Chemical reaction kettle with reaction promoting function

Abstract

The chemical reaction kettle with the reaction promoting function comprises a storage box, a control panel, a discharging pipe, a bearing seat and a driving motor, an equipment body is fixed to one side of the top end of the storage box, the discharging pipe is installed in the center of the bottom end of the equipment body, a cooling water jacket is installed on one side of the surface of the equipment body, and the cooling water jacket is connected with the bearing seat. A water inlet pipe is installed on the outer wall of one side of the cooling water jacket, a water outlet pipe is installed on the outer wall of the other side of the cooling water jacket, a feeding port is formed in one side of the surface of the equipment body, and a supporting frame is installed in the center of the top end of the equipment body. The inner container is arranged in the equipment main body, and the electric heating wire is wound on the surface of the inner container, so that reaction materials can be quickly and uniformly heated, and the reaction efficiency is remarkably improved. The temperature sensor is arranged to monitor the temperature of the inner container in real time, so that the reaction is carried out under the optimal temperature condition, and the reaction process is further optimized.

Description

Technical Field

[0001] This utility model relates to the field of chemical production equipment technology, specifically a chemical reaction vessel with a reaction-promoting function. Background Technology

[0002] In chemical production processes, the reactor is a key piece of equipment, and its performance directly affects reaction efficiency and product quality. Traditional reactors typically use external heating, transferring heat to the reactants via heat conduction. However, this method suffers from slow heating rates and uneven heat distribution, leading to low reaction efficiency and difficulty in achieving precise temperature control. Furthermore, traditional stirring systems are simple in design, resulting in uneven material mixing and potentially causing incomplete localized reactions, which also negatively impacts product quality. Utility Model Content

[0003] The purpose of this invention is to provide a chemical reaction vessel with a reaction-promoting function to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a chemical reaction vessel with reaction-promoting function, comprising a storage tank, a control panel, a discharge pipe, a bearing seat, and a drive motor. The main body of the equipment is fixed to one side of the top of the storage tank, and a discharge pipe is installed at the center of the bottom of the main body, extending to the interior of the storage tank. A cooling water jacket is installed on one side of the surface of the main body, with an inlet pipe installed on one side of the outer wall of the cooling water jacket and an outlet pipe installed on the other side of the outer wall of the cooling water jacket. A feed inlet is installed on one side of the surface of the main body. A support frame is installed at the center of the end, and a bearing seat is installed on one side of the top of the support frame. A bearing seat is installed at the center of the top of the main body of the equipment. A drive motor is installed on one side of the top of the support frame, and a drive shaft is installed at the output end of the drive motor through a coupling. The bottom end of the drive shaft extends into the interior of the main body of the equipment. A limit frame is fixed on the outer wall of one side of the storage box, and a second motor is installed on one side of the surface of the limit frame. A control panel is installed on one side of the surface of the storage box. The output end of the microcontroller inside the control panel is electrically connected to the input ends of the drive motor and the second motor, respectively.

[0005] Preferably, a guide rod assembly is installed on the inner wall of one side of the storage box, and a screen is slidably installed at one end of the guide rod assembly, and a vibration mechanism is provided inside the limiting frame on one side of the screen.

[0006] Preferably, an inner liner is installed on one side of the main body of the device, and an electric heating wire is wound around one side of the surface of the inner liner. A temperature sensor is installed on one side of the top of the inner liner, and uprights are installed on both sides of the bottom of the inner liner.

[0007] Preferably, a turntable is fixed to one side of the bottom of the drive shaft, and a stirring shaft with equal spacing is installed on one side of the bottom end of the turntable, and a stirring blade is installed on one side of the surface of the stirring shaft.

[0008] Preferably, the vibration mechanism is provided with a disc, a limiting block, a movable plate, a connecting arm, and a limiting groove in sequence inside. The disc is rotatably installed on one side of the limiting frame, and the limiting block is fixed on one side of the disc surface. The movable plate is slidably installed inside the limiting frame on one side of the limiting block, and a limiting groove is provided on one side of the movable plate surface.

[0009] Preferably, a connecting arm is fixed to one side of the surface of the movable plate, and one end of the connecting arm is fixedly connected to one end of the screen.

[0010] This utility model provides a chemical reaction vessel with reaction-promoting function, which has significant technical advantages and positive effects compared with the prior art, specifically reflected in the following aspects:

[0011] 1. Improve reaction efficiency:

[0012] By installing an inner liner inside the main body of the equipment and wrapping electric heating wires around its surface, the reactants can be heated quickly and evenly, significantly improving reaction efficiency. The temperature sensor allows for real-time monitoring of the inner liner temperature, ensuring the reaction proceeds under optimal temperature conditions and further optimizing the reaction process.

