Bottle cap airtightness detection device
By synchronizing the positioning component with the rotating disk, and combining the cam track and probe mechanism, the airtightness of multiple bottle caps can be detected simultaneously, which solves the problem of low detection efficiency in the existing technology and improves production efficiency.
Patent Information
- Application Number
- CN202520292181.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-24
AI Technical Summary
Existing technologies have low efficiency in detecting the airtightness of bottle caps, which limits production efficiency.
By using a positioning component that rotates synchronously with the rotating disk, combined with a cam track and a probe mechanism, the probe mechanism can slide vertically on the rotating disk, enabling simultaneous airtightness testing of multiple bottle caps.
It improves the efficiency of bottle cap airtightness testing, enabling simultaneous testing of multiple bottle caps and increasing production efficiency.
Smart Images

Figure CN223827237U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of airtightness testing technology, and in particular to a bottle cap airtightness testing device. Background Technology
[0002] Bottle caps are used to seal bottles. Depending on their function, bottle caps come in different shapes and have different operating methods. Some bottle caps require airtightness testing during production to ensure a proper seal and prevent spoilage of the contents. Currently, factories can automate bottle cap airtightness testing by transporting the caps to the testing position and using testing equipment. However, this method requires the caps to stop on the conveyor belt during testing, and only after the first cap is tested can the next one be transported, resulting in low testing efficiency and impacting overall bottle cap production efficiency. Summary of the Invention
[0003] According to an embodiment of the present invention, a bottle cap airtightness detection device is provided for detecting the airtightness of a bottle cap, comprising: a positioning component, a pressure head component, a detection component, and a cam;
[0004] The positioning component is used to position the bottle cap, and the positioning component rotates synchronously with the detection component;
[0005] The pressure head assembly includes: a rotating disk, a probe mechanism, and a cam bearing;
[0006] The rotating disk rotates synchronously with the positioning component. The probe mechanism is mounted on the rotating disk and can slide vertically on the rotating disk. The probe mechanism is positioned corresponding to the bottle cap on the positioning component. One end of the probe mechanism is connected to a cam bearing. The cam has a guide rail. During the movement of the cam bearing on the guide rail, the probe mechanism slides vertically on the rotating disk. When the probe mechanism moves to the bottom, it covers the bottle cap. The detection component performs airtightness detection on the bottle cap.
[0007] Furthermore, the positioning component includes: a positioning disk and a material holder;
[0008] The positioning plate has multiple material seats arranged in a circular pattern, and each material seat has an air hole. The material seats are used to position the bottle cap.
[0009] Furthermore, the probe mechanism includes: a sealing head, a sliding block, a connecting cylinder, a sealing spring, and a connecting rod;
[0010] The connecting rod is slidably connected to the rotating disk. One end of the connecting rod is connected to a cam bearing, and the other end is connected to a connecting cylinder. The sliding block is slidably disposed inside the connecting cylinder. The sealing spring is disposed inside the connecting cylinder. One end of the sealing spring is connected to the inner wall of the connecting cylinder, and the other end is connected to the sliding block. The portion of the sliding block extending out of the connecting cylinder is connected to a sealing head, which is used to cover the bottle cap.
[0011] Furthermore, an annular groove is provided at the bottom of the sealing head, and a sealing layer is fixed in the groove.
[0012] Furthermore, the detection component includes: a gas distribution plate, a gas supply valve, and a detector;
[0013] The gas distribution plate rotates synchronously with the positioning component and the rotating plate. An annular air chamber is opened in the gas distribution plate. The gas distribution plate has an inlet for connecting to the gas supply unit. The gas supply valve is located on the gas distribution plate and is set with a corresponding sealing head. The inlet end of the gas supply valve is connected to the annular air chamber and the outlet end is connected to the sealing head. The detector is used to detect the change in air pressure in the sealing head.
[0014] Furthermore, the detection component includes: a display panel and an indicator light;
[0015] The indicator panel is set to correspond to the detector, the indicator light is fixed on the lifting plate, the indicator light is connected to the detector, and the indicator light is used to indicate the detection result of the bottle cap.
