top of the support frame 1. A feed inlet 11 is provided on the left side of the dust collection chamber body 8. A heat-resistant pipe 15 is provided on the left side of the feed inlet 11. A first valve 14 is fixedly connected between the feed inlet 11 and the heat-resistant pipe 15. A cooling water tank 26 is fixedly connected to the top of the dust collection chamber body 8. A forward herringbone pipe 27 is fixedly connected to the top of the dust collection chamber body 8.
[0025] The bottom end of the zigzag pipe 27 is embedded inside the cooling water tank 26, and the zigzag pipe 27 is connected to the interior of the dust collection chamber body 8;
[0026] Specifically, such as Figure 1 and Figure 3 As shown, the kiln head combustion chamber is connected to the dust collection chamber body 8 via a heat-resistant pipe 15. The heat-resistant pipe 15 is made of high-temperature resistant stainless steel or refractory material. The forward surface cooler is connected to the dust collection chamber cooling water tank 26 via a herringbone pipe 27. The flue gas enters the dust collection chamber body 8 through the heat-resistant pipe 15. In the dust collection chamber body 8, coarse dust particles settle and the flue gas is initially cooled. The flue gas enters the surface cooler from the dust collection chamber water tank via the forward herringbone connecting pipe 27 for further cooling. This allows for easy modification and adjustment of the flue gas conveying connection line and the direction of flue gas flow, as well as adjustment of the flue gas cooling area.
[0027] The top of both sides of the dust collection chamber body 8 is fixedly connected to a second fixing seat 16. The dust collection chamber body 8 is provided with a fixing tube 17. The two sides of the bottom end of the fixing tube 17 are fixedly connected to a connecting block 19. The connecting block 19 is embedded in the second fixing seat 16 and is detachable. The fixing tube 17 is square.
[0028] The dust collection chamber body 8 has a reserved opening 9 at the front end and a fixing plate 12 at the front end. The fixing plate 12 is movably connected to the four corners of the fixing plate 12 and the fixing plate 12 is detachable from the dust collection chamber body 8 through the positioning screws 13.
[0029] The bottom of the dust collection chamber body 8 is fixedly connected to the discharge port 2. The bottom of the discharge port 2 is fixedly connected to the first fixed seat 3. The right side of the bottom of the first fixed seat 3 is movably hinged to the sealing cover 4. The left side of the sealing cover 4 is fixedly connected to the hinge seat 5. The hinge seat 5 is movably hinged to the positioning buckle 6. The left side of the first fixed seat 3 is fixedly connected to the fixing block 7. The positioning buckle 6 is snapped onto the outside of the fixing block 7 and is detachable.
[0030] A water inlet pipe 20 is fixedly connected to the left side of the fixed pipe 17. One side of the water inlet pipe 20 passes through the left side of the dust collection chamber body 8 and is fixedly connected to a second valve 21.
[0031] A nozzle 18 is fixedly connected to the outside of the fixed pipe 17, and the nozzles 18 are evenly distributed on the outside of the fixed pipe 17.
[0032] Specifically, such as Figure 1 and Figure 2 As shown, open the first valve 14 and inject clean water into the fixed pipe 17 through the external connecting pipe. The inner wall of the dust collection chamber body 8 can be easily rinsed through the equally spaced nozzles 18 on the outside, thereby keeping the inside of the dust collection chamber body 8 clean. Open the positioning buckle 6 to separate it from the fixed block 7, and discharge the material through the discharge port 2, making it more suitable for use.
[0033] A fixed shell 23 is fixedly connected to the right side of the dust collection chamber body 8. A fan 24 is fixedly installed inside the right side of the fixed shell 23. An electric heating wire frame 25 is fixedly connected inside the right side of the fixed shell 23. A reserved slot 22 is provided on the right side of the dust collection chamber body 8.
[0034] Specifically, such as Figure 1 and Figure 4 As shown, after cleaning, the fan 24 is turned on to blow air onto the heating wire frame 25. The interior of the dust collection chamber body 8 can be dried through the reserved slot 22, so that the interior can be dried quickly and is convenient for later use.
