Automatic insulin needle dismounting device and injection disc
By designing an automatic insulin needle disassembly device, which utilizes a motor-driven gear system and limiting components to achieve automatic needle disassembly, the problems of low disassembly efficiency and needlestick injury risk in existing technologies are solved, achieving safe and efficient needle handling.
Patent Information
- Application Number
- CN202422593814.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-10-25
AI Technical Summary
Existing technologies for insulin needle removal are inefficient and pose a risk of needlestick injury, and there is a lack of safe and efficient needle removal devices.
Design an automatic insulin needle disassembly device, including a mounting base, a sharps container, a limiting device, and a rotating device. The automatic disassembly of the needle is achieved by a motor-driven gear system, and the limiting component and friction component ensure that the needle is smoothly unscrewed and collected in the sharps container.
It enables safe and efficient disassembly of insulin needles, reduces the risk of needlestick injuries, improves operational efficiency, and reduces the frequency of sharps cartridge replacement.
Smart Images

Figure CN223831538U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of medical device technology, and specifically relates to an automatic insulin needle disassembly device and injection tray. Background Technology
[0002] Insulin pens and insulin needles are common medical supplies used in clinical practice. Statistics show that the number of patients in my country requiring insulin injections to control blood sugar is increasing year by year. Consequently, the number of insulin pens and needles used in major hospitals is also increasing annually. However, there is currently no convenient and readily available insulin needle remover in clinical practice. Whether in the hospital or after discharge, there is a certain risk of needlestick injury every time the insulin needle is removed after an injection. After an insulin pen injection, the needle needs to be removed as required. Because the needle is short, thin, and sharp, the current conventional method is to cover the needle with an outer needle cap, clamp the outer needle cap with your hand or hemostats, and rotate the outer needle cap to rotate the needle and remove it. However, this operation is prone to situations where the outer needle cap is removed but the needle is not successfully removed, resulting in needlestick injury and increasing the risk of occupational exposure. Patients requiring insulin injections outside the hospital also face this risk. Furthermore, a separate sharps container is needed to collect used needles, which is inefficient for needle removal. Utility Model Content
[0003] The purpose of this utility model can be achieved through the following technical solution: an automatic insulin needle disassembly device, characterized in that it includes a mounting base and a sharps container, wherein the mounting base is provided with a first storage hole, a second storage hole and a needle disassembly device, the first storage hole and the second storage hole are used to store medical devices, the needle disassembly device includes a limiting device and a rotating device, the limiting device is used to limit the position of the insulin needle, the rotating device is used to rotate and disassemble the insulin needle, and the sharps container is disposed below the limiting device.
[0004] The working principle of this invention is as follows: When using this invention, medical personnel can place insulin pens, sterilization supplies, injection instruments, etc., on the first and second storage holes for convenient storage and movement. After use, the insulin needle is placed directly into the limiting device, which limits the insulin pen needle tip, so that the insulin needle tip is located on one side of the rotating device. The rotating device drives the insulin needle tip to rotate counterclockwise, causing the insulin needle tip to fall off and into the sharps container. When the needle tip in the sharps container reaches 3 / 4 of the container's capacity, the sharps container is removed from the mounting base, replaced with a new sharps container, and reinstalled on the injection tray.
[0005] In the aforementioned automatic insulin needle disassembly device, the mounting base is provided with a receiving cavity for mounting the needle disassembly device and the sharps container.
[0006] In the aforementioned automatic insulin needle disassembly device, the mounting base is provided with a through hole, which connects to the receiving cavity. The rotating device includes a drive motor, a first gear disposed on the output shaft of the drive motor, and a support cylinder. The support cylinder is rotatably connected to the through hole and is used to support the limiting device. A second gear is provided on the outer surface of the support cylinder, and the second gear meshes with the first gear.
[0007] In the aforementioned automatic insulin needle disassembly device, the limiting device includes multiple limiting components.
