Novel iron remover

By designing a new type of iron remover with sleeves and striking components, the problems of weakened magnetism and inconvenient cleaning are solved, achieving the effects of extended magnetism and convenient cleaning.

CN223832514UActive Publication Date: 2026-01-27HEFEI SUNRISE PIGMENTS
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Patent Information

Application Number
CN202520024903.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-01-27
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

Existing iron removers weaken their magnetism quickly and are difficult to clean up adsorbed iron filings, making them inconvenient to use.

Method used

A novel iron remover has been designed, which uses a detachable magnetic rod and sleeve structure. Iron filings are removed by a striking component and striking rod inside the sleeve, which extends the magnetic life and facilitates cleaning.

Benefits of technology

It extends the service life of the magnet rod, facilitates the cleaning of iron filings on the outer wall of the sleeve, and improves iron removal efficiency and ease of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel iron remover which comprises a cover plate, magnet rods detachably connected to the cover plate, a plurality of sleeves which are detachably connected to the bottom of the cover plate and respectively protect the outer parts of the magnet rods, a mounting assembly for fixing all the sleeves, and a plurality of knocking assemblies arranged in the inner parts of the sleeves, the magnet rod drives the knocking assembly to move to knock the inner wall of the sleeve when moving upwards from the interior of the sleeve and being pulled out. The sleeve is protected outside the magnet rod, so that the sleeve has magnetism, when aluminum paste flows through, the sleeve can adsorb scrap iron mixed in the aluminum paste to achieve the iron removal function, the service life of the magnet rod can be prolonged by isolating the magnet rod from being in direct contact with the aluminum paste, and the service life of the magnet rod is prolonged. And the iron chips adsorbed on the surface of the sleeve can be cleaned by taking out the magnet rods from the interior of the sleeve, cleaning is convenient, each magnet rod is detachably connected with the cover plate, independent replacement is convenient, and use is convenient.
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Description

Technical Field

[0001] This utility model belongs to the technical field of aluminum pigment production and processing equipment, specifically relating to a new type of iron remover. Background Technology

[0002] The grinding of flake aluminum pigments generally uses an iron drum ball mill. The raw material is spherical aluminum powder, and the grinding media is usually steel balls (iron alloy). The rotation of the ball mill causes the grinding media and the spherical aluminum powder to rub, squeeze, and impact each other, thus grinding the spherical aluminum powder into flake aluminum pigments. During this grinding process, iron filings are generated in the aluminum powder itself, inside the ball mill, and on the steel balls over time and mixed into the ground aluminum paste. Currently, the downstream applications of aluminum silver paste in the market have high requirements for iron content, especially in the coating industry. In order to remove iron filings in aluminum silver paste, a filter box is installed downstream of the ball mill in the production process of aluminum silver paste. The filter box is equipped with an iron remover to remove iron from the aluminum silver paste.

[0003] The existing iron separator has a relatively simple structure, generally consisting of an iron separator cover with a handle and several fixed magnetic rods (permanent magnets) welded to the iron separator cover. During use, the aluminum silver paste will directly contact the magnetic rods, and the magnetism will weaken quickly. In addition, the iron filings adsorbed on the magnetic rods are difficult to clean off, which makes it inconvenient to use. Utility Model Content

[0004] The purpose of this utility model is to provide a new type of iron remover to solve the above-mentioned problems. It aims to solve the technical problems of existing iron removers, which consist of a handle, an iron remover cover, and a magnetic rod (permanent magnet), where aluminum silver paste directly contacts the magnetic rod during use, the magnetism weakens quickly, and the iron filings adsorbed on the magnetic rod are difficult to clean off, resulting in many inconveniences in use.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A novel iron remover includes a cover plate, a magnetic rod detachably connected to the cover plate, several sleeves detachably connected to the bottom of the cover plate and respectively protecting the outside of each magnetic rod, an installation assembly for fixing all the sleeves, and several striking assemblies disposed inside each sleeve. When the magnetic rod is pulled out from inside the sleeve, it drives the striking assemblies to move to strike the inner wall of the sleeve.