[0013] The drive motor drives the drive shaft and the stirring blades on the stirring shaft to rotate, which makes the reactants fully mixed in the vessel, avoiding the problem of insufficient reaction in some areas, thereby greatly improving the overall efficiency of the reaction.

[0014] 2. Enhances the uniformity of material mixing:

[0015] The stirring blades arranged at equal intervals on the stirring shaft can form a uniform flow field during rotation, ensuring the uniformity of mixing of the reactants throughout the vessel and avoiding problems such as incomplete reaction or unstable product quality caused by uneven mixing.

[0016] 3. Optimize temperature control:

[0017] The cooling water jacket design allows the main body of the equipment to dissipate heat in a timely manner during high-temperature reactions, preventing equipment damage or reaction runaway due to excessive temperature. The rational layout of the inlet and outlet pipes ensures the circulation of cooling water within the cooling water jacket, improving heat dissipation efficiency.

[0018] The temperature sensor at the top of the inner tank can monitor the reaction temperature in real time and adjust it via the control panel, achieving precise control of the reaction temperature and ensuring that the reaction takes place within the optimal temperature range.

[0019] 4. Improve equipment stability and durability:

[0020] The support frame and bearing housing at the top of the main body of the equipment effectively support the drive motor and drive shaft, reducing vibration and wear during operation and extending the service life of the equipment.

[0021] The combined use of the limit frame and the second motor can provide stable limit and auxiliary drive functions during equipment operation, further enhancing the stability and reliability of the equipment.

[0022] 5. Reduce energy consumption and environmental pollution:

[0023] By optimizing the heating and stirring system, this invention can achieve a high-efficiency reaction with low energy consumption, thus reducing energy consumption.

[0024] The design of the cooling water jacket effectively reduces heat emissions during equipment operation, thereby reducing environmental thermal pollution.

[0025] 6. Improve ease of operation and level of automation:

[0026] The control panel settings enable operators to remotely control the drive motor and the second motor via a microcontroller, improving the ease of operation and the level of automation.

[0027] The real-time monitoring and feedback adjustment functions of the temperature sensor reduce manual intervention and improve the intelligence level of the equipment.

[0028] In summary, this invention not only has significant advantages in improving reaction efficiency, enhancing material mixing uniformity, and optimizing temperature control, but also performs excellently in improving equipment stability, reducing energy consumption and environmental pollution, and improving operational convenience and automation level, fully demonstrating its innovative and practical value in the chemical industry. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0030] Figure 2 This is a schematic diagram of the front cross-sectional structure of this utility model;

[0031] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0032] Figure 4 This is an enlarged structural schematic diagram of the vibration mechanism of this utility model;

[0033] In the diagram: 1. Storage bin; 2. Control panel; 3. Discharge pipe; 4. Main body of the equipment; 5. Water outlet pipe; 6. Cooling water jacket; 7. Support frame; 8. Bearing seat; 9. Drive shaft; 10. Drive motor; 11. Feed inlet; 12. Water inlet pipe; 13. Limiting frame; 14. Second motor; 15. Turntable; 16. Inner liner; 17. Electric heating wire; 18. Upright pole; 19. Guide rod assembly; 20. Screen; 21. Vibration mechanism; 2101. Disc; 2102. Limiting block; 2103. Movable plate; 2104. Connecting arm; 2105. Limiting groove; 22. Stirring shaft; 23. Stirring blade; 24. Temperature sensor. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] Please see Figure 1-4 This utility model provides an embodiment of a chemical reaction vessel with a reaction-promoting function, comprising a storage tank 1, a control panel 2, a discharge pipe 3, a bearing seat 8, and a drive motor 10. A main body 4 is fixed to one side of the top of the storage tank 1, and a discharge pipe 3 is installed at the center of the bottom of the main body 4, with the bottom end of the discharge pipe 3 extending into the interior of the storage tank 1. A cooling water jacket 6 is installed on one side of the surface of the main body 4, and an inlet pipe 12 is installed on the outer wall of one side of the cooling water jacket 6. An outlet pipe 5 is installed on the outer wall of the other side of the cooling water jacket 6. A feed inlet 11 is installed on one side of the surface of the main body 4. A support frame 7 is installed at the center of the top of the main body 4, and a bearing seat 8 is installed on one side of the top of the support frame 7. A drive motor 10 is installed on one side of the top of the support frame 7, and a drive shaft 9 is installed at the output end of the drive motor 10 through a coupling. The bottom end of the drive shaft 9 extends into the interior of the main body 4. A limit frame 13 is fixed on the outer wall of one side of the storage box 1, and a second motor 14 is installed on one side of the surface of the limit frame 13.

