Full-automatic rock and concrete test piece forming machine

Abstract

The utility model relates to a full-automatic rock and concrete test piece forming machine, which belongs to the technical field of rock and concrete test piece forming, and comprises a forming machine, a processing table is fixedly connected in the lower side of the forming machine, a clamping device is arranged in the forming machine, and a cutting device is arranged in the forming machine; the clamping device comprises five clamping devices fixedly installed on the inner bottom wall of the forming machine and clamping plates fixedly connected to the output ends of the clamping devices. The cutting device comprises a first driving motor fixedly installed on the upper side of the inner top wall of the forming machine and a first threaded rod fixedly connected to the output end of the first driving motor. According to the full-automatic rock and concrete test piece forming machine, when the surface of a rock is cut through the cutting device, the angle between the automatic cutting machine and the rock after the irregular rock is clamped can be adjusted according to angle data fed back by the automatic horizontal laser instrument, so that the cutting is more accurate.

Description

Technical Field

[0001] This utility model relates to the field of rock and concrete specimen molding technology, specifically a fully automatic rock and concrete specimen molding machine. Background Technology

[0002] Rock concrete components typically refer to a type of building material made by using rocks, minerals, gravel, etc. as aggregates, combined with cement, lime, and other binding materials, and adding appropriate water and admixtures, through processes such as mixing, pouring, vibration, and curing.

[0003] Traditional cutting machines mainly use motors to drive belts to transmit power and use current to control the cutting speed. However, the cutting speed is relatively slow, and the dimensional accuracy and control of rock or concrete specimens are not precise enough, resulting in slow cutting speed and insufficient accuracy. Therefore, a fully automatic rock and concrete specimen molding machine is proposed to solve the problems mentioned above. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a fully automatic rock and concrete specimen molding machine, which has advantages such as stable clamping, high cutting efficiency, and dust reduction. It solves the problems of slow cutting speed and insufficient precision caused by motor-driven belt power transmission and current-controlled cutting speed, as well as insufficient dimensional accuracy and control of rock or concrete specimens.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic rock and concrete specimen molding machine, including a molding machine, a processing table fixedly connected to the lower side of the molding machine, a clamping device inside the molding machine, and a cutting device inside the molding machine;

[0006] The clamping device includes five clamps fixedly installed on the bottom wall of the molding machine and a clamping plate fixedly connected to the output end of the clamps;

[0007] The cutting device includes a first drive motor fixedly installed on the upper side of the inner top wall of the forming machine, a first threaded rod fixedly connected to the output end of the first drive motor, a first moving block threadedly connected to the output end of the first threaded rod, an internal limiting rod slidably sleeved on the upper side of the first moving block, a connecting frame fixedly connected to the lower side of the first moving block, a second drive motor fixedly installed on the front end face of the connecting frame, a second threaded rod fixedly connected to the output end of the second drive motor, a second moving block threadedly connected to the outer side of the second threaded rod, an electric telescopic rod fixedly installed on the lower side of the second moving block, an automatic cutting machine fixedly installed on the output end of the electric telescopic rod, and an automatic horizontal laser fixedly installed on the left side of the automatic cutting machine.

[0008] Further, the molding machine is externally provided with a cleaning device, which comprises an annular drainage ring fixedly connected to the inner wall of the molding machine, a water pump communicated to the left side of the molding machine, a water tank fixedly connected to the lower side of the water pump, and a collecting barrel fixedly connected to the bottom wall inside the molding machine.

[0009] Further, the front end surface of the molding machine is hingedly connected with two box doors, and a PLC controller is inlaidly installed on the left side of one of the box doors.

[0010] Further, a groove matched with the clamping plate is formed in the inside of the processing table, and a filter plate is inlaid in the inside of the processing table.

[0011] Further, the five clamps are equidistantly arranged outside the processing table, and a limiting hole matched with the second moving block is formed in the inside of the upper side of the connecting frame.

[0012] Further, an endpoint protector is fixedly installed in the inside of the automatic cutting machine, and the left side of the first threaded rod is sleeved on the upper side of the inner wall of the molding machine.

[0013] Further, the electric telescopic rod is vertically fixedly connected to the lower side surface of the second moving block.

[0014] Further, the water suction end of the water pump penetrates through the water tank and extends to the inside, and the water discharge end of the water pump penetrates through the molding machine and is communicated with the left side of the annular drainage ring.

[0015] Compared with the prior art, the full-automatic rock and concrete test piece molding machine has the following beneficial effects:

[0016] 1. The full-automatic rock and concrete test piece molding machine can adjust the angle between the automatic cutting machine and the rock after clamping the irregular rock according to the angle data fed back by the automatic horizontal laser instrument, so that the cutting is more accurate.

