Recycling and crushing device for defective soy sauce bottles
By designing a recycling and crushing device for defective soy sauce bottles with two sets of small-capacity crushing barrels used alternately, the problems of uneven crushing and low efficiency were solved, achieving uniform crushing and efficient fragment collection, which is suitable for widespread application.
Patent Information
- Application Number
- CN202520126172.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing defective soy sauce bottle crushing devices suffer from uneven crushing and low efficiency. In particular, they are prone to producing large glass fragments when crushing in batches, and require shutdown for cleaning after crushing, which affects work efficiency.
Two sets of smaller crushing barrels are used alternately, combined with a crushing device driven by a cylinder and a motor, to achieve uniform crushing and rapid alternating operation. Through structural design such as lifting plates, pressure plates and scrapers, uniform crushing and rapid collection of fragments are ensured.
Uniform crushing was achieved, reducing the generation of large glass fragments. Furthermore, the alternating use of crushing barrels shortened the crushing interval, thereby improving crushing efficiency and fragment collection efficiency.
Smart Images
Figure CN223832377U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of recycling and crushing technology, and in particular to a recycling and crushing device for defective soy sauce bottles. Background Technology
[0002] Soy sauce bottles are containers for holding soy sauce, and they are usually made of glass. During the production process of soy sauce bottles, defective bottles are sometimes produced, such as those with cracks, dents, or irregular shapes. Therefore, these defective soy sauce bottles are usually crushed and recycled to achieve the recycling of glass materials and reduce manufacturing costs.
[0003] However, most commonly used crushing devices at present involve putting a batch of substandard soy sauce bottles into a crushing barrel and then crushing them by pressing down with a hydraulic cylinder. On the one hand, when there are a large number of bottles, the stress points will be different, resulting in uneven crushing and potentially large glass fragments, leading to incomplete crushing. On the other hand, after each crushing operation, the machine needs to be stopped and a considerable amount of time is spent discharging the fragments before the next batch of crushing can begin, resulting in poor work efficiency.
[0004] Therefore, it is necessary to provide a new recycling and crushing device for substandard soy sauce bottles to solve the above-mentioned technical problems. Utility Model Content
[0005] The technical problem solved by this utility model is to provide a recycling and crushing device for defective soy sauce bottles that can achieve a uniform crushing effect and ensure crushing efficiency.
[0006] To solve the above-mentioned technical problems, the present invention provides a recycling and crushing device for defective soy sauce bottles, comprising: a recycling platform, a conversion shaft rotatably mounted on the top of the recycling platform, a connecting plate fixedly mounted on the top of the conversion shaft, two first telescopic cylinders fixedly mounted on the top of the connecting plate, a crushing barrel fixedly mounted on the top of each of the two first telescopic cylinders, a lifting plate provided inside each of the two crushing barrels, the output shafts of the two first telescopic cylinders extending into the two crushing barrels respectively and fixedly connected to the corresponding lifting plates, and the output shafts of the two first telescopic cylinders slidingly connected to the bottom of the two crushing barrels respectively, and an installation baffle plate fixedly mounted on the top of the recycling platform. A second telescopic cylinder is fixedly installed on the top of the mounting plate. The output shaft of the second telescopic cylinder passes through the mounting plate and is slidably connected to it. A lower pressure plate is fixedly installed on the output shaft of the mounting plate. Two guide rods are fixedly installed on the bottom of the lower pressure plate. The same upper cover is slidably installed on the two guide rods. The inner diameter of the upper cover is adapted to the outer diameter of the crushing barrel. A crushing pressure plate is provided inside the upper cover. The outer diameter of the crushing pressure plate is adapted to the inner diameter of the crushing barrel. The bottom ends of the two guide rods are fixedly connected to the crushing pressure plate. A return spring is fixedly installed on the bottom of the lower pressure plate. The bottom end of the return spring is fixedly connected to the top of the upper cover.
