Electrolytic bath temperature spot inspection system based on fusion of mechanical dog and infrared thermal imaging
By using a mechanical dog to drive the infrared thermal imaging system, the problem of relying on manual inspection for electrolytic cell temperature monitoring has been solved, enabling comprehensive temperature monitoring, reducing labor intensity, and avoiding monitoring blind spots.
Patent Information
- Application Number
- CN202520454570.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-14
AI Technical Summary
In the existing technology, the temperature monitoring of electrolytic cells relies on manual inspection, which is time-consuming and labor-intensive, increases the workload of staff, and has the problem of incomplete monitoring.
A temperature monitoring system that integrates a mechanical dog and infrared thermal imaging is adopted. The mechanical dog drives the infrared thermal imaging to monitor the internal temperature of the electrolytic cell. The infrared thermal imaging can rotate to cover all areas inside the electrolytic cell.
It eliminates the need for manual monitoring, reducing the workload of staff, and enables comprehensive monitoring of the internal temperature of the electrolytic cell, avoiding monitoring blind spots where electrodes are located at the edges and corners.
Smart Images

Figure CN223827153U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrolytic cell temperature inspection, specifically an electrolytic cell temperature inspection system based on the fusion of mechanical dog and infrared thermal imaging. Background Technology
[0002] An electrolytic cell consists of a cell body, an anode, and a cathode. Most electrolytic cells use a diaphragm to separate the anode chamber and the cathode chamber.
[0003] In the existing technology, the electrolytic cell is the core equipment in the electrolysis industry. Its operating status directly affects production efficiency and safety. The electrolytic cell generates a lot of heat during operation. If the temperature is too high or unevenly distributed, it may lead to equipment damage, reduced efficiency, or even safety accidents. Therefore, the internal temperature of the electrolytic cell needs to be frequently monitored when it is working.
[0004] However, traditional methods for monitoring the temperature of electrolytic cells mainly rely on manual inspections, which are time-consuming and labor-intensive, increasing the workload of staff. Utility Model Content
[0005] The purpose of this invention is to provide an electrolytic cell temperature inspection system based on the fusion of mechanical dog and infrared thermal imaging, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an electrolytic cell temperature inspection system based on the fusion of a mechanical dog and infrared thermal imaging, wherein the electrolytic cell temperature inspection system based on the fusion of a mechanical dog and infrared thermal imaging includes:
[0007] A mechanical dog base, wherein an electric push rod is fixed on the upper surface of the mechanical dog base, and a telescopic rod is movably provided at the output end of the electric push rod; a rotating block and a driving block are movably provided on the upper surface of the mechanical dog base; a belt is sleeved on the outer surface of the rotating block and the driving block; and a motor is fixed on the lower surface of the driving block.
[0008] An 'L'-shaped rod is provided, with a storage rod and a support rod fixed on its outer surface. The support rod has a support groove inside, and a guide rod is movably provided on the inner wall of the support groove. An infrared thermal imaging device and a bevel gear are fixed at both ends of the guide rod, respectively.
[0009] Preferably, one end of the telescopic rod is movably connected to the output end of the electric push rod, and the other end of the telescopic rod is movably locked inside the storage rod, with an installation hole provided in the middle of the storage rod.
[0010] Preferably, a mounting rod is fixed on the upper surface of the mechanical dog base, the mounting hole corresponds to and is movably connected to the mounting rod, the rotating block is coaxial with the mounting rod, a bevel gear block is fixed on the upper surface of the rotating block, and the bevel gear corresponds to and is engaged with the bevel gear block.
[0011] Preferably, the support rod has a groove inside, the groove connects the inner groove of the support rod to the outside of the support rod, and the bevel gear is movably engaged in the inner wall of the groove.
[0012] Preferably, the drive block is located on the upper surface of the mechanical dog base, the motor is located on the lower surface of the mechanical dog base, the mechanical dog is connected to the lower surface of the mechanical dog base, and the lower surface of the infrared thermal imaging is higher than the upper surface of the drive block.
