Bearing glue blocking device for ceramic roller machining
By designing a bearing adhesive blocking device for ceramic rollers, using blocking rings and collectors to block adhesive, the problem of adhesive splashing and flowing into the bearings during the high-speed rotation of ceramic rollers is solved, protecting the lubricating oil and improving the processing effect.
Patent Information
- Application Number
- CN202423152684.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-20
AI Technical Summary
During the high-speed production of ceramic rollers, glue splashes onto both ends of the roller surface and flows into the bearings, causing the lubricating oil inside the bearings to be diluted, which affects the processing effect.
A bearing adhesive blocking device was designed, including a support base, a blocking component, and a collection component. An electric telescopic cylinder drives a push block to engage the blocking ring, blocking the adhesive and directing it to the collection component, thus preventing adhesive from splashing and flowing into the bearing.
It effectively prevents glue from splashing and flowing into the bearing, protects the bearing lubricant, and ensures the processing quality of the ceramic roller.
Smart Images
Figure CN223832737U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic roller processing technology, and in particular to a bearing rubber blocking device for ceramic roller processing. Background Technology
[0002] In the high-speed production process of ceramic rollers, in order to increase the adhesion between the layers of the ceramic roller, ensure that the materials of each layer are tightly bonded, and improve the overall stability and durability of the ceramic roller, it is necessary to apply glue to the surface of the ceramic roller to prevent the separation and detachment of the layers.
[0003] Currently, in the high-speed production process of ceramic rollers, the bearings at both ends of the ceramic roller are assembled with the processing equipment. Then, the processing equipment drives the ceramic roller to rotate at high speed. During the high-speed rotation, glue is continuously added to increase the adhesion between the layers of the ceramic roller and ensure that the materials of each layer are tightly bonded.
[0004] However, using the above method, the glue on the surface of the ceramic roller will splash to both ends of the roller during high-speed rotation. The glue will flow into the bearings at both ends, causing the lubricating oil inside the bearings to be diluted, which will affect the processing of the ceramic roller. Utility Model Content
[0005] The purpose of this invention is to provide a bearing adhesive blocking device for ceramic roller processing, which aims to solve the problem that during the high-speed rotation of the ceramic roller in the existing processing equipment, the adhesive on the surface of the ceramic roller will splash to both ends of the roller surface, and the adhesive will flow into the bearings at both ends, causing the lubricating oil inside the bearings to be diluted, thus affecting the processing of the ceramic roller.
[0006] To achieve the above objectives, this utility model provides a bearing baffle device for ceramic roller processing, including a support base and a baffle assembly;
[0007] The blocking assembly includes a collector and two blocking structures;
[0008] The collecting component is disposed on one side of the supporting base; the two blocking structures are respectively disposed on both sides of the collecting component; the blocking structure includes a supporting component, an electric telescopic cylinder, a push block, a lower blocking ring, an upper blocking ring, a fixing component, and a flow guide. The supporting component is disposed on one side of the collecting component; the electric telescopic cylinder is fixedly connected to the supporting component and is located on one side of the supporting component; the push block is fixedly connected to the electric telescopic cylinder and is located on one side of the electric telescopic cylinder; the lower blocking ring is fixedly connected to the push block and is located on one side of the push block; the upper blocking ring is rotatably connected to the lower blocking ring and is located on one side of the lower blocking ring; the fixing component is disposed on one side of the upper blocking ring; and the flow guide is disposed on one side of the lower blocking ring.
[0009] The collecting component includes a collecting frame, a discharge pump, and a discharge pipe. The collecting frame is fixedly connected to the support base and is located on one side of the support base. The discharge pump is connected to the collecting frame and is located on one side of the collecting frame. The discharge pipe is connected to the discharge pump and is located on one side of the discharge pump.
[0010] The support member includes a connecting part and a load-bearing block. The connecting part is fixedly connected to the collection frame and is located on one side of the collection frame. The load-bearing block is fixedly connected to the connecting part and to the electric telescopic cylinder, and is located on one side of the connecting part.
[0011] The fixing component includes a fixing part and a locking screw. The fixing part is fixedly connected to the upper blocking ring and is located on one side of the upper blocking ring. The locking screw is threadedly connected to the fixing part and to the lower blocking ring, and is located on one side of the fixing part.
[0012] The flow guide includes a flow guide hopper and a flow guide hose. The flow guide hopper is connected to the lower blocking ring and is located on one side of the lower blocking ring. The flow guide hose is connected to the flow guide hopper and is located inside the collection frame.