[0007] As a further optimization of this utility model, the cover plate is provided with a perforation, the top of the magnet rod is provided with a sealing cap for sealing the perforation, the sealing cap is provided on the top of the cover plate and is detachably connected to the cover plate, and the bottom of the magnet rod is provided with a bulge with a diameter larger than the magnet rod and smaller than the perforation.

[0008] As a further optimization of this utility model, the bottom of the cover plate is provided with a number of sealing rings for snapping and fixing the sleeve.

[0009] As a further optimization of this utility model, the striking component includes a support frame disposed on the inner wall of the sleeve, a rotating rod rotatably connected to the support frame, and a striking part disposed at the bottom of the rotating rod. The top of the rotating rod is bent toward the inner wall of the sleeve to form a bent head, and a telescopic member is provided on the inner wall of the sleeve to support the bent head.

[0010] As a further optimization of this utility model, the telescopic component includes an outer cylinder disposed on the inner wall of the sleeve and having an internal cavity, an inner rod slidably connected inside the cavity of the outer cylinder, and a spring disposed inside the cavity of the outer cylinder for connecting the outer cylinder and the inner rod.

[0011] As a further optimization of this utility model, the installation assembly includes several connecting plates connected to the sleeve and mounting plates disposed on both sides of the connecting plates.

[0012] As a further optimization of this utility model, a handle is provided on the top of the cover plate.

[0013] As a further optimization of this utility model, the iron remover also includes a striking rod, which includes a rod body and several bulges on the rod body. The diameter of the rod body is consistent with that of the magnetic rod, and the diameter of the bulges is consistent with that of the bulges.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1) This utility model uses a sealing ring gasket to snap and fix the sleeve and the cover plate together, thereby placing the magnet rod inside the sleeve, making the sleeve magnetic. When the aluminum silver paste flows through, the iron filings mixed in the aluminum silver paste can be adsorbed through the sleeve with the built-in magnet rod, so as to achieve the function of iron removal. Compared with directly contacting the magnet rod with the aluminum silver paste, isolating the magnet rod from direct contact with the aluminum silver paste can extend the service life of the magnet rod. Moreover, the iron filings adsorbed on the surface of the sleeve can be cleaned by removing the magnet rod from the inside of the sleeve, which is convenient for cleaning. In addition, each magnet rod in this application is detachably connected to the cover plate, which is convenient for individual replacement and easy to use.

[0016] 2) The sleeve of this utility model is equipped with a striking component. When the magnet rod is pulled out from the inside of the sleeve, the bulge will press against each rotating rod and the bend in turn, so that the striking part leaves the inner wall of the sleeve. When the bulge moves up and no longer presses against the bend, the length of the telescopic part will increase and push the bend to make the rotating rod rotate. At this time, the striking part will strike the inner wall of the sleeve, which can play a certain role in removing iron filings adsorbed on the outer wall of the sleeve.

[0017] 3) This utility model can also clean iron filings on the outer wall of the sleeve by using the provided tapping rod. After the magnetic rod is taken out from the inside of the sleeve, the tapping rod is inserted into the inside of the sleeve through the perforation. Pulling the tapping rod up and down will make the tapping part inside the sleeve continuously tap the inner wall of the sleeve to further remove the iron filings adsorbed on the outer wall of the sleeve. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model (in the installed state).

[0019] Figure 2 This is the utility model Figure 1 Partial structural diagram (magnetic rod, cover plate, sleeve, and schematic diagram in the installation state).

[0020] Figure 3 This is the utility model Figure 1 Partial structural diagram (Schematic diagram of the magnet rod, cover plate, sleeve, and the separated state).

[0021] Figure 4 This is the utility model Figure 3 Partial structural diagram (state diagram of the bulge part pressing against the rotating rod / bent head).

[0022] Figure 5 This is a schematic diagram of the overall structure of the telescopic component of this utility model.

[0023] Figure 6 This is a schematic diagram of the striking rod of this utility model.