[0016] Furthermore, the guide track has: a high section, a descending section, a low section, and an ascending section;
[0017] When the cam bearing is in the high section, the probe mechanism is not in contact with the bottle cap. When the cam bearing is in the descending section, the probe mechanism moves vertically downward relative to the rotating disk. When the cam bearing is in the low section, the probe mechanism covers the bottle cap. When the cam bearing is in the ascending section, the probe mechanism moves vertically upward relative to the rotating disk.
[0018] According to an embodiment of the present invention, a bottle cap airtightness testing device is provided. This application ensures that the probe mechanism is always kept above the bottle cap by synchronously rotating the positioning component and the rotating disk. The cam bearing moves on the guide rail, allowing the probe mechanism to move vertically on the rotating disk, so that the probe mechanism can cover the bottle cap. This facilitates the testing component to test the airtightness of the bottle cap through the probe mechanism. Throughout the process, the positioning component, the rotating disk, and the testing component always rotate synchronously, enabling simultaneous airtightness testing of multiple bottle caps and improving the testing efficiency of bottle caps.
[0019] It should be understood that both the foregoing general description and the following detailed description are exemplary and intended to provide further illustration of the claimed technology. Attached Figure Description
[0020] Figure 1 This is a front view of a bottle cap airtightness testing device according to an embodiment of the present invention;
[0021] Figure 2 This is a structural diagram of a bottle cap airtightness testing device according to an embodiment of the present invention;
[0022] Figure 3 This is a side view of a bottle cap airtightness testing device according to an embodiment of the present invention;
[0023] Figure 4 This is a cross-sectional view of a bottle cap airtightness testing device according to an embodiment of the present utility model;
[0024] Figure 5 This is a cross-sectional view of a bottle cap airtightness testing device according to an embodiment of the present utility model.
[0025] The attached diagram is labeled as follows: 1 is the positioning component, 11 is the positioning plate, 12 is the material seat, 2 is the pressure head assembly, 21 is the rotating plate, 22 is the probe mechanism, 23 is the cam bearing, 24 is the sealing head, 25 is the sliding block, 26 is the connecting cylinder, 27 is the sealing spring, 28 is the connecting rod, 29 is the sealing layer, 3 is the detection component, 31 is the air distribution plate, 32 is the air supply valve, 33 is the detector, 34 is the indicator plate, 35 is the indicator light, 4 is the cam, and 41 is the guide rail. Detailed Implementation
[0026] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, further illustrating the present invention.
[0027] First, combine Figures 1-5 This invention describes a bottle cap airtightness testing device according to an embodiment of the present invention, used for testing the airtightness of bottle caps.
[0028] like Figures 1-5 As shown, an embodiment of the present invention provides a bottle cap airtightness detection device, comprising: a positioning component 1, a pressure head component 2, a detection component 3, and a cam 4.
[0029] The positioning component 1 is used to position the bottle cap, and the positioning component 1 rotates synchronously with the detection component 3;
[0030] The pressure head assembly 2 includes: a rotating disk 21, a probe mechanism 22, and a cam bearing 23;
[0031] The rotating disk 21 rotates synchronously with the positioning component 1. The probe mechanism 22 is mounted on the rotating disk 21 and can slide vertically on the rotating disk 21. The probe mechanism 22 is positioned corresponding to the bottle cap on the positioning component 1. One end of the probe mechanism 22 is connected to the cam bearing 23. The cam 4 has a guide rail 41. During the movement of the cam bearing 23 on the guide rail 41, the probe mechanism 22 slides vertically on the rotating disk 21. When the probe mechanism 22 moves to the bottom, it covers the bottle cap. The detection component 3 performs airtightness detection on the bottle cap.
[0032] This application achieves this by synchronously rotating the positioning component 1 and the rotating disk 21, ensuring that the probe mechanism 22 remains above the bottle cap. The cam bearing 23 moves vertically on the rotating disk 21 by moving on the guide rail 41, allowing the probe mechanism 22 to cover the bottle cap. This facilitates the detection component 3 in detecting the airtightness of the bottle cap through the probe mechanism 22. Throughout the process, the positioning component 1, the rotating disk 21, and the detection component 3 maintain synchronous rotation, enabling simultaneous airtightness detection of multiple bottle caps and improving the efficiency of bottle cap detection.
