X-ray-based concentrate product detection device

Abstract

The utility model relates to the technical field of concentrate detection, and discloses an X-ray-based concentrate product detection device which comprises a detection table, the outer wall of the detection table is rotatably connected with a closed transparent door, a transmission assembly is arranged in the detection table, an X-ray device is arranged in the detection table, a fixing assembly is fixedly connected in the detection table, and the X-ray device is arranged in the X-ray device. The transmission assembly comprises a transmission belt, the outer wall of the transmission belt is arranged in the detection table, a limiting groove is formed in the detection table, the outer wall of the transmission belt is fixedly connected with a fixing block, and the top of the fixing block is fixedly connected with a sliding block. According to the ore concentrate pushing device, the fixed block and the sliding block are driven by the transmission belt and matched with the connecting plate, so that the pushing plate can be conveniently and rapidly moved, ore concentrate can be conveniently and accurately pushed and conveniently placed and taken out, the problem that workers need to deeply take out the ore concentrate when the ore concentrate is placed or taken out in the prior art is solved, and convenience is improved.

Description

Technical Field

[0001] This utility model relates to the field of concentrate testing technology, and in particular to an X-ray-based concentrate product testing device. Background Technology

[0002] In the mining industry, the quality inspection of concentrate products is crucial. X-ray-based concentrate testing devices have emerged to address this need. These devices utilize the principle that X-rays attenuate differently depending on the material as they penetrate the concentrate, allowing for the analysis and detection of the concentrate's internal structure and composition. With the continuous expansion of mining production and increasingly stringent requirements for concentrate quality, higher demands are placed on the automation level, ease of operation, and ease of maintenance of testing devices. Traditional testing devices have many shortcomings in terms of concentrate placement and removal, as well as X-ray equipment maintenance, making it difficult to meet the needs of modern high-efficiency production and precise testing. Therefore, the development of a more advanced X-ray-based concentrate testing device is urgently needed.

[0003] In previous similar testing devices, relatively simple mechanical structures were typically used for concentrate transport and equipment maintenance. For example, concentrate transport relied solely on manual placement of the concentrate in the testing area, or simple conveyor tracks with motors driving chains to move the concentrate trays. This method lacked precise positioning and automated control, easily leading to concentrate shifting or falling during transport. Furthermore, X-ray equipment maintenance often involved numerous bolts for fastening. Disassembly required significant time from maintenance personnel to remove each bolt individually, and careful repositioning was necessary during reassembly. This process was not only tedious and error-prone but also demanded high technical skills from maintenance personnel, and prolonged equipment downtime impacted production efficiency.

[0004] Existing technologies present significant inconveniences in the placement and removal of concentrates. Due to the lack of efficient automated pushing structures, operators often need to penetrate deep into the testing device. This not only increases the workload of workers but also poses a risk to their health and safety in the radiation-prone environment. Furthermore, manual operation cannot guarantee consistent concentrate placement each time, which can affect subsequent X-ray inspection results, leading to data deviations and inaccuracies. This hinders precise quality control of the concentrate and fails to meet the demands of large-scale, high-efficiency concentrate testing. Therefore, this paper proposes an X-ray-based concentrate product testing device to address these issues. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an X-ray-based concentrate product testing device, which aims to improve the problem in the prior art that workers need to reach into the device to place the concentrate.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An X-ray-based concentrate product testing device includes a testing table, a closed transparent door rotatably connected to the outer wall of the testing table, a transmission assembly inside the testing table, an X-ray machine inside the testing table, and a fixing assembly fixedly connected inside the testing table.

[0008] The transmission assembly includes a transmission belt, the outer wall of which is disposed inside the detection table, a limiting groove is provided inside the detection table, a fixing block is fixedly connected to the outer wall of the transmission belt, a slider is fixedly connected to the top of the fixing block, the outer wall of the slider is slidably connected to the inside of the limiting groove, a connecting plate is fixedly connected to the top of the slider, and a push plate is provided on the outer wall of the connecting plate.