[0013] Preferably, a 'T'-shaped block is fixed on the lower surface of the rotating block, and a 'T'-shaped groove is formed on the upper surface of the mechanical dog base corresponding to the rotating block, with the 'T'-shaped block and the 'T'-shaped groove being mutually movable and locked.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] This application uses a mechanical dog to drive infrared thermal imaging to monitor the internal temperature of the electrolytic cell, eliminating the need for manual monitoring, saving time and effort, reducing the workload of staff, and the infrared thermal imaging can rotate, thus enabling comprehensive monitoring of the internal temperature of the electrolytic cell, avoiding the problem of incomplete monitoring when the electrodes are located at the corners of the electrolytic cell. Attached Figure Description
[0016] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a three-dimensional schematic diagram of the extension component structure of this utility model;
[0018] Figure 3 This is an exploded three-dimensional schematic diagram of the extension component structure of this utility model;
[0019] Figure 4 This is an exploded three-dimensional schematic diagram of the infrared thermal imaging component structure of this utility model;
[0020] Figure 5 This is an exploded three-dimensional schematic diagram of the mechanical power base assembly structure of this utility model;
[0021] Figure 6 This is a three-dimensional schematic diagram of the adjusting component structure of this utility model;
[0022] Figure 7 This is a three-dimensional schematic diagram of the transmission component structure of this utility model.
[0023] In the diagram: 1. Mechanical dog base; 2. Electric push rod; 3. Telescopic rod; 4. Storage rod; 5. Infrared thermal imaging; 6. Support rod; 7. 'L' shaped rod; 8. Rotating block; 9. Belt; 10. Drive block; 11. Mounting hole; 12. Bevel gear; 13. Guide rod; 14. Groove; 15. Support inner groove; 16. Mounting rod;
[0024] 17. Bevel gear block; 18. Motor. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0026] Example 1, please refer to Figures 1-7 This utility model provides a technical solution: an electrolytic cell temperature monitoring system based on the fusion of a mechanical dog and infrared thermal imaging. An electric push rod 2 is fixed on the upper surface of the mechanical dog base 1. A telescopic rod 3 is movably provided at the output end of the electric push rod 2. A rotating block 8 and a driving block 10 are movably provided on the upper surface of the mechanical dog base 1. When the electric push rod 2 is activated, its output end is retracted. At the same time as the output end is retracted, the telescopic rod 3 is moved. Since the 'L'-shaped rod 7 is 'L'-shaped, when the telescopic rod 3 moves, it will push the storage rod 4 to rotate around the mounting rod 16, thereby unfolding the support rod 6 located above the mechanical dog base 1 to the two sides of the mechanical dog base 1. At this time, the infrared thermal imaging 5 provided inside the support rod 6 is located directly above the electrolytic cells on both sides of the mechanical dog base 1, which can monitor the temperature of the cathode, anode and bottom of the electrolytic cell. The temperature inside the electrolytic cell is monitored by the mechanical dog driving the infrared thermal imaging 5, which does not require manual monitoring, saving time and effort and reducing the labor force of the workers. A belt 9 is sleeved on the outer surface of the rotating block 8 and the driving block 10, and a motor 18 is fixed on the lower surface of the driving block 10.
[0027] The outer surface of the 'L'-shaped rod 7 is fixed with a storage rod 4 and a support rod 6. The support rod 6 has a support groove 15 inside. The inner wall of the support groove 15 is movably provided with a guide rod 13. The two ends of the guide rod 13 are respectively fixed with an infrared thermal imaging 5 and a bevel gear 12. The surface of the infrared thermal imaging 5 is provided with a sensor that can identify the two poles. At this time, the motor 18 starts automatically and drives the drive block 10 to rotate. While the drive block 10 rotates, it drives the rotating block 8 to rotate through the belt 9. The rotation of the rotating block 8 drives the infrared thermal imaging 5 to rotate through the engagement of the bevel gear 12 and the bevel gear block 17, so that the infrared thermal imaging 5 rotates slowly until it can detect the temperature of the two poles located at the corner of the electrolytic cell. The infrared thermal imaging 5 can rotate, so as to comprehensively monitor the temperature inside the electrolytic cell and avoid the problem of incomplete monitoring when the two poles are located at the corner of the electrolytic cell.