[0033] like Figure 2 and Figure 5 As shown, the positioning component 1 includes: a positioning disk 11 and a material holder 12;
[0034] The positioning disk 11 has multiple material seats 12 arranged in a circular and equal manner. Each material seat 12 has an air hole and is used to position the bottle cap.
[0035] The positioning plate 11 can be driven to rotate by a motor. The material seat 12 has air holes. If the airtightness of the bottle cap is insufficient, gas can escape through the air holes, so that the detection component 3 can detect the airtightness problem of the bottle cap.
[0036] like Figures 3-5 As shown, the probe mechanism 22 includes: a sealing head 24, a sliding block 25, a connecting cylinder 26, a sealing spring 27, and a connecting rod 28;
[0037] The connecting rod 28 is slidably connected to the rotating disk 21. One end of the connecting rod 28 is connected to the cam bearing 23, and the other end is connected to the connecting cylinder 26. The sliding block 25 is slidably disposed inside the connecting cylinder 26. The sealing spring 27 is disposed inside the connecting cylinder 26. One end of the sealing spring 27 is connected to the inner wall of the connecting cylinder 26, and the other end is connected to the sliding block 25. The portion of the sliding block 25 extending out of the connecting cylinder 26 is connected to the sealing head 24, which is used to cover the bottle cap. The bottom of the sealing head 24 has an annular groove, and a sealing layer 29 is fixed in the groove.
[0038] As the cam bearing 23 moves along the guide rail 41, it drives the sealing head 24 to move vertically via the connecting rod 28. The sealing head 24 moves downward and covers the bottle cap. As the connecting rod 28 continues to move downward, the sliding block 25 slides inside the connecting cylinder 26, compressing the sealing spring 27. The elastic force of the sealing spring 27 presses the sealing head 24 onto the bottle cap. The sealing layer 29 forms a sealed air inside the sealing head 24, which facilitates the detection component 3 to detect the airtightness of the bottle cap through the sealing head 24.
[0039] like Figures 3-5 As shown, the detection component 3 includes: a gas distribution plate 31, a gas supply valve 32, and a detector 33;
[0040] The gas distribution plate 31 rotates synchronously with the positioning component 1 and the rotating plate 21. An annular air chamber is provided inside the gas distribution plate 31. The gas distribution plate 31 has an inlet for connecting to the gas supply unit. The gas supply valve 32 is provided on the gas distribution plate 31 and is set corresponding to the sealing head 24. The inlet end of the gas supply valve 32 is connected to the annular air chamber and the outlet end is connected to the sealing head 24. The detector 33 is used to detect the change in air pressure inside the sealing head 24.
[0041] The gas supply unit introduces gas into the gas distribution plate 31 through the inlet. After the sealing head 24 seals the bottle cap, the gas is introduced into the sealing head 24 through the gas supply valve 32. When the detector 33 detects that the gas pressure in the sealing head 24 reaches the set value, the valve 32 is closed. If the gas pressure in the sealing head 24 does not decrease after a period of time, the bottle cap has good airtightness.
[0042] like Figures 3-5 As shown, the detection component 3 includes: a prompt panel 34 and a prompt light 35;
[0043] The indicator plate 34 is set corresponding to the detector 33, the indicator light 35 is fixed on the lifting plate, the indicator light 35 is connected to the detector 33, and the indicator light 35 is used to indicate the detection result of the bottle cap.
[0044] After the detector 33 has completed the airtightness test of the bottle cap, the detector 33 will control the indicator light 35 to light up according to the test results. The indicator light is red and green, with a green light for good airtightness and a red light for poor airtightness, so that workers can intuitively understand the airtightness status of the bottle cap.
[0045] like Figures 1-5 As shown, the guide track 41 has: a high section, a descending section, a low section, and an ascending section;
[0046] When the cam bearing 23 is in the high section, the probe mechanism 22 is not in contact with the bottle cap. When the cam bearing 23 is in the descending section, the probe mechanism 22 moves vertically downward relative to the rotating disk 21. When the cam bearing 23 is in the low section, the probe mechanism 22 covers the bottle cap. When the cam bearing 23 is in the ascending section, the probe mechanism 22 moves vertically upward relative to the rotating disk 21.