[0036] A turntable 15 is fixed on one side of the bottom of the drive shaft 9, and a stirring shaft 22 with equal spacing is installed on one side of the bottom end of the turntable 15, and a stirring blade 23 is installed on one side of the surface of the stirring shaft 22.

[0037] Chemical materials to be processed are fed into the inner liner 16 through the feed inlet 11. Then, the drive motor 10 is turned on through the control panel 2, which drives the drive shaft 9 and the turntable 15 to rotate in sequence. The bearing seat 8 can limit the rotation of the drive shaft 9. When the turntable 15 rotates, multiple sets of stirring shafts 22 can rotate around the turntable 15, thereby using the stirring shafts 22, stirring blades 23, and upright rods 18 to mix the materials inside the inner liner 16 and reduce the existence of mixing blind spots.

[0038] An inner liner 16 is installed on one side inside the main body 4 of the equipment, and an electric heating wire 17 is wound around one side of the surface of the inner liner 16. A temperature sensor 24 is installed on one side of the top of the inner liner 16, and uprights 18 are installed on both sides of the bottom of the inner liner 16.

[0039] The inner tank 16 is heated by the electric heating wire 17, and the main body of the equipment 4 can play a certain role in heat preservation of the inner tank 16. The internal processing temperature of the equipment is constantly monitored by the temperature sensor 24. After the mixing and processing is completed, the water inlet pipe 12 can be connected to the external cold water supply end, and the water outlet pipe 5 can be connected to the drain end. At this time, cooling water will be injected into the cooling water jacket 6, thereby quickly cooling the outer surface of the main body of the equipment 4, making it easier for the staff to handle and collect materials later.

[0040] A guide rod assembly 19 is installed on the inner wall of one side of the storage bin 1, and a screen 20 is slidably installed on one end of the guide rod assembly 19. A vibration mechanism 21 is provided inside the limiting frame 13 on one side of the screen 20.

[0041] The vibration mechanism 21 is provided with a disc 2101, a limiting block 2102, a movable plate 2103, a connecting arm 2104 and a limiting groove 2105 in sequence inside. The disc 2101 is rotatably installed on one side of the limiting frame 13, and the limiting block 2102 is fixed on one side of the surface of the disc 2101. The movable plate 2103 is slidably installed inside the limiting frame 13 on one side of the limiting block 2102, and the limiting groove 2105 is provided on one side of the surface of the movable plate 2103.

[0042] A connecting arm 2104 is fixed to one side of the surface of the movable plate 2103, and one end of the connecting arm 2104 is fixedly connected to one end of the screen 20.

[0043] Open the switch valve on the discharge pipe 3, and the processed material enters the storage box 1 through the discharge pipe 3. Turn on the second motor 14 through the control panel 2, and the second motor 14 drives the disc 2101 to rotate. The limit block 2102 rotates around the center of the disc 2101. Since the limit block 2102 is stuck in the limit groove 2105 of the movable plate 2103, the rotation of the limit block 2102 can be converted into the horizontal reciprocating motion of the movable plate 2103 and the connecting arm 2104. That is, the connecting arm 2104 drives the screen 20 to vibrate rapidly horizontally. The guide rod assembly 19 guides and limits the movement of the screen 20, so the chemical material falling on the screen 20 can be screened, saving the workers the work of screening separately.

[0044] A control panel 2 is installed on one side of the surface of the storage box 1. The output terminal of the microcontroller inside the control panel 2 is electrically connected to the input terminal of the drive motor 10, the second motor 14, the electric heating wire 17 and the temperature sensor 24 respectively.