[0007] Preferably, a concave positioning frame is fixedly installed at the bottom of the recycling platform, a horizontal push screw is rotatably installed inside the concave positioning frame, a linkage plate is threaded on the horizontal push screw, the top of the linkage plate extends above the recycling platform and is slidably connected to the recycling platform, a stabilizing plate is fixedly installed on the top of the linkage plate, and a concave receiving box is fixedly installed on the top of the stabilizing plate by bolts. The concave receiving box is located below the crushing barrel, and one of the first telescopic cylinders is located in the recess of the concave receiving box.
[0008] Preferably, a rodless cylinder is fixedly installed on the top of the recycling platform, a connecting box is fixedly installed on the slider of the rodless cylinder, a third telescopic cylinder is fixedly installed on the top of the connecting box, the output shaft of the third telescopic cylinder extends into the connecting box and is slidably connected to the top of the connecting box, a connecting strip is fixedly installed on the output shaft of the third telescopic cylinder, one side of the connecting strip extends out of the connecting box and a scraper is fixedly installed thereon, the connecting strip is slidably connected to one side of the connecting box, and the scraper is located above the crushing barrel.
[0009] Preferably, a geared motor is fixedly installed at the bottom of the recycling platform, and the output shaft of the geared motor is fixedly connected to the bottom end of the conversion shaft.
[0010] Preferably, two blocking rods are fixedly installed on the outer walls of both crushing barrels.
[0011] Preferably, a limiting port is provided at the top of the recycling platform, the linkage plate passes through the limiting port and contacts the inner wall of the limiting port, a servo motor is fixedly installed on one outer wall of the concave positioning frame, and the output shaft of the servo motor is fixedly connected to one end of the horizontal push screw.
[0012] Preferably, two back-connecting strips are fixedly installed on the top of the recycling platform, and the rodless cylinder is fixedly connected to the two back-connecting strips.
[0013] Compared with related technologies, the recycling and crushing device for defective soy sauce bottles provided by this utility model has the following beneficial effects:
[0014] This utility model provides a recycling and crushing device for defective soy sauce bottles. By setting two sets of small-capacity crushing barrels, a small number of soy sauce bottles can be crushed in one crushing process. This ensures that the crushing is sufficiently uniform and that no large glass fragments are produced. Furthermore, by using the two sets of crushing barrels alternately, the interval time between the two crushing processes can be minimized. Thus, while ensuring crushing efficiency, the broken glass fragments can also be removed, achieving two goals at once and making it suitable for widespread application. Attached Figure Description
[0015] Figure 1 A schematic diagram of a preferred embodiment of the recycling and crushing device for defective soy sauce bottles provided by this utility model;
[0016] Figure 2 This is a schematic diagram of the rear view structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the assembly of the crushing barrel and the top cover in this utility model;
[0018] Figure 4 This is a cross-sectional view of the crushing barrel and the top cover in this utility model;
[0019] Figure 5 This is a schematic diagram of the connection structure between the linkage plate and the stabilizing plate in this utility model;
[0020] Figure 6 This is a schematic diagram of the connection structure between the connecting strip and the scraper in this utility model;
