Efficient cooling equipment for enameled wire production

By designing the rotary guide assembly and the air blowing assembly, the problem of uneven cooling of the enameled wire was solved, achieving a uniform cooling effect during the cooling process of the enameled wire and improving the quality of the coating film.

CN223828270UActive Publication Date: 2026-01-23WUJIANG RONGSHENG POWER IND MATERIALS CO LTD
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Patent Information

Application Number
CN202520121128.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-23
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

In existing enameled wire cooling equipment, the cold air does not contact the enameled wire surface evenly, resulting in local over- or under-cooling, which affects the quality of the coating film.

Method used

A high-efficiency cooling device including a rotary guide assembly and a blower assembly is designed. The blower assembly is driven to rotate inside the housing by the drive assembly to ensure that the cold air contacts the surface of the enameled wire evenly, and the stability of the air source delivery is ensured by the shielding ring and the sealing groove.

Benefits of technology

This achieves uniform contact of cold air during the cooling process of enameled wire, avoiding quality problems caused by uneven local cooling of the enamel film, and ensuring the uniformity and stability of the cooling effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses efficient cooling equipment for enameled wire production, and relates to the technical field of enameled wire production. The air blowing device comprises a shell, an air blowing assembly is arranged in the shell, a rotary guide assembly is arranged at one end of the shell and connected with the air blowing assembly, a driving assembly is arranged on the outer side of the shell, and a switching assembly is arranged on one side of the rotary guide assembly. According to the utility model, the rotary guide assembly is driven by the driving assembly, so that the rotary guide assembly can drive the air blowing assembly to move in the shell, and when the enameled wire moves in the shell, the air blowing assembly can rotatably blow cold air to the outer surface of the enameled wire, so that when the enameled wire is cooled, the cooling efficiency is improved. And cold air blown out by the air blowing assembly can be uniformly and fully contacted with the outer surface of the enameled wire, so that the problem that a paint film declines due to excessive or insufficient local cooling when the enameled wire is cooled is effectively avoided.
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Description

Technical Field

[0001] This utility model belongs to the field of enameled wire production technology, and specifically relates to a high-efficiency cooling device for enameled wire production. Background Technology

[0002] Enameled wire is a major type of winding wire. After the bare wire is annealed and softened, it needs to be coated with enamel multiple times. During the baking process in the oven, the surface temperature of the enameled wire is extremely high, and the enamel film is in a relatively soft state. In order to avoid damage to the surface of the enamel film, the enameled wire needs to be cooled by cooling equipment after it comes out of the oven.

[0003] When cooling enameled wires, air cooling is mostly used. At that time, the cold air generated by the existing cooling equipment was mostly in a fixed direction when blowing on the surface of the enameled wire. In addition, the enameled wire is cylindrical in shape, which makes it difficult for the cold air to make full and even contact with the surface of the enameled wire. As a result, when cooling the enameled wire, the surface of the enameled wire is over-cooled or under-cooled in some areas, which causes problems with the quality of the enamel film.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a high-efficiency cooling device for enameled wire production to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model is a high-efficiency cooling device for enameled wire production, including a shell, a blower assembly inside the shell, a rotary guide assembly at one end of the shell, the rotary guide assembly being connected to the blower assembly, a drive assembly on the outside of the shell, the drive end of the drive assembly being connected to the rotary guide assembly, and a transfer assembly on one side of the rotary guide assembly.

[0008] The drive assembly is used to drive the rotary guide assembly so that the blower assembly rotates around the enameled wire inside the housing, and the adapter assembly is used to transport cold air into the interior of the blower assembly.

[0009] Furthermore, the blower assembly includes a splitter pipe disposed inside the housing, and a plurality of branch pipes are fixedly connected to the outer surface of the splitter pipe. A blower head is fixedly installed at one end of each of the branch pipes, and a heat dissipation groove is formed on the outer surface of the housing.

[0010] Furthermore, the rotary guide assembly includes a mounting hole, which is opened at one end of the housing and penetrates the housing. An I-shaped cylinder is rotatably connected inside the mounting hole at one end of the housing, and one end of the diverter is fixedly installed on the inner side of the I-shaped cylinder.

[0011] Furthermore, a T-shaped cylinder is rotatably connected inside the mounting hole at the other end of the outer casing, and a support plate is fixedly connected to the outer surface of the T-shaped cylinder. The other end of the diverter pipe is fixedly installed together with the support plate.

[0012] Furthermore, the drive assembly includes a driven gear, which is fixedly connected to the outer surface of the I-shaped cylinder. A drive gear meshes with the outer surface of the driven gear. A motor is fixedly installed on the top of the housing. The output end of the motor is fixedly connected to the drive gear. A protective shell is fixedly connected to one end of the housing and is fitted onto the outer surface of the I-shaped cylinder.