[0013] This utility model discloses a bearing adhesive blocking device for ceramic roller processing. During high-speed processing of the ceramic roller, the ceramic roller is fixed to the processing equipment by bearings at both ends. The support base is then fixed on the processing equipment platform below the ceramic roller. The electric telescopic cylinders on the support members on both sides drive the push blocks, causing the lower blocking ring to engage with the bottom of the conical areas at both ends of the ceramic roller. Then, the upper blocking ring is pried open to engage with the lower blocking ring, so that the upper blocking ring contacts the upper end of the conical area of the ceramic roller and is fixed by the fixing member. During the high-speed rotation of the ceramic roller, the glue added is blocked by the lower and upper blocking rings, with some falling into the collection member and some flowing along the guide member on the lower blocking ring into the collection member. This effectively blocks the glue, solving the problem in existing processing equipment where, during high-speed rotation of the ceramic roller, glue on the surface splashes to both ends of the roller surface and flows into the bearings at both ends, diluting the lubricating oil inside the bearings and affecting the processing of the ceramic roller. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 2This is a front view of the entire utility model.
[0017] Figure 3 This is a side view of the entire utility model.
[0018] Figure 4 This is a top view of the entire utility model.
[0019] 101-Support base, 102-Collection component, 103-Blocking structure, 104-Support component, 105-Electric telescopic cylinder, 106-Push block, 107-Lower blocking ring, 108-Upper blocking ring, 109-Fixing component, 110-Flow guide component, 111-Collection frame, 112-Discharge pump, 113-Discharge pipe, 114-Connecting part, 115-Bearing block, 116-Fixing part, 117-Locking screw, 118-Flow guide hopper, 119-Flow guide hose. Detailed Implementation
[0020] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0021] Please see Figures 1-4 ,in, Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a front view of the entire utility model. Figure 3 This is a side view of the entire utility model. Figure 4 This is a top view of the entire utility model.
[0022] This utility model discloses a bearing adhesive blocking device for ceramic roller processing, comprising a support base 101 and a blocking assembly. The blocking assembly includes a collecting component 102 and two blocking structures 103. Each blocking structure 103 includes a support component 104, an electric telescopic cylinder 105, a push block 106, a lower blocking ring 107, an upper blocking ring 108, a fixing component 109, and a guide component 110. The collecting component 102 includes a collecting frame 111, a discharge pump 112, and a discharge pipe 113. The support component 104 includes a connecting part 114 and a load-bearing block 115. The fixing component 109 includes a fixing part 116 and a locking screw 117. The guide component 110 includes a guide bucket 118 and a guide hose 119. This solution solves the problem that during the high-speed rotation of the ceramic roller in existing processing equipment, adhesive on the surface of the ceramic roller splashes towards both ends of the roller surface, and the adhesive flows into the bearings at both ends, diluting the lubricating oil inside the bearings and affecting the processing of the ceramic roller.
[0023] In this specific embodiment, the support base 101 is used to support the installation of the blocking component.
[0024] The collection component 102 is disposed on one side of the support base 101; two blocking structures 103 are respectively disposed on both sides of the collection component 102; the support component 104 is disposed on one side of the collection component 102; the electric telescopic cylinder 105 is fixedly connected to the support component 104 and is located on one side of the support component 104; the push block 106 is fixedly connected to the electric telescopic cylinder 105 and is located on one side of the electric telescopic cylinder 105; the lower blocking ring 107 is fixedly connected to the push block 106 and is located on one side of the push block 106; the upper blocking ring 108 is rotatably connected to the lower blocking ring 107 and is located on one side of the lower blocking ring 107; the fixing component 109 is disposed on one side of the upper blocking ring 108; and the guide component 110 is disposed on one side of the lower blocking ring 107. During high-speed processing of the ceramic roller, the ceramic roller is fixed to the processing equipment via bearings at both ends, and then the support base 101 is fixed to the processing equipment. The platform is located below the ceramic roller. The electric telescopic cylinders 105 on the support members 104 on both sides drive the push block 106, causing the lower blocking ring 107 to engage with the bottom of the conical areas at both ends of the ceramic roller. Then, the upper blocking ring 108 is pried open to engage with the lower blocking ring 107, so that the upper blocking ring 108 contacts the upper end of the conical area of the ceramic roller and is fixed by the fixing member 109. During the high-speed rotation of the ceramic roller, the glue added is blocked by the lower blocking ring 107 and the upper blocking ring 108, with some falling into the collection member 102 and some flowing along the guide member 110 on the lower blocking ring 107 into the collection member 102. This effectively blocks the glue, solving the problem in existing processing equipment where, during the high-speed rotation of the ceramic roller, glue on the surface splashes towards both ends of the roller, and the glue flows into the bearings at both ends, diluting the lubricating oil inside the bearings and affecting the processing of the ceramic roller.
