Auxiliary device for assembling instrument box

Abstract

The utility model relates to an instrument box assembling auxiliary device which comprises a supporting mechanism and an adjusting mechanism, the supporting mechanism is provided with a supporting position used for supporting an instrument door of an instrument box, the adjusting mechanism is connected with the supporting mechanism, and the adjusting mechanism is configured to adjust the relative position of the supporting position and the instrument door. The instrument door is supported by the supporting position; according to the instrument box assembling auxiliary device, after the adjusting mechanism is installed on the instrument box supporting tool, the position of the supporting mechanism is adjusted through the adjusting mechanism, so that the supporting position of the supporting mechanism can support an instrument door of an instrument box, and the situation that the instrument door plate deforms due to gravity is effectively prevented; and the stability and the safety of the instrument box device are improved.

Description

Technical Field

[0001] This application relates to the field of assembly auxiliary device technology, and in particular to instrument box assembly auxiliary device. Background Technology

[0002] Switchgear and instrument boxes, as devices that provide a safe installation space for electrical instruments, play a vital role in power systems.

[0003] In most existing switchgear instrument boxes, support devices are used for assembly. To ensure the stability of the instrument box on the support device, it is tilted at approximately 5°, with the front higher than the back. This results in the instrument door being fixed to the box only by two hinges during internal assembly. When the door is opened, the instrument door and its installed components are suspended in the air, which can easily lead to the door sagging or deforming, thus affecting subsequent processes. Utility Model Content

[0004] Therefore, it is necessary to provide an instrument box assembly auxiliary device to address the problem that the instrument box door may sag or deform during assembly, thus affecting subsequent processes.

[0005] An instrument box assembly auxiliary device, comprising:

[0006] The support mechanism is equipped with a support position for supporting the instrument door of the instrument box;

[0007] An adjustment mechanism, connected to the support mechanism, is configured to adjust the relative position of the support position and the instrument door so that the support position supports the instrument door.

[0008] In one embodiment, the adjustment mechanism includes a first adjustment component and a second adjustment component. The support mechanism is disposed on the first adjustment component and can move up and down in the vertical direction under the drive of the first adjustment component. The first adjustment component is disposed on the second adjustment component and can extend and retract in the horizontal direction under the drive of the second adjustment component.

[0009] In one embodiment, the first adjustment component and the second adjustment component are vertically connected.

[0010] In one embodiment, the adjustment mechanism further includes a mounting assembly, the second adjustment assembly being rotatably connected to the mounting assembly, and the rotation surface of the second adjustment assembly being parallel to the horizontal direction.

[0011] In one embodiment, the mounting assembly includes a mounting member and a sliding member, the sliding member being slidably disposed on the mounting member, and the sliding direction of the sliding member being parallel to the rotation surface of the second adjusting assembly and having an angle with the horizontal direction, the adjusting mechanism being rotatably disposed on the sliding member.

[0012] In one embodiment, the mounting assembly further includes a positioning element disposed on the mounting element and the slider to position the slider on the mounting element.

[0013] In one embodiment, the support mechanism includes a first support portion and two second support portions, the two second support portions being spaced apart on the first support portion, and the support position being formed by the cooperation of the first support portion and the two second support portions.

[0014] In one embodiment, the second support portion is disposed perpendicular to the first support portion.

[0015] In one embodiment, the instrument box assembly auxiliary device further includes an instrument box support fixture, and the adjustment mechanism is detachably mounted on the instrument box support fixture.

[0016] In one embodiment, the instrument box support fixture has a first support surface and a second support surface. The first support surface is used to support the bottom surface of the instrument box and is inclined to the geoid. The second support surface is used to support the side surface of the instrument box and is perpendicular to the first support surface.

[0017] The aforementioned instrument box assembly auxiliary device allows the adjustment mechanism to be installed on the instrument box support fixture. The position of the support mechanism can be adjusted so that the support position of the support mechanism can support the instrument door of the instrument box, effectively preventing the instrument door panel from deforming due to gravity, and improving the stability and safety of the instrument box device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the instrument box assembly auxiliary device in use according to some embodiments of this application.

[0019] Figure 2 This is a schematic diagram of the structure between the support mechanism and the adjustment mechanism of the instrument box assembly auxiliary device according to some embodiments of this application.