[0013] Furthermore, the adapter assembly includes a shielding ring, which is fixedly installed on the outside of the protective shell. The outer side of the I-shaped cylinder is provided with an adapter groove corresponding to the shielding ring. The inner wall of the adapter groove is provided with an outflow hole corresponding to the diversion pipe. The outer side of the shielding ring is provided with an inflow hole. A transport pipe is fixedly connected to the outer side of the shielding ring corresponding to the inflow hole.

[0014] Furthermore, a sealing groove is provided on the outer side of the I-shaped cylinder, and a sealing ring is movably connected inside the sealing groove. The sealing ring is fixedly connected to the shielding ring.

[0015] This utility model has the following beneficial effects:

[0016] 1. This utility model drives the rotary guide component through a drive component, enabling the rotary guide component to move the blower component inside the housing. When the enameled wire moves inside the housing, the blower component can rotate to blow cold air onto the outer surface of the enameled wire. This ensures that when cooling the enameled wire, the cold air blown out by the blower component can contact the outer surface of the enameled wire evenly and fully, effectively preventing the problem of coating degradation caused by excessive or insufficient local cooling during the cooling process.

[0017] 2. This utility model ensures the sealing performance of the transfer groove through the shielding ring, sealing groove, and sealing ring. At the same time, the external air source can transport cold air into the interior of the transfer groove through the transport pipe and inlet hole, while the cold air inside the transfer groove can flow into the interior of the distribution pipe through the outlet hole. In addition, the shielding ring is fixedly installed on the outside of the protective shell, so that when the I-shaped cylinder drives the distribution pipe to rotate, the shielding ring will not drive the transport pipe to rotate together. This setting allows the external air source to transport cooling to the interior of the distribution pipe normally, while the connection between the transport pipe and the external air source will not be damaged.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the utility model embodiments, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the external outline structure of this utility model;

[0021] Figure 2 For the present utility model Figure 1 Rear view structural diagram;

[0022] Figure 3 This is a schematic diagram of the drive component structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the blower assembly structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the outer shell structure of this utility model;

[0025] Figure 6 This is a schematic diagram of the protective shell structure of this utility model;

[0026] Figure 7 This is a schematic diagram of the adapter component structure of this utility model;

[0027] Figure 8 This is a schematic diagram of the adapter groove structure of this utility model.

[0028] The attached diagram lists the components represented by each number as follows:

[0029] 1. Outer shell; 2. Blower assembly; 201. Diverter pipe; 202. Branch pipe; 203. Blower head; 204. Heat dissipation groove; 3. Rotary guide assembly; 301. Mounting hole; 302. I-shaped cylinder; 303. T-shaped cylinder; 304. Support plate; 4. Drive assembly; 401. Driven gear; 402. Driven gear; 403. Motor; 404. Protective shell; 5. Adapter assembly; 501. Shielding ring; 502. Adapter groove; 503. Outlet hole; 504. Inlet hole; 505. Transport pipe; 506. Sealing groove; 507. Sealing ring. Detailed Implementation

[0030] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the utility model.

[0031] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0032] Please see Figures 1-8 As shown, this utility model is a high-efficiency cooling device for enameled wire production, including a housing 1, a blower assembly 2 is provided inside the housing 1, a rotary guide assembly 3 is provided at one end of the housing 1, the rotary guide assembly 3 is connected to the blower assembly 2, a drive assembly 4 is provided on the outside of the housing 1, the drive end of the drive assembly 4 is connected to the rotary guide assembly 3, and a transfer assembly 5 is provided on one side of the rotary guide assembly 3.

[0033] The driving component 4 is used to drive the rotary guide component 3 so that the blower component 2 rotates around the enameled wire inside the housing 1, and the adapter component 5 is used to transport cold air into the interior of the blower component 2.

[0034] By passing the enameled wire through the inside of the housing 1 and the rotary guide assembly 3, while the enameled wire moves continuously inside the housing 1 under the winding of the winding device, the external air source transports cold air to the inside of the blowing assembly 2 through the adapter assembly 5. At the same time, the drive assembly 4 drives the blowing assembly 2 to rotate through the rotary guide assembly 3, blowing the cold air onto the outer surface of the enameled wire.

[0035] The rotating guide component 3 is driven by the driving component 4, which in turn drives the blowing component 2 to move inside the housing 1. When the enameled wire moves inside the housing 1, the blowing component 2 can rotate and blow cold air onto the outer surface of the enameled wire. This ensures that when cooling the enameled wire, the cold air blown out by the blowing component 2 can contact the outer surface of the enameled wire evenly and fully, effectively preventing the problem of the enameled wire losing its coating due to excessive or insufficient cooling in certain areas.