[0028] Based on Embodiment 1, in order to reduce the workload of the staff, one end of the telescopic rod 3 is movably connected to the output end of the electric push rod 2, and the other end of the telescopic rod 3 is movably locked inside the storage rod 4. The storage rod 4 has a mounting hole 11 in the middle. The upper surface of the mechanical dog base 1 is fixed with a mounting rod 16. The mounting hole 11 corresponds to and is movably connected with the mounting rod 16. The rotating block 8 is coaxial with the mounting rod 16. The upper surface of the rotating block 8 is fixed with a bevel gear 17. The bevel gear 12 corresponds to and is locked with the bevel gear 17. When the rotating block 8 rotates, it will drive the infrared thermal imaging 5 to rotate through the locking of the bevel gear 12 and the bevel gear 17, so that the infrared thermal imaging 5 rotates slowly until it can detect the temperature of the two electrodes located at the corner of the electrolytic cell.
[0029] The support rod 6 has a groove 14 inside, which connects the inner support groove 15 to the outside of the support rod 6. The bevel gear 12 is movably engaged in the inner wall of the groove 14. The drive block 10 is located on the upper surface of the mechanical dog base 1, and the motor 18 is located on the lower surface of the mechanical dog base 1. The mechanical dog is connected to the lower surface of the mechanical dog base 1. This application uses the mechanical dog to drive the infrared thermal imaging 5 to monitor the internal temperature of the electrolytic cell, eliminating the need for manual monitoring, saving time and effort, and reducing the labor force of the staff. The lower surface of the infrared thermal imaging 5 is higher than the upper surface of the drive block 10. A 'T'-shaped block is fixed on the lower surface of the rotating block 8. A 'T'-shaped groove is opened on the upper surface of the mechanical dog base 1 corresponding to the rotating block 8. The 'T'-shaped block and the 'T'-shaped groove are mutually engaged, so that the rotating block 8 and the mechanical dog base 1 are movably connected, and the rotating block 8 will not detach from the mechanical dog base 1.
[0030] In actual use, the electrolytic cells in the factory are arranged in an array. Then, the mechanical dog is placed between two rows of electrolytic cells and its movement is controlled. When the mechanical dog moves to the middle position of the two sets of electrolytic cells, the electric push rod 2 is activated to drive its output end to retract. At the same time as the output end retracts, it will drive the telescopic rod 3 to move. Since the 'L'-shaped rod 7 is 'L'-shaped, when the telescopic rod 3 moves, it will push the storage rod 4 to rotate around the mounting rod 16, thereby unfolding the support rod 6 located above the mechanical dog base 1 to the two sides of the mechanical dog base 1.
[0031] When the output end of the electric push rod 2 is fully retracted, the angle between the support rod 6 and the side of the mechanical dog base 1 is a right angle. At this time, the infrared thermal imaging 5 installed inside the support rod 6 is located directly above the electrolytic cells on both sides of the mechanical dog base 1, which can monitor the temperature of the cathode, anode and bottom of the electrolytic cell.
[0032] When the two electrodes of the electrolytic cell are located at the corner of the electrolytic cell, the infrared thermal imager 5 located directly above the electrolytic cell cannot effectively monitor its temperature. However, the infrared thermal imager 5 has a sensor on its surface that can identify the two electrodes. At this time, the motor 18 starts automatically and drives the drive block 10 to rotate. As the drive block 10 rotates, it drives the rotating block 8 to rotate through the belt 9. The rotation of the rotating block 8 drives the infrared thermal imager 5 to rotate through the engagement of the bevel gear 12 and the bevel gear block 17, so that the infrared thermal imager 5 rotates slowly until it can detect the temperature of the two electrodes located at the corner of the electrolytic cell.