[0020] Figure 3 This is a partial structural diagram of the support mechanism and adjustment mechanism of the instrument box assembly auxiliary device according to some embodiments of this application.

[0021] Figure label:

[0022] 1. Support mechanism; 11. Support position; 12. First support section; 13. Second support section;

[0023] 2. Adjustment mechanism;

[0024] 21. First adjustment component;

[0025] 22. Second adjustment component;

[0026] 23. Mounting components; 231. Mounting parts; 232. Sliding parts; 233. Positioning parts;

[0027] 3. Instrument box support fixture; 31. First support surface; 32. Second support surface. Detailed Implementation

[0028] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0029] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0030] Furthermore, where the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0031] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0032] In this application, unless otherwise expressly specified and limited, the use of descriptions such as "above" or "below" the second feature indicates that the first and second features are in direct contact or indirect contact via an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. Similarly, "below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0033] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.

[0034] Switchgear and instrument boxes are mainly used to install and protect various instruments, electrical equipment and related electronic components, effectively improving the safety and reliability of the power system, while providing convenience and safety for operators.

[0035] In most existing switchgear instrument boxes, the front is higher than the back during assembly to improve operational convenience, ensure safety, meet process requirements, and provide auxiliary drainage and moisture-proof functions. However, when the instrument box is in this front-high-back configuration, the entire instrument door and installed components are suspended in the air during internal assembly operations. The instrument door is only secured to the instrument box assembly by two hinges, making it prone to sagging and deformation, which can affect subsequent processes.

[0036] Therefore, this application provides an instrument box assembly auxiliary device that can support the instrument door suspended in the air during assembly, effectively preventing the instrument door from deforming due to gravity, so as to carry out the assembly operation and improve the stability and safety of the instrument box assembly.

[0037] See Figure 1 This application provides an embodiment of an instrument panel assembly auxiliary device, including a support mechanism 1 and an adjustment mechanism 2. The support mechanism 1 supports the instrument panel door suspended in the air during assembly, effectively preventing deformation due to gravity. The adjustment mechanism 2 adjusts the relative position of the support mechanism 1 and the instrument panel door, allowing the support mechanism 1 to support the instrument panel door at different positions.

[0038] See Figure 1 and Figure 2 In a specific configuration, the support mechanism 1 is provided with a support position 11 for supporting the instrument door of the instrument box. When the support mechanism 1 supports the instrument door, the support position 11 can contact the bottom surface of the instrument door. The adjustment mechanism 2 is connected to the support mechanism 1 and is configured to adjust the relative position of the support position 11 and the instrument door so that the support position 11 can contact the bottom surface of the instrument door to support the instrument door.

[0039] In summary, when using the instrument box assembly auxiliary device of this application, the adjustment mechanism 2 can be installed on the instrument box support fixture 3 first, and then the position of the support mechanism 1 can be adjusted by the adjustment mechanism 2 so that the support position 11 of the support mechanism 1 can support the instrument door of the instrument box, effectively protecting the instrument door panel from deformation due to gravity, and improving the stability and safety of the instrument box device.

[0040] See Figure 1 and Figure 2 In one embodiment, the adjustment mechanism 2 includes a first adjustment component 21 and a second adjustment component 22. The support mechanism 1 is disposed on the first adjustment component 21 and can move up and down vertically under the drive of the first adjustment component 21 to adjust the vertical distance between the support position 11 and the instrument door. The first adjustment component 21 is disposed on the second adjustment component 22 and can extend and retract horizontally under the drive of the second adjustment component 22 to adjust the horizontal distance between the support position 11 and the instrument door. In specific operation, the horizontal distance between the support position 11 and the instrument door can be adjusted first by the first adjustment component 21 so that the support position 11 is located directly below the instrument door, and the support position 11 and the instrument door are spaced apart vertically. Then, the vertical distance between the support position 11 and the instrument door can be adjusted by the second adjustment component 22 so that the support position 11 can contact the bottom surface of the instrument door to support the instrument door.

[0041] Understandably, in the embodiments of this application, the vertical direction is the direction perpendicular to the geoid. The geoid refers to the level surface that coincides with the mean sea level and extends into the interior of the continent; it is the reference surface for orthogonal height.