[0036] In one embodiment, the blower assembly 2 includes a splitter pipe 201, which is disposed inside the housing 1. A plurality of branch pipes 202 are fixedly connected to the outer surface of the splitter pipe 201. A blower head 203 is fixedly installed at one end of the plurality of branch pipes 202. A heat dissipation groove 204 is provided on the outer surface of the housing 1.

[0037] When the enameled wire passes through the inside of the housing 1, the distribution pipe 201 and several blower heads 203 are located outside the enameled wire. At this time, when the enameled wire moves inside the housing 1, the external air source can transport cold air to the inside of the distribution pipe 201. At the same time, the cold air inside the distribution pipe 201 can flow directly to the inside of several branch pipes 202, while the blower heads 203 blow the cold air inside the branch pipes 202 to the outside of the constantly moving enameled wire, thereby cooling the enameled wire with cold air. At the same time, the cold air passing through the enameled wire can flow out from the inside of the housing 1 through the heat dissipation slot 204.

[0038] In one embodiment, the rotary guide assembly 3 includes a mounting hole 301, which is located at one end of the housing 1 and extends through the housing 1. An I-shaped cylinder 302 is rotatably connected inside the mounting hole 301 at one end of the housing 1. One end of the diverter pipe 201 is fixedly installed inside the I-shaped cylinder 302. A T-shaped cylinder 303 is rotatably connected inside the mounting hole 301 at the other end of the housing 1. A support plate 304 is fixedly connected to the outer surface of the T-shaped cylinder 303. The other end of the diverter pipe 201 is fixedly installed together with the support plate 304.

[0039] By passing one end of the enameled wire through the T-shaped cylinder 303, the outer casing 1, and the I-shaped cylinder 302, the enameled wire can continuously move inside the outer casing 1. When cooling the enameled wire, the I-shaped cylinder 302 is rotated, which causes the distributor tube 201 to rotate around the enameled wire. At the same time, the T-shaped cylinder 303 and the support plate 304 can rotate together under the drive of the distributor tube 201. With the joint support of the I-shaped cylinder 302, the support plate 304, and the T-shaped cylinder 303, the overall stability of the distributor tube 201 during rotation can be guaranteed.

[0040] In one embodiment, the drive assembly 4 includes a driven gear 401, which is fixedly connected to the outer surface of the I-shaped cylinder 302. The outer surface of the driven gear 401 meshes with the driving gear 402. A motor 403 is fixedly installed on the top of the housing 1. The output end of the motor 403 is fixedly connected to the driving gear 402. A protective shell 404 is fixedly connected to one end of the housing 1 and is sleeved on the outer surface of the I-shaped cylinder 302.

[0041] By driving the motor 403, the motor 403 drives the driven gear 401 to rotate via the driving gear 402. The driven gear 401 then drives the I-shaped cylinder 302 to rotate inside the corresponding mounting hole 301 and the protective shell 404. Under the drive of the I-shaped cylinder 302, the diverter tube 201 can automatically rotate around the enameled wire inside the outer shell 1. The arrangement of the driving gear 402 and the driven gear 401 allows the I-shaped cylinder 302 to rotate automatically, while the motor 403 does not obstruct the movement of the enameled wire.

[0042] In one embodiment, the adapter component 5 includes a shielding ring 501, which is fixedly installed on the outside of the protective shell 404. The outer side of the I-shaped cylinder 302 is provided with an adapter groove 502 corresponding to the shielding ring 501. The inner wall of the adapter groove 502 is provided with an outlet hole 503 corresponding to the diversion pipe 201. The outer side of the shielding ring 501 is provided with an inflow hole 504. A transport pipe 505 is fixedly connected to the outer side of the shielding ring 501 corresponding to the inflow hole 504.

[0043] The transport pipe 505 is connected to an external air source, so that the air source transports cold air to the interior of the transfer groove 502 through the transport pipe 505 and the inlet hole 504. The cold air inside the transfer groove 502 flows to the interior of the diversion pipe 201 through the outlet hole 503. Since the shielding ring 501 is fixedly installed on the outside of the protective shell 404, the shielding ring 501 will not rotate when the I-shaped cylinder 302 rotates. This setting ensures that the shielding ring 501 does not rotate the transport pipe 505 while shielding the opening of the transfer groove 502, so that the transport pipe 505 will not become entangled with the outer shell 1 due to the rotation of the I-shaped cylinder 302.

[0044] In one embodiment, for the I-shaped cylinder 302, a sealing groove 506 is provided on the outer side of the I-shaped cylinder 302, and a sealing ring 507 is movably connected inside the sealing groove 506. The sealing ring 507 is fixedly connected to the shielding ring 501.

[0045] After the shielding ring 501 is installed on the outside of the protective shell 404, the sealing ring 507 can move into the inside of the sealing groove 506 under the drive of the shielding ring 501. When the I-shaped cylinder 302 rotates, the sealing groove 506 can rotate outside the sealing ring 507. Under the sealing of the sealing ring 507 and the sealing groove 506, the sealing effect of the shielding ring 501 in sealing the transition groove 502 can be guaranteed.

