Dust-removing steel slag magnetic separation device
By integrating dust removal components and water spraying blocks into the steel slag magnetic separator to remove dust, the problem of dust pollution during the magnetic separation process is solved, achieving efficient dust removal and improved iron purity, thus reducing production costs.
Patent Information
- Application Number
- CN202423074622.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing steel slag magnetic separators generate a large amount of dust during the magnetic separation process, affecting the working environment and ecological environment. Furthermore, unreasonable structural design leads to dust accumulation, increasing production costs and environmental pollution.
Design a device that includes a magnetic separation component, a dust removal component, and a feed cylinder. By using a rinsing block to spray water during the magnetic separation process to remove dust from the surface of iron elements and collecting it together with the water, and combining the design of a scraper and a feeding channel, the dust can be effectively removed.
It effectively reduces pollution to the working environment and the ecological environment, improves the purity of iron, and reduces production costs and processing cycles.
Smart Images
Figure CN223832513U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel slag magnetic separation technology, specifically to a steel slag magnetic separation device for ash removal. Background Technology
[0002] In the steel production process, steel slag, as a type of smelting waste, is produced in huge quantities and has a complex composition, containing a large amount of iron and other metallic elements. Traditional steel slag treatment methods mainly rely on magnetic separation technology to recover and reuse the iron. However, during magnetic separation, dust and impurities in the steel slag are often separated along with the iron, which not only affects the purity of the iron but also generates a large amount of dust in subsequent processing, polluting the working environment and the ecological environment.
[0003] While existing steel slag magnetic separators on the market can effectively remove iron from steel slag, they still have shortcomings in ash removal. Many devices do not consider dust removal from the iron surface during the magnetic separation process, leading to the need for significant manpower and resources for dust removal in subsequent processing steps, increasing production costs and environmental pressure. Furthermore, some magnetic separators are structurally flawed, causing dust to easily accumulate inside the device, further exacerbating environmental pollution. Utility Model Content
[0004] The present invention aims to provide a steel slag magnetic separation device for ash removal, so as to solve the problem that existing steel slag magnetic separation devices generate a large amount of dust during the magnetic separation process, which affects the working environment and causes environmental pollution.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a magnetic separation device for removing ash from steel slag, comprising a magnetic separation component, a dust removal component, and a feeding cylinder. The magnetic separation component is used to select iron elements from the steel slag. The feeding cylinder is connected to the top of the magnetic separation cylinder. The dust removal component includes a dust removal box, a feeding channel, and a washing block. The top of the dust removal box extends through one side of the magnetic separation component. The feeding channel is inclined and has a trough at its top. The top of the feeding channel extends through the box and communicates with the inside of the magnetic separation cylinder. A scraper is connected to the top of the feeding channel and is connected to the top of the dust removal box. The bottom of the feeding channel extends through the bottom of the box. The washing block is connected to the top of the dust removal box and is located at the top of the feeding channel. The washing block is used to wash away dust from the surface of the iron elements. A water collection tank is provided at the bottom of the dust removal box.
[0006] The working principle of this utility model is as follows: Steel slag enters the magnetic separation component from the feed cylinder to begin magnetic separation. After magnetic separation, the iron elements fall through the scraper to the discharge channel and reach the dust collection box. The iron elements slide down the discharge channel, and the washing block starts spraying water. The water enters the discharge channel through the trough at the top of the discharge channel to wash the iron elements. The dust on the surface of the iron elements is washed away. The iron elements flow out of the discharge channel with the water and are filtered and collected. The water that does not enter the discharge channel is collected in the water cup collection tank.