[0008] Multiple limiting components are evenly arranged along the circumference of the inner wall of the supporting cylinder. Each limiting component includes an L-shaped limiting block, a rotating shaft, and a torsion spring. The rotating shaft is fixedly connected to the inner wall of the supporting cylinder, and the L-shaped limiting block is rotatably connected to the rotating shaft through the torsion spring. The L-shaped limiting block includes a sliding part and a friction part.
[0009] In the aforementioned automatic insulin needle disassembly device, the end of the sliding part is provided with a mounting groove, and a ball bearing is provided in the mounting groove.
[0010] In the aforementioned automatic insulin needle disassembly device, a friction layer is provided at the end of the friction part.
[0011] In the aforementioned automatic insulin needle disassembly device, the mounting base is equipped with a button, which is used to control the operation of the drive motor.
[0012] In the aforementioned automatic insulin needle disassembly device, the receiving cavity is provided with an opening, and an L-shaped sealing plate is detachably connected to the opening. The L-shaped sealing plate is provided with a fixing groove for fixing the sharps box, and an extension plate is provided at the opening of the fixing groove.
[0013] In the aforementioned automatic insulin needle disassembly device, there are five first storage holes and four second storage holes.
[0014] To achieve the above objectives, this utility model also provides an injection tray for an automatic insulin needle disassembly device, comprising a treatment tray and an automatic insulin needle disassembly device as described above. The treatment tray has a slot on its side wall, and the mounting base has a buckle. The mounting base is detachably connected to the slot via the buckle.
[0015] Compared with the prior art, this invention has the advantage of being able to safely disassemble insulin needles. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model.
[0017] Figure 2 This is a cross-sectional structural diagram of the present invention.
[0018] Figure 3 This is a schematic diagram of the needle disassembly device of this utility model.
[0019] Figure 4 This is a schematic diagram of the needle removal device of this utility model in the clamping state.
[0020] Figure 5 This is a schematic diagram of the initial state of the needle removal device of this utility model.
[0021] Figure 6 This is a structural schematic diagram of the L-shaped limiting plate of this utility model.
[0022] Figure 7 This is a schematic diagram of the installation of the treatment tray and insulin needle automatic disassembly device of this utility model.
[0023] Figure 8 This is a schematic diagram of the structure of the treatment disc of this utility model.
[0024] In the diagram, 1. Mounting base; 2. Sharps container; 3. First storage hole; 4. Second storage hole; 5. Needle removal device; 6. Limiting device; 7. Rotating device; 8. Receiving cavity; 9. Through hole; 10. Horn section; 11. Drive motor; 12. First gear; 13. Second gear; 14. Support cylinder; 15. Limiting assembly; 16. Opening; 17. L-shaped sealing plate; 18. Fixing groove; 19. Extension plate; 20. Treatment tray; 21. Buckle; 22. Slot; 23. L-shaped limiting block; 24. Rotating shaft; 25. Sliding part; 26. Friction part; 27. Mounting groove; 28. Ball bearing; 29. Friction layer; 30. Button. Detailed Implementation
[0025] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.
[0026] like Figures 1-6 As shown, this automatic insulin needle disassembly device includes a mounting base 1 and a sharps container 2. The mounting base 1 is provided with a first storage hole 3, a second storage hole 4, and a needle disassembly device 5. The first storage hole 3 and the second storage hole 4 are used to store medical devices. The needle disassembly device 5 includes a limiting device 6 and a rotating device 7. The limiting device 6 is used to restrict the position of the insulin needle, and the rotating device 7 is used to rotate and disassemble the insulin needle. The sharps container 2 is located below the limiting device 6.
[0027] To elaborate further, the mounting base 1 is provided with a receiving cavity 8 for mounting the needle removal device 5 and the sharps container 2. This arrangement is used to hide the sharps container 2 and the needle removal device 5 inside, preventing the needle from flying out during removal.