[0021] The following are the labels in the diagram: 1. Recycling platform; 2. Conversion shaft; 3. Connecting plate; 4. First telescopic cylinder; 5. Crushing barrel; 6. Lifting plate; 7. Mounting folding plate; 8. Second telescopic cylinder; 9. Lower pressure plate; 10. Guide rod; 11. Top cover; 12. Crushing pressure plate; 13. Return spring; 14. Concave positioning frame; 15. Horizontal push screw; 16. Linkage plate; 17. Stabilizing plate; 18. Concave receiving box; 19. Rodless cylinder; 20. Connecting box; 21. Third telescopic cylinder; 22. Connecting strip; 23. Scraper. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] Please refer to the following: Figure 1-6The recycling and crushing device for defective soy sauce bottles includes: a recycling platform 1, with a conversion shaft 2 rotatably mounted on the top of the recycling platform 1, a connecting plate 3 fixedly mounted on its top, and a reduction motor fixedly mounted on the bottom of the recycling platform 1, the output shaft of which is fixedly connected to the bottom end of the conversion shaft 2. Two first telescopic cylinders 4 are fixedly mounted on the top of the connecting plate 3, and a crushing barrel 5 is fixedly mounted on the top of each of the two first telescopic cylinders 4. Each of the two crushing barrels 5 is equipped with a lifting plate 6. The output shafts of the two first telescopic cylinders 4 extend into the two crushing barrels 5 respectively and are fixed to the corresponding lifting plates 6. The two first telescopic cylinders 4 are connected, and their output shafts are slidably connected to the bottom of the two crushing barrels 5 respectively. By extending the output shafts of the first telescopic cylinders 4, the broken glass fragments can be pushed out by the lifting plate 6 for easy collection. A mounting baffle 7 is fixedly installed on the top of the recycling platform 1, and a second telescopic cylinder 8 is fixedly installed on its top. The output shaft of the second telescopic cylinder 8 passes through the mounting baffle 7 and is slidably connected to it. A lower pressure plate 9 is fixedly installed on the output shaft of the mounting baffle 7, and two guide rods 10 are fixedly installed at the bottom of the lower pressure plate 9. A top cover 11 is slidably mounted on the guide rod 10. The inner diameter of the top cover 11 is adapted to the outer diameter of the crushing barrel 5. The top cover 11 can seal the top of the crushing barrel 5, and when sealing, the inner wall of the top cover 11 is in close contact with the outer wall of the crushing barrel 5. A crushing pressure plate 12 is provided inside the top cover 11. The outer diameter of the crushing pressure plate 12 is adapted to the inner diameter of the crushing barrel 5. That is, when the crushing pressure plate 12 enters the crushing barrel 5, its outer wall contacts the inner wall of the crushing barrel 5. This ensures that the crushing pressure plate 12 can enter the crushing barrel 5 smoothly, while also ensuring that the broken glass does not break. Above the crushing plate 12, and with small through holes provided on the crushing plate 12, the crushing plate 12 can be pressed down to crush the soy sauce bottle. The bottom ends of the two guide rods 10 are fixedly connected to the crushing plate 12. A return spring 13 is fixedly installed at the bottom of the lower plate 9, and its bottom end is fixedly connected to the top of the upper cover 11. Furthermore, two blocking rods are fixedly installed on the outer walls of the two crushing barrels 5. When the upper cover 11 descends to contact the blocking rods, the crushing plate 12 can continue to descend due to the action of the return spring 13, thereby enabling the crushing of the soy sauce bottle.
[0024] In the above method, in order to collect the broken glass, a concave positioning frame 14 is fixedly installed at the bottom of the recycling platform 1, and a horizontal push screw 15 is rotatably installed inside it. A servo motor is fixedly installed on one side of the outer wall of the concave positioning frame 14, and its output shaft is fixedly connected to one end of the horizontal push screw 15. A linkage plate 16 is threaded on the horizontal push screw 15. The top of the linkage plate 16 extends to the top of the recycling platform 1 and slides through it. A stabilizing plate 17 is fixedly installed on the top of the linkage plate 16. A concave receiving box 18 is fixedly installed on the top of the stabilizing plate 17 by bolts. The concave receiving box 18 is located below the crushing barrel 5, and one of the first telescopic cylinders 4 is located in the concave opening of the concave receiving box 18.
