Double-station detection equipment for steel pipe production

Abstract

The utility model discloses double-station detection equipment for steel pipe production, which comprises a detection table I, an electric material plate, an annunciator, a detection frame, a detection head, a detection table II, a base, a servo motor, a supporting rod, a connecting piece, a cross beam, a clamping plate and a detector, and has the beneficial effects that the double-station detection equipment is novel in structure and low in manufacturing cost, and the detection efficiency is improved in the steel pipe production process; in other words, in the steel pipe detection procedure, the steel pipe can be efficiently detected, the detection accuracy can be ensured through the arrangement of the double stations, the phenomenon of defective products caused by detection errors is eradicated, the detection process is high in automation degree, manual visual detection is not needed, visual fatigue caused by long-time visual detection is avoided, and the detection efficiency is improved. Therefore, the problem of detection errors is solved, and the efficiency and the quality are greatly improved.

Description

Technical Field

[0001] This utility model relates to the technical field of steel pipe production and processing, specifically a dual-station testing device for steel pipe production. Background Technology

[0002] Steel pipes are hollow steel products whose length is much greater than their diameter or circumference. They are classified according to their cross-sectional shape into round, square, rectangular, and irregularly shaped steel pipes. According to their material, they are classified into carbon structural steel pipes, low alloy structural steel pipes, alloy steel pipes, and composite steel pipes. According to their uses, they are classified into steel pipes for transportation pipelines, engineering structures, thermal equipment, petrochemical industry, machinery manufacturing, geological drilling, and high-pressure equipment. According to their production process, they are classified into seamless steel pipes and welded steel pipes. Seamless steel pipes are further divided into hot-rolled and cold-rolled types, while welded steel pipes are further divided into straight seam welded steel pipes and spiral seam welded steel pipes.

[0003] During the production and processing of steel pipes, they need to be inspected, mainly to check for cracks. Traditionally, the steel pipes are placed on an inspection table and workers visually inspect them for cracks. However, prolonged visual inspection can easily lead to eye fatigue, sometimes resulting in inspection errors. Ultimately, the quality of steel pipe inspection cannot be guaranteed, and the process is also slow and inflexible. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The technical problem to be solved by this utility model is that during the production and processing of steel pipes, it is necessary to inspect the steel pipes, mainly to check for cracks. Traditionally, the steel pipes are placed on an inspection table and the staff visually inspect them for cracks. However, prolonged visual inspection can easily lead to visual fatigue, resulting in inspection errors. Ultimately, the quality of steel pipe inspection cannot be guaranteed, and the efficiency is relatively slow and the flexibility is low.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a dual-station inspection device for steel pipe production, comprising an inspection table one, an electrical material plate, a signal device, an inspection frame, an inspection head, an inspection table two, a base, a servo motor, a support rod, a connector, a crossbeam, a clamping plate, and a detector. The electrical material plate is disposed on the table surface of the inspection table one, the signal device is disposed at a diagonal position on the surface of the electrical material plate, the inspection frame is disposed on the upper part of the inspection table one, the inspection head is disposed on the bottom surface of the inspection frame, the inspection table two is disposed next to the inspection table one, the base is disposed on the upper part of the inspection table two, the servo motor is disposed on the upper part of the base, the support rod is connected to the base via the connector, the crossbeam is disposed at the front of the support rod, the clamping plate is disposed at the bottom of the crossbeam, and the detector is disposed on the side of the support rod.

[0008] Furthermore, the electrical material plate and the detection head are connected electrically.

[0009] Furthermore, the testing frame is fixedly connected to the surface of the testing table by welding.

[0010] Furthermore, the base has a rotating wheel inside, and the rotating wheel is connected to the shaft of the servo motor.

[0011] Furthermore, the base is connected to the surface of the second testing table by bolts.