[0007] The beneficial effects of this invention are as follows: 1. This device removes surface dust from the magnetically separated iron elements through a dust removal component, effectively avoiding a large amount of dust generated in subsequent iron element recycling processes, thereby significantly reducing pollution to the working environment and the ecological environment; 2. By removing dust from the surface of the iron elements simultaneously during the magnetic separation process, the purity of the magnetically separated iron elements is improved, making them more suitable for subsequent processing and utilization; 3. Traditional steel slag magnetic separation devices often require additional dust removal treatment after magnetic separation, which not only increases labor and material costs but also extends the processing cycle. The device of this invention, through its integrated design, completes the dust removal work during the magnetic separation process, thereby reducing production costs.
[0008] Furthermore, the magnetic separation assembly includes a magnetic separator drum and a magnetic separator ring. Fixed columns are located at both ends of the magnetic separator drum, with bearings connected to opposite sides of the fixed columns. A rotating column is connected between the bearings, passing through the central axis of the magnetic separator drum. The portion of the rotating column inside the magnetic separator drum is connected to the magnetic separator ring. A motor is connected to one of the fixed columns, and the motor's output shaft is connected to the rotating column. During operation, the motor is started, and the motor's output shaft drives the rotating column to rotate. The rotating column then drives the magnetic separator ring to rotate, continuously separating iron elements and transporting them to the discharge channel.
[0009] Furthermore, the rinsing block is connected to an external water tank, and the bottom of the rinsing block has multiple drain holes. The drain holes allow water to be sprayed evenly from the rinsing block.
[0010] Furthermore, a water pipe connects the water collection tank and the rinsing block, and a water pump is connected to the top of the water pipe. This water pipe arrangement allows water that does not enter the discharge channel to be recycled.
[0011] Furthermore, a stop block is connected to the top of the feeding channel, and the stop block is located at the bottom of the baffle. The stop block can limit the movement of the mixture inside the magnetic separator.
[0012] Furthermore, the feeding channel is bent, and the top and bottom feeding channels are not on a vertical plane. This design of the feeding channel ensures that the iron elements are thoroughly flushed out.
[0013] Furthermore, the bottom feeding channel is longer than the top feeding channel. This variation in the length of the feeding channels prevents iron elements at the outlet from being washed away, thus preventing splashing. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of a steel slag magnetic separator for ash removal according to the present invention.
[0015] Figure 2 for Figure 1 A sectional view;
[0016] Figure 3 for Figure 2 Top view of the feed duct. Detailed Implementation
[0017] The following detailed description illustrates the specific implementation method:
[0018] The reference numerals in the accompanying drawings include: feed cylinder 1, magnetic separation assembly 2, magnetic separation cylinder 201, magnetic separation ring 202, rotating column 203, motor 3, dust removal assembly 4, baffle 401, dust removal box 402, rinsing block 403, water pump 404, drain hole 405, water pipe 406, water collection tank 407, material discharge channel 408, and fixed column 5.
[0019] The basic implementation examples are as follows: Figure 1 -Appendix Figure 3 The image shows a magnetic separation device for removing ash from steel slag, comprising a magnetic separation assembly, a dust removal assembly, and a feed cylinder. The magnetic separation assembly includes a magnetic separation cylinder and a magnetic separation ring. Fixed columns are installed at both ends of the magnetic separation cylinder, and bearings are fixedly connected to the top of opposite sides of the fixed columns. A rotating column is connected between the bearings, passing through the central axis of the magnetic separation cylinder. The portion of the rotating column inside the magnetic separation cylinder is fixedly connected to the magnetic separation ring. A motor is fixedly connected to one of the fixed columns, and the motor's output shaft is fixedly connected to the rotating column. The feed cylinder is fixedly connected to the top of the magnetic separation cylinder. The dust removal assembly includes a dust collection box, a discharge channel, and a washing block. The top left side of the dust collection box passes through the magnetic separation cylinder and leaves a certain gap with the magnetic separation ring. The discharge channel is bent downwards, with the top and bottom discharge channels connected. Not on a vertical plane, the bottom feeding channel is longer than the top feeding channel. The top of each feeding channel is equipped with a trough. The top of the feeding channel passes through the box body and connects to the inside of the magnetic separator. A scraper is fixedly connected to the top of the feeding channel and is fixedly connected to the top of the dust collector. The bottom of the scraper is slidably connected to the magnetic separator ring. A stop block is fixedly connected to the top of the feeding channel and is located at the bottom of the baffle. The bottom of the feeding channel passes through the bottom of the box body. A rinsing block is fixedly connected to the top of the dust collector and is located at the top of the feeding channel. The rinsing block is connected to an external water tank. The bottom of the rinsing block is connected to multiple drainage holes. A water collection tank is provided at the bottom of the dust collector. A water pipe connects the water collection tank and the rinsing block. A water pump is fixedly connected to the top of the water pipe.