[0028] To elaborate further, the mounting base 1 is provided with a through hole 9, which connects to the receiving cavity 8. The rotating device 7 includes a drive motor 11, a first gear 12 mounted on the output shaft of the drive motor 11, and a support cylinder 14. The support cylinder 14 is rotatably connected to the through hole 9 and is used to support the limiting device 6. A second gear 13 is provided on the outer surface of the support cylinder 14, which meshes with the first gear 12. An extension plate is provided on the top surface of the support cylinder 14, and a sliding groove is provided on the side wall of the through hole 9. The extension plate is slidably connected to the sliding groove. The drive motor 11 drives the first gear 12 to rotate, thereby driving the second gear 13 to rotate, causing the support cylinder 14 to rotate. This arrangement is used to drive the limiting device 6 to rotate after the limiting device 6 limits the needle, thereby unscrewing the needle.
[0029] To elaborate further, the limiting device 6 includes multiple limiting components 15, which are evenly arranged along the circumference of the inner wall of the supporting cylinder 14. Each limiting component 15 includes an L-shaped limiting block 23, a rotating shaft 24, and a torsion spring. The rotating shaft 24 is fixedly connected to the inner wall of the supporting cylinder 14, and the L-shaped limiting block 23 is rotatably connected to the rotating shaft 24 via the torsion spring. The L-shaped limiting block 23 includes a sliding part 25 and a friction part 26. In this embodiment, four limiting components 15 are provided. In the initial state, the four sliding parts 25 are at their closest distance, and the four friction parts 26 are at their farthest distance. At this time, the distance between the sliding parts 25 is less than the diameter of the needle, and the distance between the friction parts 26 is greater than the diameter of the needle. When a medical staff member inserts an insulin needle, the insulin... The needle first touches the sliding part 25, which then spreads the four sliding parts 25 apart, gradually increasing the distance between them. This causes the friction parts 26 below to move closer together. Due to the design of the sliding parts 25, the insulin needle can continue downward until the needle touches the friction parts 26. At this point, the distance between the four friction parts 26 is the shortest, and the sliding parts 25 touch the syringe. The rotating device 7 is turned on. Due to the design of the sliding parts 25, when the supporting cylinder 14 rotates, the sliding parts 25 and the syringe are in a sliding connection. The friction parts 26 drive the needle to rotate counterclockwise around the syringe. The needle is then unscrewed, and the medical staff removes the syringe. Under the action of the torsion spring, the L-shaped limiting block 23 returns to its initial position, and the needle falls into the sharps container 2, completing the disassembly of the needle.
[0030] To elaborate further, the end of the sliding part 25 is provided with a mounting groove 27, and a ball bearing 28 is provided in the mounting groove 27. The ball bearing 28 rolls in the mounting groove 27. The mounting groove 27 is used to limit the ball bearing 28 from falling out. This arrangement is used to reduce the friction between the sliding part 25 and the insulin needle.
[0031] To elaborate further, the end of the friction part 26 is provided with a friction layer 29, which is provided to increase the friction between the friction layer 29 and the insulin needle, ensuring that the needle can be driven to rotate counterclockwise.
[0032] To elaborate further, the receiving cavity 8 is provided with an opening 16, and an L-shaped sealing plate 17 is detachably connected to the opening 16. The L-shaped sealing plate 17 is provided with a fixing groove 18 for fixing the sharps container 2. An extension plate 19 is provided at the opening of the fixing groove 18. This arrangement is to facilitate medical staff to replace the sharps container 2. At the same time, the fixing groove 18 and the extension plate 19 have the effect of fixing the sharps container 2, preventing the sharps container 2 from tilting and falling when it is taken out, thus preventing medical hazards.
[0033] To elaborate further, the mounting base 1 is equipped with a button, which is used to control the operation of the drive motor 11. This device uses a battery to power the drive motor 11, and the button is also a switch, making it convenient for medical staff to operate.
[0034] To elaborate further, the first storage hole 3 has five holes, and the second storage hole 4 has four holes. This setting allows medical staff to prepare the necessary materials for each injection into a patient.