[0025] Furthermore, a rodless cylinder 19 is fixedly installed on the top of the recycling platform 1 via two back-connecting strips, and a connecting box 20 is fixedly installed on its slider. A third telescopic cylinder 21 is fixedly installed on the top of the connecting box 20, and its output shaft extends into the connecting box 20 and slides in connection with the top of the connecting box 20. A connecting strip 22 is fixedly installed on the output shaft of the third telescopic cylinder 21. One side of the connecting strip 22 extends out of the connecting box 20 and a scraper 23 is fixedly installed. The connecting strip 22 slides in connection with one side of the connecting box 20. The scraper 23 is located above the crushing barrel 5 and is close to the crushing barrel 5, thus forming a shield. This can prevent glass fragments pushed out by the lifting plate 6 from leaking out from one side of the concave receiving box 18. In addition, a limit opening is opened on the top of the recycling platform 1, and the linkage plate 16 passes through the limit opening and contacts the inner wall of the limit opening. This ensures that the linkage plate 16 can only move horizontally in a straight line.
[0026] The working principle of the recycling and crushing device for defective soy sauce bottles provided by this utility model is as follows:
[0027] In the initial state, the concave receiving box 18 is separated from the corresponding first telescopic cylinder 4;
[0028] When it is necessary to crush defective soy sauce bottles, first put a small amount of soy sauce bottles into both crushing barrels 5. Then, first activate the output shaft of the second telescopic cylinder 8 to extend, so that the lower pressure plate 9 carries the upper cover 11 down. When the upper cover 11 descends to contact the corresponding blocking rod, the output shaft of the second telescopic cylinder 8 continues to extend, so that under the action of the return spring 13, the two guide rods 10 carry the crushing pressure plate 12 to continue to descend. When it contacts the soy sauce bottle, the crushing work of the soy sauce bottle begins.
[0029] After crushing is completed, the output shaft of the second telescopic cylinder 8 retracts, bringing the upper cover 11 back to its original height position. Then, the reduction motor is started, its output shaft driving the conversion shaft 2 to rotate until the connecting plate 3 rotates 180°, at which point the reduction motor is turned off. At this point, the two crushing barrels 5 have completed their position alternation. Then, the output shaft of the second telescopic cylinder 8 extends to continue crushing. On the other side, the servo motor is started first in the forward direction, its output shaft driving the horizontal push screw 15 to rotate, causing the linkage plate 16, along with the stabilizing plate 17, to move towards the connecting plate 3. Finally, the corresponding first telescopic cylinder 4 enters the recess of the concave receiving box 18. Then, the first... The output shaft of the three telescopic cylinders 21 extends, so that the bottom end face of the scraper 23 contacts the top end face of the crushing barrel 5 to form a side stop. Then, the output shaft of the corresponding first telescopic cylinder 4 extends, pushing out the broken soy sauce bottle. Finally, the top end face of the corresponding lifting plate 6 is flush with the top end face of the corresponding crushing barrel 5. Then, the rodless cylinder 19 is activated, and the slider on it moves the connecting box 20 horizontally, so that the scraper 23 can push all the broken glass shards into the concave receiving box 18 below. After that, the above steps are reversed to make the scraper 23, the corresponding lifting plate 6 and the concave receiving box 18 return to their original positions.
[0030] Then, a small batch of soy sauce bottles is put into the crushing barrel 5. At this time, the crushing process on the other side is almost over. Then, the reduction motor can be started again to alternate the positions of the two crushing barrels 5, and then the process of crushing and taking out materials on one side can continue.
[0031] Compared with related technologies, the recycling and crushing device for defective soy sauce bottles provided by this utility model has the following beneficial effects:
[0032] This utility model provides a recycling and crushing device for defective soy sauce bottles. By setting two sets of small-capacity crushing barrels 5, a small number of soy sauce bottles can be crushed in one crushing process. This ensures that the crushing is sufficiently uniform and that no large glass fragments are produced. Furthermore, by using the two sets of crushing barrels 5 alternately, the interval time between the two crushing processes can be reduced to the greatest extent. Thus, while ensuring crushing efficiency, the broken glass fragments can also be removed, achieving two goals at once and making it suitable for widespread application.