[0024] In the diagram: 1. Sleeve; 2. Connecting plate; 3. Mounting plate; 4. Cover plate; 5. Perforation; 6. Magnetic rod; 7. Sealing ring gasket; 8. Handle; 9. Bulges; 10. Support frame; 11. Rotating rod; 12. Striking part; 13. Bend head; 14. Outer cylinder; 15. Spring; 16. Inner rod; 17. Striking rod. Detailed Implementation

[0025] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0026] like Figure 1-6As shown, a novel iron remover includes a cover plate 4, a magnetic rod 6 detachably connected to the cover plate 4, several sleeves 1 detachably connected to the bottom of the cover plate 4 and respectively protecting the outside of each magnetic rod 6, an installation assembly for fixing all sleeves 1, and several striking assemblies disposed inside each sleeve 1. When the magnetic rod 6 is pulled out from inside the sleeve 1, it drives the striking assembly to move to strike the inner wall of the sleeve 1.

[0027] It should be noted that in this embodiment, the sleeve 1 is made of ferromagnetic material, specifically a steel sleeve 1 that can be magnetized by the magnet rod 6. When the magnet rod 6 is placed inside the sleeve 1, the sleeve 1 can be magnetized and become magnetic. After the magnet rod 6 is removed from the inside of the sleeve 1, the sleeve 1 will demagnetize and lose its magnetism.

[0028] In this embodiment, preferably, the support frame 10, rotating rod 11, striking part 12, bent head 13, outer cylinder 14, and inner rod 16 are all made of non-ferromagnetic materials, such as wood or hard plastic, and the spring 15 is preferably made of non-ferromagnetic metal materials.

[0029] Preferably, the cover plate 4 has a through hole 5, and the top of the magnet rod 6 has a sealing cover for sealing the through hole 5. The sealing cover is located on the top of the cover plate 4 and is detachably connected to the cover plate 4. It should be noted that in this embodiment, the sealing cover is connected and fixed to the cover plate 4 by fixing bolts. The bottom of the magnet rod 6 has a bulge 9 with a diameter larger than the magnet rod 6 and smaller than the through hole 5.

[0030] Preferably, the bottom of the cover plate 4 is provided with a plurality of sealing rings 7 for locking and fixing the sleeve 1.

[0031] Preferably, the striking assembly includes a support frame 10 disposed on the inner wall of the sleeve 1, a rotating rod 11 rotatably connected to the support frame 10, and a striking part 12 disposed at the bottom of the rotating rod 11. The top of the rotating rod 11 is bent toward the inner wall of the sleeve 1 to form a bent head 13. The inner wall of the sleeve 1 is provided with a telescopic member to support the bent head 13.

[0032] Preferably, the telescopic component includes an outer cylinder 14 disposed on the inner wall of the sleeve 1 and having an internal cavity, an inner rod 16 slidably connected inside the cavity of the outer cylinder 14, and a spring 15 disposed inside the cavity of the outer cylinder 14 for connecting the outer cylinder 14 and the inner rod 16.

[0033] Preferably, the installation assembly includes several connecting plates 2 connected to the sleeve 1 and mounting plates 3 disposed on both sides of the connecting plates 2, wherein the mounting plates 3 are used to connect to the inner wall of the filter box.

[0034] Preferably, the top of the cover plate 4 is provided with a handle 8 for easy gripping.

[0035] Preferably, the iron remover further includes a striking rod 17, which includes a rod body and several bulges on the rod body. The diameter of the rod body is consistent with that of the magnetic rod 6, and the diameter of the bulges is consistent with that of the bulges 9. In this embodiment, the striking rod 17 is made of a non-ferromagnetic material, preferably wood, hard plastic or other materials.

[0036] During use, fix the mounting plate 3 inside the filter box, pass the magnet rod 6 and the bulge 9 through the perforation 5 and move them down. The sealing cover is located at the top of the perforation 5. Then, use the fixing bolts to connect and fix the sealing cover to the cover plate 4. After all the magnet rods 6 are installed, hold the handle 8 and align each magnet rod 6 with each sleeve 1. Lower the cover plate 4 and magnet rods 6 upwards and press the cover plate 4 so that the sleeve 1 is engaged with the sealing ring gasket 7 at the bottom of the cover plate 4. This secures the cover plate 4 and the sleeve 1. The sleeve 1 is connected and fixed together, and the sleeve 1 is correspondingly protected outside the magnet rod 6. When the cover plate 4, the magnet rod 6 and the bulge 9 move down, the bulge 9 will press against the elbow 13, the elbow 13 will squeeze the telescopic component, the length of the telescopic component will become shorter, and the elbow 13 will rotate towards the inner wall of the sleeve 1 to avoid blocking the bulge 9 and the magnet rod 6 from moving down. The magnet rod 6 is located inside the sleeve 1, which makes the sleeve 1 magnetic. When the aluminum silver paste flows through, the iron filings mixed in the aluminum silver paste can be adsorbed through the sleeve 1 with the built-in magnet rod 6 to achieve the function of iron removal.