[0047] Above, refer to Figures 1-5 This invention describes a bottle cap airtightness testing device according to an embodiment of the present invention. The device achieves this by synchronously rotating the positioning component 1 and the rotating disk 21, ensuring that the probe mechanism 22 remains always above the bottle cap. The cam bearing 23 moves vertically on the rotating disk 21 via the guide rail 41, allowing the probe mechanism 22 to cover the bottle cap. This facilitates the testing component 3 in detecting the airtightness of the bottle cap through the probe mechanism 22. Throughout the process, the positioning component 1, the rotating disk 21, and the testing component 3 maintain synchronous rotation, enabling simultaneous airtightness testing of multiple bottle caps and improving the efficiency of bottle cap testing.
[0048] It should be noted that, in this specification, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes said element.
[0049] Although the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as a limitation of the present invention. Various modifications and substitutions to the present invention will be apparent to those skilled in the art after reading the above content. Therefore, the scope of protection of the present invention should be defined by the appended claims.
Claims
1. A bottle cap airtightness testing device, used for testing the airtightness of bottle caps, characterized in that, include: Positioning components, pressure head components, detection components, and cams; The positioning component is used to position the bottle cap, and the positioning component rotates synchronously with the detection component; The pressure head assembly includes: a rotating disk, a probe mechanism, and a cam bearing; The rotating disk rotates synchronously with the positioning component. The probe mechanism is mounted on the rotating disk and can slide vertically on the rotating disk. The probe mechanism is positioned corresponding to the bottle cap on the positioning component. One end of the probe mechanism is connected to a cam bearing. The cam has a guide rail. During the movement of the cam bearing on the guide rail, the probe mechanism slides vertically on the rotating disk. When the probe mechanism moves to the bottom, it covers the bottle cap. The detection component performs airtightness detection on the bottle cap.
2. The bottle cap airtightness testing device as described in claim 1, characterized in that, The positioning component includes: a positioning disk and a material holder; The positioning plate has multiple material seats arranged in a circular pattern, and each material seat has an air hole. The material seats are used to position the bottle cap.
3. The bottle cap airtightness testing device as described in claim 1, characterized in that, The probe mechanism includes: a sealing head, a sliding block, a connecting cylinder, a sealing spring, and a connecting rod; The connecting rod is slidably connected to the rotating disk. One end of the connecting rod is connected to a cam bearing, and the other end is connected to a connecting cylinder. The sliding block is slidably disposed inside the connecting cylinder. The sealing spring is disposed inside the connecting cylinder. One end of the sealing spring is connected to the inner wall of the connecting cylinder, and the other end is connected to the sliding block. The portion of the sliding block extending out of the connecting cylinder is connected to a sealing head, which is used to cover the bottle cap.
4. The bottle cap airtightness testing device as described in claim 3, characterized in that, The bottom of the sealing head has an annular groove, and a sealing layer is fixed in the groove.
5. The bottle cap airtightness testing device as described in claim 3, characterized in that, The detection components include: a gas distribution plate, a gas supply valve, and a detector; The gas distribution plate rotates synchronously with the positioning component and the rotating plate. An annular air chamber is opened in the gas distribution plate. The gas distribution plate has an inlet for connecting to the gas supply unit. The gas supply valve is located on the gas distribution plate and is set with a corresponding sealing head. The inlet end of the gas supply valve is connected to the annular air chamber and the outlet end is connected to the sealing head. The detector is used to detect the change in air pressure in the sealing head.
6. The bottle cap airtightness testing device as described in claim 5, characterized in that, The detection components include: a display panel and an indicator light; The indicator panel is set to correspond to the detector, the indicator light is fixed on the lifting plate, the indicator light is connected to the detector, and the indicator light is used to indicate the detection result of the bottle cap.
7. The bottle cap airtightness testing device as described in claim 1, characterized in that, The guide track has: a high section, a descending section, a low section, and an ascending section; When the cam bearing is in the high section, the probe mechanism is not in contact with the bottle cap. When the cam bearing is in the descending section, the probe mechanism moves vertically downward relative to the rotating disk. When the cam bearing is in the low section, the probe mechanism covers the bottle cap. When the cam bearing is in the ascending section, the probe mechanism moves vertically upward relative to the rotating disk.