[0012] (III) Beneficial Effects

[0013] This utility model provides a dual-station inspection device for steel pipe production, which has the following advantages: novel structure, low manufacturing cost, and efficient inspection of steel pipes during the steel pipe production process, i.e., the steel pipe inspection process. The dual-station setup ensures the accuracy of the inspection, eliminates the phenomenon of defective products due to inspection errors, and has a high degree of automation, eliminating the need for manual visual inspection and avoiding the problem of inspection errors caused by visual fatigue due to long-term visual inspection. Both efficiency and quality are greatly improved. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;

[0016] In the diagram: 1-Detection table one, 2-Electrical material plate, 3-Signer, 4-Detection frame, 5-Detection head, 6-Detection table two, 7-Base, 8-Servo motor, 9-Support rod, 10-Connector, 11-Crossbeam, 12-Clamping plate, 13-Detector. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model. In the description of the present utility model, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present utility model.

[0018] Please see Figures 1 to 2 This utility model provides a technical solution: a dual-station inspection device for steel pipe production, including an inspection table 1, an electrical material plate 2, a signal device 3, an inspection frame 4, an inspection head 5, an inspection table 2, a base 7, a servo motor 8, a support rod 9, a connector 10, a crossbeam 11, a clamping plate 12, and a detector 13. The electrical material plate 2 is set on the table surface of the inspection table 1, the signal device 3 is set at the diagonal of the surface of the electrical material plate 2, the inspection frame 4 is set on the upper part of the inspection table 1, the inspection head 5 is set on the bottom surface of the inspection frame 4, the inspection table 2 is set next to the inspection table 1, the base 7 is set on the upper part of the inspection table 2, the servo motor 8 is set on the upper part of the base 7, the support rod 9 is connected to the base 7 by the connector 10, the crossbeam 11 is set at the front of the support rod 9, the clamping plate 12 is set at the bottom of the crossbeam 11, and the detector 13 is set on the side of the support rod 9.

[0019] The electrical material plate 2 is electrically connected to the detection head 5. The detection frame 4 is fixedly connected to the table surface of the first detection table 1 by welding. The base 7 has a rotating wheel inside, and the rotating wheel is connected to the rotating shaft of the servo motor 8. The base 7 is fixedly connected to the table surface of the second detection table 6 by bolts.

[0020] Working principle: The steel pipe is placed on the upper part of the electrical material plate 2. The steel pipe is subjected to surface inspection by the detection head 5 above. When the detection head 5 detects cracks on the surface of the steel pipe, since the detection head 5 is electrically connected to the signal device 3, the detection head 5 will send a signal to remind the staff through the signal device 3. This is the first inspection process. In order to prevent omissions in the inspection, the steel pipe is fixed on the clamping plate 12 after the first inspection process. The detector 13 will inspect the steel pipe on the clamping plate 12 again.

[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0022] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A dual-station inspection device for steel pipe production, characterized in that: The system includes a first testing platform (1), an electrical material plate (2), a signal device (3), a testing frame (4), a testing head (5), a second testing platform (6), a base (7), a servo motor (8), a support rod (9), a connector (10), a crossbeam (11), a clamping plate (12), and a detector (13). The electrical material plate (2) is located on the surface of the first testing platform (1). The signal device (3) is located at a diagonal position on the surface of the electrical material plate (2). The testing frame (4) is located on the upper part of the first testing platform (1). The testing head (5) is located on the upper part of the first testing platform (1). On the bottom surface of the testing frame (4), the second testing platform (6) is located next to the first testing platform (1), the base (7) is located on the upper part of the second testing platform (6), the servo motor (8) is located on the upper part of the base (7), the support rod (9) is connected to the base (7) through the connector (10), the crossbeam (11) is located at the front of the support rod (9), the clamping plate (12) is located at the bottom of the crossbeam (11), and the detector (13) is located on the side of the support rod (9).

2. The dual-station inspection equipment for steel pipe production according to claim 1, characterized in that: The material plate (2) and the detection head (5) are connected electrically.

3. The dual-station testing equipment for steel pipe production according to claim 1, characterized in that: The testing frame (4) and the testing table (1) are fixedly connected by welding.

4. The dual-station inspection equipment for steel pipe production according to claim 1, characterized in that: The base (7) has a rotating wheel inside, and the rotating wheel is connected to the shaft of the servo motor (8).

5. The dual-station inspection equipment for steel pipe production according to claim 1, characterized in that: The base (7) and the table surface of the second testing platform (6) are connected by bolts.

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