[0042] In one embodiment, the first adjustment component 21 and the second adjustment component 22 are vertically connected. This vertical connection design facilitates the independent adjustment of the horizontal and vertical distances by the first adjustment component 21 and the second adjustment component 22, ensuring that the adjustment mechanism 2 achieves higher precision during the adjustment process.

[0043] Furthermore, in the embodiments of this application, the first adjusting component 21 is a telescopic slide rod adjusting component, and the second adjusting component 22 is a threaded screw adjusting component, which is vertically disposed on the telescopic slide rod adjusting component. Specifically, the first adjusting component 21 includes a support rod tube and a sliding tube, with the sliding tube embedded inside the support rod tube and horizontal telescopic movement achieved by adjusting the fixing bolt. The second adjusting component 22 includes a rotating screw and a column, with the column vertically welded above the end of the sliding tube, and the rotating screw threadedly connected to the column to achieve vertical adjustment by rotating the rotating screw.

[0044] See Figure 1 and Figure 2 In one embodiment, the adjustment mechanism 2 further includes a mounting assembly 23, a second adjustment assembly 22 rotatably connected to the mounting assembly 23, and the rotation surface of the second adjustment assembly 22 is parallel to the horizontal direction. This rotatable connection allows for better adjustment of the horizontal distance between the support position 11 and the instrument panel door, enabling the support position 11 to be positioned directly below the instrument panel door.

[0045] Furthermore, in the embodiments of this application, the mounting component 23 includes a mounting member 231 and a sliding member 232. The sliding member 232 is slidably disposed on the mounting member 231, and the second adjustment component 22 is rotatably disposed on the sliding member 232. The sliding direction of the sliding member 232 is parallel to the rotation surface of the second adjustment component 22 and has an angle with the horizontal direction. This structure can adjust the position of the second adjustment component 22 by adjusting the position of the sliding member 232 on the mounting member 231, thereby allowing for more flexible adjustment of the horizontal distance between the support position 11 and the instrument door, achieving multi-dimensional precise adjustment, so that the support position 11 can reach an ideal position in three-dimensional space, thereby supporting the instrument door.

[0046] In one embodiment, the mounting assembly 23 further includes a positioning element 233, which is disposed on the mounting member 231 and the sliding member 232 to position the sliding member 232 on the mounting member 231, ensuring that the position of the sliding member 232 on the mounting member 231 is accurate, stable, and adjustable. Specifically, the positioning element 233 may be a positioning bolt, which is disposed on the sliding member 232 and abuts against or is threadedly connected to the mounting member 231. The positioning element 233 precisely controls the position of the sliding member 232 on the mounting member 231, ensuring that it remains in a predetermined position during assembly or operation.

[0047] See Figures 1-3 In one embodiment, the support mechanism 1 includes a first support portion 12 and two second support portions 13, which are spaced apart on the first support portion 12. The support position 11 is formed by the cooperation of the first support portion 12 and the two second support portions 13. The first support portion 12 plays the main supporting role, while the two second support portions 13 are respectively arranged on both sides or symmetrically on the first support portion 12 for auxiliary support and limiting.

[0048] That is, when the support mechanism 1 supports the instrument door through the support position 11, the bottom surface of the instrument door can contact the first support part 12, and the two sides of the instrument door can face the two second support parts 13 respectively. Through the cooperation between the first support part 12 and the two second support parts 13, the bottom of the instrument door is supported and limited, ensuring the stability and reliability of the instrument door during the assembly process of the instrument box.

[0049] Furthermore, in the embodiments of this application, the second support portion 13 is arranged perpendicular to the first support portion 12 to better fit the bottom of the instrument panel door. That is, the vertically arranged second support portion 13 can limit the bottom of the instrument panel door in both horizontal and vertical directions, ensuring its positional accuracy and stability.

[0050] See Figure 1 In one embodiment, the instrument box assembly auxiliary device further includes an instrument box support fixture 3. The instrument box support fixture 3 provides a placement platform for the instrument box to be assembled, allowing the instrument box to be tilted after placement, thus providing a more comfortable viewing angle and operating position for the assembler. The adjustment mechanism 2 is detachably mounted on the instrument box support fixture 3, allowing the adjustment mechanism 2 and the instrument box support fixture 3 to be interchanged as needed, improving the versatility and adaptability of the instrument box assembly auxiliary device.