[0046] Through the above technical solution, 1. The drive component 4 drives the rotary guide component 3, enabling the rotary guide component 3 to move the blower component 2 inside the housing 1. When the enameled wire moves inside the housing 1, the blower component 2 can rotate to blow cold air onto the outer surface of the enameled wire. This ensures that when cooling the enameled wire, the cold air blown by the blower component 2 can contact the outer surface of the enameled wire evenly and fully, effectively preventing the problem of paint film degradation due to local over- or under-cooling during the cooling process; 2. The shielding ring 501, sealing groove 506, and sealing ring 507 enable the rotary guide component 2 to rotate... The sealing of the junction 502 can be guaranteed. At the same time, the external air source can transport cold air to the interior of the junction 502 through the transport pipe 505 and the inlet hole 504. The cold air inside the junction 502 can flow to the interior of the distribution pipe 201 through the outlet hole 503. With the shielding ring 501 fixedly installed on the outside of the protective shell 404, when the I-shaped cylinder 302 drives the distribution pipe 201 to rotate, the shielding ring 501 will not drive the transport pipe 505 to rotate together. This setting allows the external air source to normally transport cooling to the interior of the distribution pipe 201, while the connection between the transport pipe 505 and the external air source will not be damaged.

[0047] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0048] The preferred embodiments of the utility model disclosed above are merely illustrative of the utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize it. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A high-efficiency cooling device for enameled wire production, comprising a housing (1), characterized in that, The shell (1) is provided with a blower assembly (2) inside, and a rotary guide assembly (3) is provided at one end of the shell (1). The rotary guide assembly (3) is connected to the blower assembly (2). A drive assembly (4) is provided on the outside of the shell (1). The drive end of the drive assembly (4) is connected to the rotary guide assembly (3). A converter assembly (5) is provided on one side of the rotary guide assembly (3). The drive assembly (4) is used to drive the rotary guide assembly (3) so that the blower assembly (2) rotates around the enameled wire inside the housing (1), and the adapter assembly (5) is used to transport cold air into the interior of the blower assembly (2).

2. The high-efficiency cooling equipment for enameled wire production according to claim 1, characterized in that, The blower assembly (2) includes a split pipe (201), which is located inside the housing (1). Several branch pipes (202) are fixedly connected to the outer surface of the split pipe (201). A blower head (203) is fixedly installed at one end of each branch pipe (202). A heat dissipation groove (204) is provided on the outer surface of the housing (1).

3. The high-efficiency cooling equipment for enameled wire production according to claim 2, characterized in that, The rotary guide assembly (3) includes a mounting hole (301), which is opened at one end of the outer shell (1) and penetrates through the outer shell (1). An I-shaped cylinder (302) is rotatably connected inside the mounting hole (301) at one end of the outer shell (1), and one end of the diverter pipe (201) is fixedly installed on the inner side of the I-shaped cylinder (302).

4. The high-efficiency cooling equipment for enameled wire production according to claim 3, characterized in that, A T-shaped cylinder (303) is rotatably connected inside the mounting hole (301) at the other end of the outer shell (1). A support plate (304) is fixedly connected to the outer surface of the T-shaped cylinder (303). The other end of the diversion pipe (201) is fixedly installed together with the support plate (304).

5. The high-efficiency cooling equipment for enameled wire production according to claim 4, characterized in that, The drive assembly (4) includes a driven gear (401) which is fixedly connected to the outer surface of the I-shaped cylinder (302). The outer surface of the driven gear (401) is meshed with a drive gear (402). A motor (403) is fixedly installed on the top of the housing (1). The output end of the motor (403) is fixedly connected to the drive gear (402). A protective shell (404) is fixedly connected to one end of the housing (1). The protective shell (404) is sleeved on the outer surface of the I-shaped cylinder (302).

6. The high-efficiency cooling equipment for enameled wire production according to claim 5, characterized in that, The adapter assembly (5) includes a shielding ring (501), which is fixedly installed on the outside of the protective shell (404). The outer side of the I-shaped cylinder (302) is provided with an adapter groove (502) corresponding to the shielding ring (501). The inner wall of the adapter groove (502) is provided with an outlet hole (503) corresponding to the diversion pipe (201). The outer side of the shielding ring (501) is provided with an inflow hole (504). The outer side of the shielding ring (501) is fixedly connected with a transport pipe (505) corresponding to the inflow hole (504).

7. The high-efficiency cooling equipment for enameled wire production according to claim 6, characterized in that, A sealing groove (506) is provided on the outer side of the I-shaped cylinder (302), and a sealing ring (507) is movably connected inside the sealing groove (506). The sealing ring (507) is fixedly connected to the shielding ring (501).