[0009] As a further description of the above technical solution:

[0010] The fixing component includes a fixing frame, the top of which is fixedly connected to the inside of the detection table;

[0011] As a further description of the above technical solution:

[0012] A fixed column is fixedly connected to the inner wall of the testing platform, and a gear is rotatably connected to the outer wall of the fixed column;

[0013] As a further description of the above technical solution:

[0014] An electric push rod is fixedly connected to the inner wall of the testing platform, and a connecting frame is fixedly connected to the output end of the electric push rod.

[0015] As a further description of the above technical solution:

[0016] A movable plate is fixedly connected to the top of the connecting frame, and the movable plate is slidably connected to the outer wall of the slide rail.

[0017] As a further description of the above technical solution:

[0018] A rack is fixedly connected to the outer wall of the movable plate, and the rack meshes with the gear;

[0019] As a further description of the above technical solution:

[0020] A connecting block is fixedly connected to the top of the movable plate, and a clamp is fixedly connected to the top of the connecting block. The outer walls of the clamp are arranged on both sides of the X-ray machine.

[0021] This utility model has the following beneficial effects:

[0022] In this invention, the pusher plate moves by activating the transmission belt. When the transmission belt is activated, it drives the fixed block and the slider, and works in conjunction with the connecting plate to move the pusher plate easily. This allows for the convenient and accurate pushing of the concentrate, facilitating its placement and removal. This solves the problem that existing methods require workers to go deep into the concentrate to place or remove it, thus improving convenience.

[0023] In this invention, the clamp moves by activating an electric push rod. When the electric push rod is activated, it drives the rack and gears and works in conjunction with the moving plate to move the clamp easily, thus facilitating the assembly and disassembly of the X-ray machine and making it easier to maintain. This solves the problem of not being able to easily assemble and disassemble the X-ray machine and improves the speed of operation. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of an X-ray-based concentrate product testing device proposed in this utility model;

[0025] Figure 2 This is a schematic diagram of the transmission belt structure of an X-ray-based concentrate product testing device proposed in this utility model;

[0026] Figure 3 This is a schematic diagram of the internal structure of the detection table of an X-ray-based concentrate product detection device proposed in this utility model;

[0027] Figure 4 This is a schematic diagram of the top of the fixing frame of an X-ray-based concentrate product testing device proposed in this utility model.

[0028] Legend:

[0029] 1. Inspection table; 2. Enclosed transparent door; 3. X-ray machine; 4. Push plate; 5. Connecting plate; 6. Limiting groove; 7. Sliding block; 8. Transmission belt; 9. Fixing block; 10. Fixing frame; 11. Electric push rod; 12. Clamp; 13. Slide rail; 14. Moving plate; 15. Rack; 16. Connecting block; 17. Connecting frame; 18. Gear; 19. Fixing column. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 and Figure 2 This utility model provides an embodiment of an X-ray-based concentrate product testing device, comprising a testing table 1. The testing table 1, serving as the basic structure of the entire device, is cast from a robust heavy metal alloy material with excellent radiation protection properties. A closed transparent door 2 is rotatably connected to the outer wall of the testing table 1. The closed transparent door 2 is made of special lead glass, which effectively blocks X-ray leakage while allowing operators to clearly observe the interior of the testing table 1. Its frame is made of aluminum alloy, which is lightweight and corrosion-resistant, and is tightly fitted to the testing table 1 using precise sealing strips to ensure a good airtight space when closed. A transmission assembly is installed inside the testing table 1, as is an X-ray machine 3. A fixing assembly is also fixedly connected inside the testing table 1.