[0020] The specific implementation process is as follows: Steel slag enters the magnetic separator from the feed cylinder. The motor is started, and the output shaft of the motor drives the rotating column to rotate. The rotating column drives the magnetic separator ring to rotate. The magnetic separator ring continuously magnetically separates and adsorbs iron elements. The iron elements after magnetic separation fall through the scraper into the discharge channel and reach the dust collection box. The iron elements slide down the discharge channel, and the drain hole of the washing block starts spraying water. The water enters the discharge channel through the trough at the top of the discharge channel to wash the iron elements. The dust on the surface of the iron elements is washed away. The iron elements flow out of the discharge channel with the water and are filtered and collected. The water cups that do not enter the discharge channel are collected in the water collection tank. The water pump draws the water in the water collection tank back into the washing block for washing.
[0021] The above descriptions are merely embodiments of this utility model, and common knowledge regarding specific structures and characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application shall be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.
Claims
1. A magnetic separator for removing ash from steel slag, characterized in that: The system includes a magnetic separation component, a dust removal component, and a feed cylinder. The magnetic separation component is used to select iron elements from steel slag. The feed cylinder is connected to the top of the magnetic separation cylinder. The dust removal component includes a dust removal box, a feeding channel, and a washing block. The top of the dust removal box extends through one side of the magnetic separation component. The feeding channel is inclined and has a trough at its top. The top of the feeding channel extends through the box body and communicates with the inside of the magnetic separation cylinder. A scraper is connected to the top of the feeding channel and is connected to the top of the dust removal box. The bottom of the feeding channel extends through the bottom of the box body. The washing block is connected to the top of the dust removal box and is located at the top of the feeding channel. The washing block is used to wash away dust from the surface of the iron elements. A water collection tank is provided at the bottom of the dust removal box.
2. The steel slag magnetic separator for ash removal according to claim 1, characterized in that: The magnetic separation assembly includes a magnetic separator drum and a magnetic separator ring. Fixed columns are provided at both ends of the magnetic separator drum. Bearings are connected to opposite sides of the fixed columns. A rotating column is connected between the bearings. The rotating column passes through the central axis of the magnetic separator drum. The part of the rotating column inside the magnetic separator drum is connected to the magnetic separator ring. A motor is connected to one side of the fixed column. The output shaft of the motor is connected to the rotating column.
3. The steel slag magnetic separator for ash removal according to claim 2, characterized in that: The flushing block is connected to an external water tank, and the bottom of the flushing block is connected to multiple drain holes.
4. The steel slag magnetic separator for ash removal according to claim 3, characterized in that: A water pipe connects the water collection tank and the rinsing block, and a water pump is connected to the top of the water pipe.
5. The steel slag magnetic separator for ash removal according to claim 4, characterized in that: A stop block is connected to the top of the feeding channel, and the stop block is located at the bottom of the baffle.
6. The steel slag magnetic separator for ash removal according to claim 5, characterized in that: The feeding channel is bent, and the top feeding channel and the bottom feeding channel are not on a vertical plane.
7. The steel slag magnetic separator for ash removal according to claim 6, characterized in that: The bottom feeding channel is longer than the top feeding channel.