[0037] When it is necessary to clean the iron filings on the outside of the sleeve 1, empty the aluminum silver paste in the filter box, hold the handle 8, and pull the handle 8, cover plate 4, magnetic rod 6, and bulge 9 upwards. The cover plate 4 will separate from the sleeve 1. At this time, the bulge 9 will press against the rotating rod 11 and the elbow 13 in sequence, so that the striking part 12 will leave the inner wall of the sleeve 1. When the bulge 9 moves up and no longer presses against the elbow 13, the length of the telescopic part will increase and push the elbow 13, so that the rotating rod 11 will rotate. At this time, the striking part 12 will strike the inner wall of the sleeve 1, which can play a certain role in removing the iron filings adsorbed on the outer wall of the sleeve 1.

[0038] In actual use, the iron filings on the outer wall of the sleeve 1 can also be cleaned by the provided striking rod 17. After the magnetic rod 6 is taken out from the inside of the sleeve 1, the striking rod 17 can be inserted into the inside of the sleeve 1 through the perforation 5. Pulling the striking rod 17 up and down will make the striking part 12 inside the sleeve 1 strike the inner wall of the sleeve 1 to further remove the iron filings adsorbed on the outer wall of the sleeve 1.

[0039] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A novel iron separator, characterized in that: Includes a cover plate (4), a magnetic rod (6) detachably connected to the cover plate (4), several sleeves (1) detachably connected to the bottom of the cover plate (4) and respectively protecting the outside of each magnetic rod (6), an installation assembly for fixing all sleeves (1), and several striking assemblies provided inside each sleeve (1). When the magnetic rod (6) is pulled out from inside the sleeve (1), it drives the striking assembly to move to strike the inner wall of the sleeve (1).

2. The novel iron separator according to claim 1, characterized in that: The cover plate (4) has a perforation (5), and the top of the magnet rod (6) is provided with a sealing cap for sealing the perforation (5). The sealing cap is located on the top of the cover plate (4) and is detachably connected to the cover plate (4). The bottom of the magnet rod (6) is provided with a bulge (9) with a diameter larger than the magnet rod (6) and smaller than the perforation (5).

3. The novel iron separator according to claim 1, characterized in that: The bottom of the cover plate (4) is provided with several sealing gaskets (7) for snapping and fixing the sleeve (1).

4. The novel iron separator according to claim 1, characterized in that: The striking assembly includes a support frame (10) on the inner wall of the sleeve (1), a rotating rod (11) rotatably connected to the support frame (10), and a striking part (12) at the bottom of the rotating rod (11). The top of the rotating rod (11) is bent toward the inner wall of the sleeve (1) to form a bent head (13). The inner wall of the sleeve (1) is provided with a telescopic member to support the bent head (13).

5. A novel iron separator according to claim 4, characterized in that: The telescopic component includes an outer cylinder (14) disposed on the inner wall of the sleeve (1) and having an internal cavity, an inner rod (16) slidably connected inside the cavity of the outer cylinder (14), and a spring (15) disposed inside the cavity of the outer cylinder (14) for connecting the outer cylinder (14) and the inner rod (16).

6. A novel iron separator according to claim 1, characterized in that: The mounting assembly includes several connecting plates (2) connected to the sleeve (1) and mounting plates (3) located on both sides of the connecting plates (2).

7. A novel iron separator according to claim 1, characterized in that: The cover plate (4) is provided with a handle (8) at the top.

8. A novel iron separator according to claim 2, characterized in that: The iron remover also includes a striking rod (17), which includes a rod body and several bulges on the rod body. The diameter of the rod body is consistent with that of the magnet rod (6), and the diameter of the bulges is consistent with that of the bulges (9).