[0035] Working Principle: In use, the kiln head combustion chamber is first connected to the dust collection chamber body 8 via a heat-resistant pipe 15. The heat-resistant pipe 15 is made of high-temperature resistant stainless steel or refractory material. The forward surface cooler is connected to the dust collection chamber cooling water tank 26 via a herringbone pipe 27. The flue gas enters the dust collection chamber body 8 through the heat-resistant pipe 15, where coarse dust particles settle and the flue gas undergoes initial cooling. The flue gas then enters the surface cooler from the dust collection chamber water tank via the forward herringbone connecting pipe 27 for further cooling. This allows for easy modification and adjustment of the flue gas delivery connection line and flue gas flow. Adjust the direction and flue gas cooling area, then open the first valve 14 and inject clean water into the fixed pipe 17 through the external connecting pipe. The inner wall of the dust collection chamber body 8 can be easily rinsed through the equally spaced nozzles 18 on the outside, thereby keeping the inside of the dust collection chamber body 8 clean. Open the positioning buckle 6 to separate it from the fixed block 7, and discharge the material through the discharge port 2 for easy material discharge, making it more suitable for use. Finally, after cleaning, turn on the fan 24 to blow air onto the heating wire frame 25. The inside of the dust collection chamber body 8 can be dried through the reserved groove 22, so that the inside can be dried quickly for later use.
[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A dust collection chamber at the kiln head for a multifunctional rotary kiln, comprising a support frame (1) and support legs (10), characterized in that: Support legs (10) are fixedly connected to the four corners at the bottom of the support frame (1). The dust collection chamber body (8) is fixedly connected to the top of the support frame (1). A feed inlet (11) is provided on the left side of the dust collection chamber body (8). A heat-resistant pipe (15) is provided on the left side of the feed inlet (11). A first valve (14) is fixedly connected between the feed inlet (11) and the heat-resistant pipe (15). A cooling water tank (26) is fixedly connected to the top of the dust collection chamber body (8). A forward-facing herringbone pipe (27) is fixedly connected to the top of the dust collection chamber body (8).
2. The dust collection chamber at the kiln head of a multifunctional rotary kiln according to claim 1, characterized in that: The bottom end of the forward-facing herringbone pipe (27) is embedded inside the cooling water tank (26), and the forward-facing herringbone pipe (27) is connected to the interior of the dust collection chamber body (8).
3. The dust collection chamber at the kiln head of a multifunctional rotary kiln according to claim 1, characterized in that: The top of both sides of the dust collection chamber body (8) is fixedly connected to a second fixing seat (16). The dust collection chamber body (8) is provided with a fixing tube (17). The bottom of the fixing tube (17) is fixedly connected to both sides of a connecting block (19). The connecting block (19) is embedded in the second fixing seat (16) and is detachable. The fixing tube (17) is square.
4. The dust collection chamber at the kiln head of a multifunctional rotary kiln according to claim 1, characterized in that: The dust collection chamber body (8) has a reserved opening (9) at its front end and a fixing plate (12) at its front end. The fixing plate (12) is movably connected to the four corners of the fixing plate (12) and the fixing plate (12) is detachable from the dust collection chamber body (8) through the fixing screws (13).
5. The dust collection chamber at the kiln head of a multifunctional rotary kiln according to claim 1, characterized in that: A fixed shell (23) is fixedly connected to the right side of the dust collection chamber body (8). A fan (24) is fixedly installed inside the right side of the fixed shell (23). A heating wire frame (25) is fixedly connected inside the right side of the fixed shell (23). A reserved slot (22) is provided on the right side of the dust collection chamber body (8).
6. The dust collection chamber at the kiln head of a multifunctional rotary kiln according to claim 1, characterized in that: The bottom end of the dust collection chamber body (8) is fixedly connected to a discharge port (2), and the bottom end of the discharge port (2) is fixedly connected to a first fixed seat (3). The right side of the bottom end of the first fixed seat (3) is movably hinged to a sealing cover (4), and the left side of the sealing cover (4) is fixedly connected to a hinge seat (5). The hinge seats (5) are movably hinged to each other, and a positioning buckle (6) is fixedly connected to the left side of the first fixed seat (3). The positioning buckle (6) is snapped onto the outside of the fixing block (7) and is detachable.
7. The dust collection chamber at the kiln head of a multifunctional rotary kiln according to claim 3, characterized in that: A connecting pipe (20) is fixedly connected to the left side of the fixed pipe (17), and one side of the connecting pipe (20) passes through the left side of the dust collection chamber body (8) and is fixedly connected to a second valve (21).
8. The dust collection chamber at the kiln head of a multifunctional rotary kiln according to claim 3, characterized in that: The fixed tube (17) is fixedly connected to the outside of the nozzle (18), and the nozzle (18) is evenly distributed on the outside of the fixed tube (17).