[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A recycling and crushing device for defective soy sauce bottles, comprising a recycling platform, characterized in that, A conversion shaft is rotatably mounted on the top of the recycling platform. A connecting plate is fixedly mounted on the top of the conversion shaft. Two first telescopic cylinders are fixedly mounted on the top of the connecting plate. A crushing barrel is fixedly mounted on the top of each of the two first telescopic cylinders. A lifting plate is provided inside each of the two crushing barrels. The output shafts of the two first telescopic cylinders extend into the two crushing barrels respectively and are fixedly connected to the corresponding lifting plates. The output shafts of the two first telescopic cylinders are slidably connected to the bottom of the two crushing barrels respectively. A mounting baffle is fixedly mounted on the top of the recycling platform. A second telescopic cylinder is fixedly mounted on the top of the mounting baffle. The output shaft of the second telescopic cylinder passes through the mounting baffle and is slidably connected to the mounting baffle. A lower pressure plate is fixedly installed on the output shaft of the mounting baffle. Two guide rods are fixedly installed on the bottom of the lower pressure plate. The same upper cover is slidably installed on the two guide rods. The inner diameter of the upper cover is adapted to the outer diameter of the crushing barrel. A crushing pressure plate is provided inside the upper cover. The outer diameter of the crushing pressure plate is adapted to the inner diameter of the crushing barrel. The bottom ends of the two guide rods are fixedly connected to the crushing pressure plate. A return spring is fixedly installed at the bottom of the lower pressure plate. The bottom end of the return spring is fixedly connected to the top of the upper cover.
2. The recycling and crushing device for substandard soy sauce bottles according to claim 1, characterized in that, A concave positioning frame is fixedly installed at the bottom of the recycling platform. A horizontal push screw is rotatably installed inside the concave positioning frame. A linkage plate is threaded onto the horizontal push screw. The top of the linkage plate extends above the recycling platform and is slidably connected to the recycling platform. A stabilizing plate is fixedly installed on the top of the linkage plate. A concave receiving box is fixedly installed on the top of the stabilizing plate by bolts. The concave receiving box is located below the crushing barrel, and one of the first telescopic cylinders is located in the recess of the concave receiving box.
3. The recycling and crushing device for substandard soy sauce bottles according to claim 1, characterized in that, A rodless cylinder is fixedly installed on the top of the recycling platform. A connecting box is fixedly installed on the slider of the rodless cylinder. A third telescopic cylinder is fixedly installed on the top of the connecting box. The output shaft of the third telescopic cylinder extends into the connecting box and is slidably connected to the top of the connecting box. A connecting strip is fixedly installed on the output shaft of the third telescopic cylinder. One side of the connecting strip extends out of the connecting box and is fixedly installed with a scraper. The connecting strip is slidably connected to one side of the connecting box. The scraper is located above the crushing barrel.
4. The recycling and crushing device for substandard soy sauce bottles according to claim 1, characterized in that, A geared motor is fixedly installed at the bottom of the recycling platform, and the output shaft of the geared motor is fixedly connected to the bottom end of the conversion shaft.
5. The recycling and crushing device for substandard soy sauce bottles according to claim 1, characterized in that, Two blocking rods are fixedly installed on the outer wall of each of the two crushing barrels.
6. The recycling and crushing device for defective soy sauce bottles according to claim 2, characterized in that, The top of the recycling platform has a limiting port, the linkage plate passes through the limiting port and contacts the inner wall of the limiting port, and a servo motor is fixedly installed on one side of the outer wall of the concave positioning frame. The output shaft of the servo motor is fixedly connected to one end of the horizontal push screw.
7. The recycling and crushing device for defective soy sauce bottles according to claim 3, characterized in that, Two back-connecting strips are fixedly installed on the top of the recycling platform, and the rodless cylinder is fixedly connected to the two back-connecting strips.