[0033] When the electric push rod 2 retracts its output end and drives the support rod 6 to unfold, the bevel gear 12 inside the support rod 6 will also get stuck with the bevel gear block 17, causing the infrared thermal imaging 5 to rotate. It is only necessary to adjust the infrared thermal imaging 5 by the motor 18 after the support rod 6 is fully unfolded, so that the shooting angle of the infrared thermal imaging 5 is located directly above the electrolytic cell.
[0034] This application uses a mechanical dog to drive an infrared thermal imaging 5 to monitor the internal temperature of the electrolytic cell, eliminating the need for manual monitoring, saving time and effort, reducing the workload of staff, and the infrared thermal imaging 5 can rotate, thus enabling comprehensive monitoring of the internal temperature of the electrolytic cell, avoiding the problem of incomplete monitoring when the electrodes are located at the corners of the electrolytic cell.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An electrolytic cell temperature inspection system based on the fusion of mechanical dog and infrared thermal imaging, characterized in that: The electrolytic cell temperature monitoring system based on the fusion of mechanical dog and infrared thermal imaging includes: Mechanical dog base (1), an electric push rod (2) is fixed on the upper surface of the mechanical dog base (1), a telescopic rod (3) is movably provided at the output end of the electric push rod (2), a rotating block (8) and a driving block (10) are movably provided on the upper surface of the mechanical dog base (1), a belt (9) is sleeved on the outer surface of the rotating block (8) and the driving block (10), and a motor (18) is fixed on the lower surface of the driving block (10); An L-shaped rod (7) is provided with a storage rod (4) and a support rod (6) fixed on its outer surface. The support rod (6) has a support groove (15) inside. A guide rod (13) is movably provided on the inner wall of the support groove (15). An infrared thermal imaging device (5) and a bevel gear (12) are fixed at both ends of the guide rod (13).
2. The electrolytic cell temperature inspection system based on the fusion of mechanical dog and infrared thermal imaging as described in claim 1, characterized in that: One end of the telescopic rod (3) is movably connected to the output end of the electric push rod (2), and the other end of the telescopic rod (3) is movably locked inside the storage rod (4). An installation hole (11) is provided in the middle of the storage rod (4).
3. The electrolytic cell temperature inspection system based on the fusion of mechanical dog and infrared thermal imaging as described in claim 2, characterized in that: The mechanical dog base (1) has a mounting rod (16) fixed on its upper surface. The mounting hole (11) corresponds to and is movably connected to the mounting rod (16). The rotating block (8) is coaxial with the mounting rod (16). The rotating block (8) has a bevel gear block (17) fixed on its upper surface. The bevel gear (12) corresponds to and is engaged with the bevel gear block (17).
4. The electrolytic cell temperature inspection system based on the fusion of mechanical dog and infrared thermal imaging as described in claim 3, characterized in that: The support rod (6) has a groove (14) inside, which connects the inner groove (15) of the support rod (6) to the outside of the support rod (6). The bevel gear (12) is movably engaged in the inner wall of the groove (14).
5. The electrolytic cell temperature inspection system based on the fusion of mechanical dog and infrared thermal imaging as described in claim 4, characterized in that: The drive block (10) is located on the upper surface of the mechanical dog base (1), the motor (18) is located on the lower surface of the mechanical dog base (1), the mechanical dog is connected to the lower surface of the mechanical dog base (1), and the lower surface of the infrared thermal imaging (5) is higher than the upper surface of the drive block (10).
6. The electrolytic cell temperature inspection system based on the fusion of mechanical dog and infrared thermal imaging as described in claim 5, characterized in that: The lower surface of the rotating block (8) is fixed with a 'T'-shaped block, and the upper surface of the mechanical dog base (1) corresponding to the rotating block (8) is provided with a 'T'-shaped groove, and the 'T'-shaped block and the 'T'-shaped groove are mutually engaged.