[0045] Working Principle: During operation, the chemical material to be processed is first fed into the inner tank 16 through the feed inlet 11. Then, the drive motor 10 is activated via the control panel 2, causing it to sequentially drive the drive shaft 9 and turntable 15 to rotate. The bearing seat 8 limits the rotation of the drive shaft 9. While the turntable 15 rotates, multiple stirring shafts 22 rotate around it, thus mixing the material inside the inner tank 16 using the stirring shafts 22, stirring blades 23, and uprights 18. This reduces the presence of mixing blind spots and improves the material processing efficiency of the equipment. The inner tank 16 is heated by the electric heating wire 17, and the main body 4 provides some insulation. The internal processing temperature is constantly monitored by the temperature sensor 24. After mixing is complete, the inlet pipe 12 is connected to an external cold water supply, and the outlet pipe 5 is connected to a drain. Cooling water is then injected into the cooling water jacket 6, thus cooling the main body 4. The outer surface is rapidly cooled, making it easier for workers to handle and collect materials for subsequent processing, thus improving the material processing efficiency of the equipment. The valve on the discharge pipe 3 is opened, and the processed material enters the storage bin 1 through the discharge pipe 3. The second motor 14 is activated via the control panel 2, causing the disc 2101 to rotate. The limiting block 2102 rotates around the center of the disc 2101. Because the limiting block 2102 is engaged in the limiting groove 2105 of the movable plate 2103, the rotation of the limiting block 2102 is converted into the horizontal reciprocating motion of the movable plate 2103 and the connecting arm 2104. The connecting arm 2104 drives the screen 20 to vibrate rapidly horizontally. The guide rod assembly 19 guides and limits the movement of the screen 20, allowing the chemical material falling on the screen 20 to be screened, eliminating the need for separate screening by workers and reducing their workload.

[0046] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A chemical reaction vessel with reaction-promoting function, comprising a storage tank (1), a control panel (2), a discharge pipe (3), a bearing seat (8), and a drive motor (10), characterized in that: The storage box (1) has a main body (4) fixed to one side of its top, and a discharge pipe (3) is installed at the center of the bottom of the main body (4). The bottom of the discharge pipe (3) extends into the interior of the storage box (1). A cooling water jacket (6) is installed on one side of the surface of the main body (4), and an inlet pipe (12) is installed on the outer wall of one side of the cooling water jacket (6). An outlet pipe (5) is installed on the outer wall of the other side of the cooling water jacket (6). A feed inlet (11) is installed on one side of the surface of the main body (4). A support frame (7) is installed at the center of the top of the main body (4), and a bearing seat (8) is installed on one side of the top of the support frame (7). A bearing seat (8) is installed at the center of the top of the main body (4). A drive motor (10) is installed on one side of the top of the support frame (7). The output end of the drive motor (10) is connected to a drive shaft (9) via a coupling. The bottom end of the drive shaft (9) extends into the interior of the main body (4). A limit frame (13) is fixed on the outer wall of one side of the storage box (1). A second motor (14) is installed on one side of the surface of the limit frame (13). A control panel (2) is installed on one side of the surface of the storage box (1). The output end of the microcontroller inside the control panel (2) is electrically connected to the input ends of the drive motor (10) and the second motor (14).

2. A chemical reaction vessel with reaction-promoting function according to claim 1, characterized in that: A guide rod assembly (19) is installed on the inner wall of one side of the storage box (1), and a screen (20) is slidably installed on one end of the guide rod assembly (19), and a vibration mechanism (21) is provided inside the limiting frame (13) on one side of the screen (20).

3. A chemical reaction vessel with reaction-promoting function according to claim 1, characterized in that: An inner liner (16) is installed on one side inside the main body (4) of the device, and an electric heating wire (17) is wound on one side of the surface of the inner liner (16). A temperature sensor (24) is installed on one side of the top of the inner liner (16), and uprights (18) are installed on both sides of the bottom of the inner liner (16).

4. A chemical reaction vessel with reaction-promoting function according to claim 1, characterized in that: A turntable (15) is fixed on one side of the bottom of the drive shaft (9), and a stirring shaft (22) with equal spacing is installed on one side of the bottom of the turntable (15), and a stirring blade (23) is installed on one side of the surface of the stirring shaft (22).

5. A chemical reaction vessel with reaction-promoting function according to claim 2, characterized in that: The vibration mechanism (21) is provided with a disc (2101), a limiting block (2102), a movable plate (2103), a connecting arm (2104), and a limiting groove (2105) in sequence inside. The disc (2101) is rotatably installed on one side of the limiting frame (13), and the limiting block (2102) is fixed on one side of the surface of the disc (2101). The movable plate (2103) is slidably installed inside the limiting frame (13) on one side of the limiting block (2102), and the limiting groove (2105) is provided on one side of the surface of the movable plate (2103).

6. A chemical reaction vessel with reaction-promoting function according to claim 5, characterized in that: A connecting arm (2104) is fixed to one side of the surface of the movable plate (2103), and one end of the connecting arm (2104) is fixedly connected to one end of the screen (20).

Images