[0017] 2. The full-automatic rock and concrete test piece molding machine can firmly clamp the irregular rock by the clamping device on the upper side of the processing table, solves the problems that the motor drives the belt transmission power, the current controls the cutting speed, the cutting speed is slow, the size accuracy and the control of the rock or concrete test piece are not accurate, and the cutting speed is slow and the accuracy is not enough. BRIEF DESCRIPTION OF DRAWINGS

[0018] Fig. 1 It is a structural section view of the utility model;

[0019] Fig. 2 It is a structural schematic view of the utility model;

[0020] Fig. 3 It is a structural section view of the cutting device of the utility model;

[0021] Fig. 4 It is the structure of the processing table of the utility model for the top view;

[0022] Fig. 5 It is the structure of the connecting frame of the utility model for the perspective view.

[0023] In the figure: 1 forming machine, 2 processing table, 3 holder, 4 clamping plate, 5 collection barrel, 6 water tank, 7 water pump, 8 annular drainage ring, 9 cutting device, 10 box door, 11 PLC controller, 12 first drive motor, 13 first threaded rod, 14 first moving block, 15 limit rod, 16 connecting frame, 17 second drive motor, 18 second moving block, 19 electric telescopic rod, 20 automatic cutting machine, 21 automatic horizontal laser instrument, 22 filter plate, 23 second threaded rod. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0025] Embodiment one:

[0026] Please refer to Figs. 1 to 5 A full-automatic rock and concrete test piece forming machine in the embodiment comprises a forming machine 1, a processing table 2 fixedly connected inside the lower side of the forming machine 1, a clamping device arranged inside the forming machine 1, and a cutting device 9 arranged inside the forming machine 1. The clamping device comprises five holders 3 fixedly installed on the inner bottom wall of the forming machine 1 and a clamping plate 4 fixedly connected to the output end of the holder 3. The cutting device 9 comprises a first drive motor 12 fixedly installed on the upper side of the inner top wall of the forming machine 1, a first threaded rod 13 fixedly connected to the output end of the first drive motor 12, a first moving block 14 threadedly connected to the output end of the first threaded rod 13, an internal limit rod 15 slidingly sleeved on the upper side of the first moving block 14, a connecting frame 16 fixedly connected to the lower side of the first moving block 14, a second drive motor 17 fixedly installed on the front end face of the connecting frame 16, a second threaded rod 23 fixedly connected to the output end of the second drive motor 17, a second moving block 18 threadedly connected to the outer side of the second threaded rod 23, an electric telescopic rod 19 fixedly installed on the lower side of the second moving block 18, an automatic cutting machine 20 fixedly installed on the output end of the electric telescopic rod 19, and an automatic horizontal laser instrument 21 fixedly installed on the left side of the automatic cutting machine 20.

[0027] The front end surface of the forming machine 1 is hinged with two box doors 10, the PLC controller 11 is inlaidly installed on the left side of one of the box doors 10, a recess matched with the clamping plate 4 is formed in the inside of the processing table 2, a filter plate 22 is inlaid in the inside of the processing table 2, the five clamping devices 3 are equidistantly arranged on the outside of the processing table 2, a limiting hole matched with the second moving block 18 is formed in the inside of the upper side of the connecting frame 16, the endpoint protector is fixedly installed in the inside of the automatic cutting machine 20, the left side of the first threaded rod 13 is sleeved on the upper side of the inner wall of the forming machine 1, and the electric telescopic rod 19 is vertically fixedly connected to the lower side surface of the second moving block 18.

[0028] Example two:

[0029] Please refer to Figs. 1 to 2 On the basis of example one, the cleaning device is arranged on the outside of the forming machine 1, the cleaning device comprises the annular drainage ring 8 fixedly connected to the inner wall of the forming machine 1, the water pump 7 communicated with the left side of the forming machine 1, the water tank 6 fixedly connected to the lower side of the water pump 7 and the collecting barrel 5 fixedly connected to the inner bottom wall of the forming machine 1, the water suction end of the water pump 7 penetrates through the water tank 6 and extends to the inside, and the water discharge end of the water pump 7 penetrates through the forming machine 1 and is in communication with the left side of the annular drainage ring 8.

[0030] By adopting the above technical scheme, the water in the water tank 6 is absorbed by the water pump 7 to cool the surface of the automatic cutting machine 20, can be mixed with the dust generated by cutting the rock to achieve the dust reduction effect, and the dust and debris can fall into the collecting barrel 5 through the filter plate 22 for collection and treatment.