[0032] The transmission assembly includes a transmission belt 8, which, as a key component, is made of high-strength rubber, possessing excellent wear resistance and tensile strength. Multiple layers of high-strength polyester fiber cords are embedded within it to enhance its load-bearing capacity. The outer wall of the transmission belt 8 is located inside the inspection table 1, which has a limiting groove 6. A fixing block 9 is fixedly connected to the outer wall of the transmission belt 8. The fixing block 9 is made of stainless steel, offering good rust resistance and high strength. A slider 7 is fixedly connected to the top of the fixing block 9, and its outer wall is slidably connected inside the limiting groove 6. A connecting plate 5 is fixedly connected to the top of the slider 7, and a push plate 4 is provided on the outer wall of the connecting plate 5. The push plate 4 is made of wear-resistant engineering plastic with a specially treated surface, exhibiting a low coefficient of friction to reduce resistance when pushing the concentrate, while also possessing sufficient strength to prevent damage from frequent pushing actions. This ensures that the entire transmission assembly can efficiently and stably transport the concentrate within the inspection table 1, laying the foundation for the smooth operation of subsequent X-ray inspection.

[0033] Specifically, when conducting tests on the concentrate, the concentrate is first placed on top of the testing platform 1. Next, the closed transparent door 2 is opened, and the conveyor belt 8 is started. Once the conveyor belt 8 is running, it drives the connected fixed block 9 to move. The displacement of the fixed block 9 causes the slider 7 to slide stably within the limiting groove 6. The sliding of the slider 7 then causes the top connecting plate 5 to move accordingly. Through this series of linkages, the pusher plate 4 is successfully driven and precisely pushes the concentrate into the internal area of ​​the testing platform 1. Subsequently, the closed transparent door 2 is closed, and the X-ray machine 3 is started, allowing for a comprehensive X-ray inspection of the concentrate. After the inspection process is complete, the internal conveyor belt 8 is restarted, which moves the internal pusher plate 4, smoothly pushing out the inspected concentrate for subsequent collection and processing. The entire inspection process is automated, effectively preventing personnel from entering the equipment, ensuring both the efficiency and accuracy of the inspection, as well as the safety and health of personnel.

[0034] Reference Figure 1 , Figure 3 and Figure 4 The fixing components include a fixing frame 10, which serves as the basic support structure. Made of high-strength aluminum alloy, the fixing frame 10 is lightweight yet possesses excellent pressure and deformation resistance. Its top is securely fixed to the inside of the testing table 1 using a professional welding process. A fixing column 19 is fixedly connected to the inner wall of the testing table 1. The fixing column 19 is made of specially heat-treated alloy steel, possessing excellent wear resistance and rigidity. A gear 18 is rotatably connected to the outer wall of the fixing column 19. An electric push rod 11 is fixedly connected to the inner wall of the testing table 1. A connecting frame 17 is fixedly connected to the output end of the electric push rod 11. A movable plate 14 is fixedly connected to the top of the connecting frame 17. The movable plate 14 is slidably connected to the outer wall of the slide rail 13. A rack 15 is fixedly connected to the outer wall of the movable plate 14. Strip 15 meshes with gear 18. A connecting block 16 is fixedly connected to the top of the moving plate 14. A clamp 12 is fixedly connected to the top of the connecting block 16. The clamp 12 is made of special alloy steel and has undergone surface hardening treatment. Its outer wall is designed with an arc-shaped groove and clamping structure that matches the outline of the X-ray machine 3. It is set on both sides of the X-ray machine 3. When the electric push rod 11 is started, through a series of mechanical transmissions, the clamp 12 can stably grasp and release the X-ray machine 3, so as to facilitate convenient disassembly and assembly of the X-ray machine 3 and ensure the normal maintenance and operation of the detection device. The outer wall of the clamp 12 is set on both sides of the X-ray machine 3.