[0035] like Figure 7-8 As shown, this utility model also provides an injection tray for using an automatic insulin needle disassembly device, including a treatment tray 20 and an automatic insulin needle disassembly device as described above. The side wall of the treatment tray 20 is provided with a slot 22, and the mounting base 1 is provided with a buckle 21. The mounting base 1 is detachably connected to the slot 22 through the buckle 21, so that the treatment tray 20 and the automatic insulin needle disassembly device are detachably set, which facilitates subsequent cleaning and disinfection. At the same time, the treatment tray 20 can also be used independently.
[0036] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.
[0037] Although this document uses a large number of technical terms, the possibility of using other terms is not excluded. These terms are used merely for the convenience of describing and explaining the essence of this invention; interpreting them as any additional limitation would contradict the spirit of this invention.
Claims
1. An automatic insulin needle disassembly device, characterized in that, The device includes a mounting base (1) and a sharps container (2). The mounting base (1) is provided with a first storage hole (3), a second storage hole (4), and a needle removal device (5). The first storage hole (3) and the second storage hole (4) are used to store medical devices. The needle removal device (5) includes a limiting device (6) and a rotating device (7). The limiting device (6) is used to restrict the position of the insulin needle, and the rotating device (7) is used to rotate and remove the insulin needle. The sharps container (2) is disposed on the limiting device (6). 6) Below, the limiting device (6) includes multiple limiting components (15). The multiple limiting components (15) are evenly arranged along the circumference of the inner wall of the supporting cylinder (14). The limiting component (15) includes an L-shaped limiting block (23), a rotating shaft (24) and a torsion spring. The rotating shaft (24) is fixedly connected to the inner side wall of the supporting cylinder (14). The L-shaped limiting block (23) is rotatably connected to the rotating shaft (24) through the torsion spring. The L-shaped limiting block (23) includes a sliding part (25) and a friction part (26).
2. The automatic insulin needle disassembly device according to claim 1, characterized in that, The mounting base (1) is provided with a receiving cavity (8) for mounting the needle removal device (5) and the sharps box (2).
3. The automatic insulin needle disassembly device according to claim 2, characterized in that, The mounting base (1) is provided with a through hole (9), which connects to the receiving cavity (8). The rotating device (7) includes a drive motor (11), a first gear (12) disposed on the output shaft of the drive motor (11), and a support cylinder (14). The support cylinder (14) is rotatably connected to the through hole (9) and is used to support the limiting device (6). A second gear (13) is provided on the outer surface of the support cylinder (14), and the second gear (13) meshes with the first gear (12).
4. The automatic insulin needle disassembly device according to claim 1, characterized in that, The sliding part (25) has a mounting groove (27) at its end, and a ball bearing (28) is provided in the mounting groove (27).
5. The automatic insulin needle disassembly device according to claim 1, characterized in that, The friction layer (29) is provided at the end of the friction part (26).
6. The automatic insulin needle disassembly device according to claim 3, characterized in that, The mounting base (1) is provided with a button (30), which is used to control the operation of the drive motor (11).
7. An automatic insulin needle disassembly device according to claim 2, characterized in that, The receiving cavity (8) is provided with an opening (16), and an L-shaped sealing plate (17) is detachably connected to the opening (16). The L-shaped sealing plate (17) is provided with a fixing groove (18) for fixing the sharps box (2), and an extension plate (19) is provided at the opening of the fixing groove (18).
8. An automatic insulin needle disassembly device according to claim 1, characterized in that, The first storage hole (3) has five holes, and the second storage hole (4) has four holes.
9. An injection tray for an automatic disassembly device for securing insulin needles, characterized in that, The device includes a treatment tray (20) and an automatic insulin needle disassembly device according to any one of claims 1 to 8. The side wall of the treatment tray (20) is provided with a slot (22), and the mounting base (1) is provided with a buckle (21). The mounting base (1) is detachably connected to the slot (22) via the buckle (21).