[0031] The working principle of the above example is as follows:

[0032] The rock is placed on the processing table 2, the clamping device 3 is started to push the clamping plate 4 to move to one side of the processing table 2 to clamp the surface of the rock, different shaped rocks can be clamped to make the clamping firm, the automatic cutting machine 20 is started to be in standby state, the first drive motor 12 drives the first threaded rod 13 to move the first moving block 14 to move the automatic cutting machine 20 on the upper side of the rock in a straight line, during the movement, the automatic horizontal laser instrument 21 can analyze the angle between the automatic cutting machine 20 and the rock in real time and analyze and control, then the second drive motor 17 is started through the PLC controller 11 to drive the second threaded rod 23 to drive the second moving block 18 to move the automatic cutting machine 20 on the upper side of the rock, realize the multidirectional movement of the automatic cutting machine 20, cooperate with the electric telescopic rod 19 to change the height of the automatic cutting machine 20 to better cut different regular rocks, the endpoint protector in the inside of the automatic cutting machine 20 can protect the automatic cutting machine 20 through the current after the automatic cutting machine 20 completes the task, so that it is reset faster for the next forming operation, thereby improving the accuracy.

[0033] The mounting mode, the connecting mode or the setting mode disclosed in the embodiment are all common mechanical connecting modes, and can be implemented as long as the beneficial effects can be achieved, in addition, the electrical components appearing in the embodiment are all electrically connected with the master controller and the power supply, the master controller can be a conventional known device such as a computer which plays a control role, the control of the electrical components can be realized by simple programming by the person skilled in the art, and the existing disclosed power connection technology also belongs to the common knowledge in the art, so the specific structural composition and working principle of the embodiment will not be described too much.

[0034] It should be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without limitation, an element preceded by "comprises... a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0035] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic rock and concrete specimen molding machine, characterized in that: The machine includes a molding machine (1), a processing table (2) is fixedly connected to the lower side of the molding machine (1), a clamping device is provided inside the molding machine (1), and a cutting device (9) is provided inside the molding machine (1). The clamping device includes five clamps (3) fixedly installed on the inner bottom wall of the molding machine (1) and a clamping plate (4) fixedly connected to the output end of the clamps (3). The cutting device (9) includes a first drive motor (12) fixedly installed on the upper side of the inner top wall of the forming machine (1), a first threaded rod (13) fixedly connected to the output end of the first drive motor (12), a first moving block (14) threadedly connected to the output end of the first threaded rod (13), an internal limiting rod (15) slidably sleeved on the upper side of the first moving block (14), a connecting frame (16) fixedly connected to the lower side of the first moving block (14), a second drive motor (17) fixedly installed on the front end face of the connecting frame (16), a second threaded rod (23) fixedly connected to the output end of the second drive motor (17), a second moving block (18) threadedly connected to the outer side of the second threaded rod (23), an electric telescopic rod (19) fixedly installed on the lower side of the second moving block (18), an automatic cutting machine (20) fixedly installed on the output end of the electric telescopic rod (19), and an automatic horizontal laser (21) fixedly installed on the left side of the automatic cutting machine (20).

2. The fully automatic rock and concrete specimen molding machine according to claim 1, characterized in that: A cleaning device is provided on the outside of the molding machine (1). The cleaning device includes an annular drainage ring (8) fixedly connected to the inner wall of the molding machine (1), a water pump (7) connected to the left side of the molding machine (1), a water tank (6) fixedly connected to the lower side of the water pump (7), and a collection bucket (5) fixedly connected to the bottom wall of the molding machine (1).

3. The fully automatic rock and concrete specimen molding machine according to claim 1, characterized in that: The molding machine (1) has two hinged doors (10) on its front end and a PLC controller (11) embedded on the left side of one of the doors (10).

4. The fully automatic rock and concrete specimen molding machine according to claim 1, characterized in that: The processing table (2) has a groove inside that matches the clamping plate (4), and a filter plate (22) is embedded inside the processing table (2).

5. The fully automatic rock and concrete specimen molding machine according to claim 1, characterized in that: The five clamps (3) are arranged at equal intervals on the outside of the processing table (2), and the upper side of the connecting frame (16) has a limiting hole that matches the second moving block (18).

6. The fully automatic rock and concrete specimen molding machine according to claim 1, characterized in that: The automatic cutting machine (20) is equipped with an end protector, and the left side of the first threaded rod (13) is sleeved on the upper side of the inner wall of the forming machine (1).

7. The fully automatic rock and concrete specimen molding machine according to claim 1, characterized in that: The electric telescopic rod (19) is vertically fixed to the lower surface of the second moving block (18).

8. The fully automatic rock and concrete specimen molding machine according to claim 2, characterized in that: The water pump (7) has its suction end penetrating through the water tank (6) and extending into the interior, and its discharge end penetrating through the molding machine (1) and communicating with the left side of the annular drainage ring (8).

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