[0035] Specifically, when the X-ray machine 3 needs maintenance due to prolonged use, its convenient disassembly and assembly process comes into play. At this time, the electric push rod 11 is activated, and it begins to work, pushing the connecting frame 17. Under pressure, the connecting frame 17 drives the moving plate 14 to slide smoothly along the outer wall of the slide rail 13. The sliding of the moving plate 14 causes the rack 15 to move accordingly. Since the rack 15 and gear 18 mesh with each other, when one rack 15 moves, the other rack 15, meshed with it, moves in the opposite direction through the transmission action of the gear 18. In this way, the moving plate 14, connected to the two racks 15 respectively, moves relatively centrally, thereby causing the clamp 12 mounted on the moving plate 14 to move closer together. Through this ingenious mechanical structure design, the X-ray machine 3 can be easily grasped and released, achieving rapid disassembly and assembly, greatly facilitating the maintenance work of technicians on the X-ray machine 3, effectively shortening equipment maintenance time, and improving the efficiency and stability of the overall inspection work.

[0036] Working principle: When testing the concentrate, the concentrate is placed on top of the testing table 1. Then, the closed transparent door 2 is opened, and the transmission belt 8 is started. The transmission belt 8 drives the fixed block 9 to move, and then the fixed block 9 drives the slider 7 to slide inside the limiting groove 6. Then, the slider 7 drives the top connecting plate 5 to move, thereby driving the push plate 4 to move and push the concentrate into the testing table 1. After that, the closed transparent door 2 is closed, and the X-ray machine 3 is started to test the concentrate. After the test is completed, the internal transmission belt 8 is started to drive the internal push plate 4 to move and push the concentrate out for collection. The device can complete the inspection without requiring personnel to enter the interior. When the usage time is too long, the electric push rod 11 can be activated, which will drive the connecting frame 17 to move. Then, the connecting frame 17 will drive the moving plate 14 to slide on the outer wall of the slide rail 13. The moving plate 14 will then drive the rack 15 to move. Then, through the meshing with the gear 18, it will drive another meshing rack 15 to move, which will drive another moving plate 14 to move. This will make the two moving plates 14 move in the center, thereby driving the clamp 12 to move in the center, so that the X-ray machine 3 can be easily disassembled and assembled, and maintenance can be conveniently performed.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An X-ray-based concentrate product testing device, comprising a testing station (1), characterized in that: The outer wall of the testing station (1) is rotatably connected to a closed transparent door (2), the testing station (1) is equipped with a transmission assembly, the testing station (1) is equipped with an X-ray machine (3), and the testing station (1) is fixedly connected with a fixing assembly. The transmission assembly includes a transmission belt (8), the outer wall of which is disposed inside the testing table (1), a limiting groove (6) is provided inside the testing table (1), a fixing block (9) is fixedly connected to the outer wall of the transmission belt (8), a slider (7) is fixedly connected to the top of the fixing block (9), the outer wall of the slider (7) is slidably connected inside the limiting groove (6), a connecting plate (5) is fixedly connected to the top of the slider (7), and a push plate (4) is provided on the outer wall of the connecting plate (5).

2. The X-ray-based concentrate product testing device according to claim 1, characterized in that: The fixing component includes a fixing frame (10), the top of which is fixedly connected to the inside of the testing station (1).

3. The X-ray-based concentrate product detection device according to claim 2, characterized in that: The inner wall of the testing platform (1) is fixedly connected to a fixed column (19), and the outer wall of the fixed column (19) is rotatably connected to a gear (18).

4. The X-ray-based concentrate product detection device according to claim 3, characterized in that: An electric push rod (11) is fixedly connected to the inner wall of the testing platform (1), and a connecting frame (17) is fixedly connected to the output end of the electric push rod (11).

5. The X-ray-based concentrate product testing device according to claim 4, characterized in that: The top of the connecting frame (17) is fixedly connected to a movable plate (14), and the movable plate (14) is slidably connected to the outer wall of the slide rail (13).

6. The X-ray-based concentrate product detection device according to claim 5, characterized in that: A rack (15) is fixedly connected to the outer wall of the movable plate (14), and the rack (15) meshes with the gear (18).

7. The X-ray-based concentrate product testing device according to claim 6, characterized in that: The top of the movable plate (14) is fixedly connected to a connecting block (16), and the top of the connecting block (16) is fixedly connected to a clamp (12). The outer wall of the clamp (12) is arranged on both sides of the X-ray machine (3).

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