[0051] In one embodiment, the instrument box support fixture 3 has a first support surface 31 and a second support surface 32. The first support surface 31 supports the bottom surface of the instrument box and is inclined to the ground level. This inclined design helps prevent equipment damage due to improper operation during assembly. For example, when assemblers need to operate inside the instrument box, the inclination angle can reduce damage to the equipment caused by improper force or dropped tools. Furthermore, the inclination angle also aids in drainage and moisture prevention. For example, the bottom of the switchgear instrument box is designed with drainage holes; the inclination angle ensures that condensate or seeping water can drain smoothly, reducing the risk of internal water accumulation and dampness, thereby protecting electrical components from damage.

[0052] Furthermore, in the embodiments of this application, the angle between the first support surface 31 and the geoid is 5°. The 5° tilt angle can provide assemblers with a more comfortable viewing angle and operating position, allowing operators to operate more naturally when installing and adjusting components in the instrument box, reducing body twisting and discomfort, thereby improving work efficiency and quality.

[0053] The second support surface 32 is used to support the side of the instrument box to ensure that the tilted instrument box can be stably supported on the instrument box support fixture 3. The second support surface 32 is perpendicular to the first support surface 31 to fit the perpendicular bottom and side surfaces of the instrument box.

[0054] In summary, when using the instrument box assembly auxiliary device of this application, the instrument box can first be placed on the instrument box support fixture 3, so that the instrument box is tilted with the front higher than the back. This allows the operator to operate more naturally when installing and adjusting the components inside the instrument box, reducing body twisting and discomfort, thereby improving work efficiency and quality. After placement, the instrument door of the instrument box is opened, and the position of the support mechanism 1 is adjusted by the adjustment mechanism 2, so that the support position 11 of the support mechanism 1 contacts the bottom of the instrument door, thereby supporting the instrument door and effectively preventing the instrument door panel from deforming due to gravity, thus improving the stability and safety of the instrument box device.

[0055] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0056] The above embodiments merely illustrate several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. An auxiliary device for assembling an instrument box, characterized in that, include: The support mechanism is equipped with a support position for supporting the instrument door of the instrument box; An adjustment mechanism, connected to the support mechanism, is configured to adjust the relative position of the support position and the instrument door so that the support position supports the instrument door.

2. The instrument box assembly auxiliary device according to claim 1, characterized in that, The adjustment mechanism includes a first adjustment component and a second adjustment component. The support mechanism is disposed on the first adjustment component and can move up and down in the vertical direction under the drive of the first adjustment component. The first adjustment component is disposed on the second adjustment component and can extend and retract in the horizontal direction under the drive of the second adjustment component.

3. The instrument box assembly auxiliary device according to claim 2, characterized in that, The first adjustment component and the second adjustment component are vertically connected.

4. The instrument box assembly auxiliary device according to claim 2, characterized in that, The adjustment mechanism further includes a mounting component, the second adjustment component being rotatably connected to the mounting component, and the rotation surface of the second adjustment component being parallel to the horizontal direction.

5. The instrument box assembly auxiliary device according to claim 4, characterized in that, The mounting assembly includes a mounting member and a sliding member. The sliding member is slidably disposed on the mounting member, and the second adjustment assembly is rotatably disposed on the sliding member. The sliding direction of the sliding member is parallel to the rotation surface of the second adjustment assembly.

6. The instrument box assembly auxiliary device according to claim 5, characterized in that, The mounting assembly further includes a positioning element disposed on the mounting element and the sliding element to position the sliding element on the mounting element.

7. The instrument box assembly auxiliary device according to claim 1, characterized in that, The support mechanism includes a first support part and two second support parts, with the two second support parts spaced apart on the first support part, and the support position is formed by the cooperation of the first support part and the two second support parts.

8. The instrument box assembly auxiliary device according to claim 7, characterized in that, The second support portion is arranged perpendicular to the first support portion.

9. The instrument box assembly auxiliary device according to claim 1, characterized in that, The instrument box assembly auxiliary device also includes an instrument box support fixture, and the adjustment mechanism is detachably mounted on the instrument box support fixture.

10. The instrument box assembly auxiliary device according to claim 9, characterized in that, The instrument box support fixture has a first support surface and a second support surface. The first support surface is used to support the bottom surface of the instrument box and is inclined to the geoid. The second support surface is used to support the side surface of the instrument box and is perpendicular to the first support surface.

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