[0025] Secondly, the collection frame 111 is fixedly connected to the support base 101 and is located on one side of the support base 101; the discharge pump 112 is connected to the collection frame 111 and is located on one side of the collection frame 111; the discharge pipe 113 is connected to the discharge pump 112 and is located on one side of the discharge pump 112. The collection frame 111 is used to collect the glue overflowing from the ceramic roller, which is discharged through the discharge pump 112 and the discharge pipe 113 for secondary use.
[0026] Furthermore, the connecting part 114 is fixedly connected to the collecting frame 111 and is located on one side of the collecting frame 111; the load-bearing block 115 is fixedly connected to the connecting part 114 and to the electric telescopic cylinder 105, and is located on one side of the connecting part 114. The connecting part 114 is used to support the assembly of the load-bearing block 115, and the load-bearing block 115 is used to support the assembly of the electric telescopic cylinder 105.
[0027] In addition, the fixing part 116 is fixedly connected to the upper blocking ring 108 and is located on one side of the upper blocking ring 108; the locking screw 117 is threadedly connected to the fixing part 116 and to the lower blocking ring 107, and is located on one side of the fixing part 116. When the upper blocking ring 108 and the lower blocking ring 107 are engaged, the locking screw 117 on the fixing part 116 is twisted to thread it onto the lower blocking ring 107, thereby completing the fixing of the upper blocking ring 108 and the lower blocking ring 107.
[0028] Furthermore, the flow guide hopper 118 is connected to the lower blocking ring 107 and is located on one side of the lower blocking ring 107; the flow guide hose 119 is connected to the flow guide hopper 118 and is located inside the collection frame 111. The flow guide hopper 118 is used to receive the blocked glue and guide it to the collection frame 111 for recycling through the flow guide hose 119.
[0029] In using this invention, the ceramic roller is fixed to the processing equipment by bearings at both ends. Then, the support base 101 is fixed to the processing equipment platform below the ceramic roller. Next, the electric telescopic cylinders 105 on the support members 104 on both sides drive the push blocks 106, causing the lower blocking ring 107 to engage with the bottom of the conical areas at both ends of the ceramic roller. Then, the upper blocking ring 108 is pried open to engage with the lower blocking ring 107, so that the upper blocking ring 108 contacts the upper end of the conical area of the ceramic roller. When the upper blocking ring 108 engages with the lower blocking ring 107, the locking screw 117 on the fixing part 116 is twisted to engage with the lower blocking ring 107. 7. By making a threaded connection, the upper blocking ring 108 and the lower blocking ring 107 can be fixed. During the high-speed rotation of the ceramic roller, the glue added is blocked by the lower blocking ring 107 and the upper blocking ring 108. Part of it falls into the collection frame 111, and part of it is guided to the collection frame 111 through the guide bucket 118 and the guide hose 119 on the lower blocking ring 107. This completes the blocking of the glue and solves the problem that during the processing of ceramic rollers in existing processing equipment, the glue on the surface of the ceramic roller will splash to both ends of the roller surface during high-speed rotation, and the glue will flow into the bearings at both ends, causing the lubricating oil inside the bearings to be diluted, which affects the processing of the ceramic roller.
[0030] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A bearing retaining device for ceramic roller processing, comprising a support base, characterized in that, It also includes blocking components; The blocking assembly includes a collector and two blocking structures; The collecting component is disposed on one side of the supporting base; the two blocking structures are respectively disposed on both sides of the collecting component; the blocking structure includes a supporting component, an electric telescopic cylinder, a push block, a lower blocking ring, an upper blocking ring, a fixing component, and a flow guide. The supporting component is disposed on one side of the collecting component; the electric telescopic cylinder is fixedly connected to the supporting component and is located on one side of the supporting component; the push block is fixedly connected to the electric telescopic cylinder and is located on one side of the electric telescopic cylinder; the lower blocking ring is fixedly connected to the push block and is located on one side of the push block; the upper blocking ring is rotatably connected to the lower blocking ring and is located on one side of the lower blocking ring; the fixing component is disposed on one side of the upper blocking ring; and the flow guide is disposed on one side of the lower blocking ring.
2. The bearing seal device for ceramic roller processing as described in claim 1, characterized in that, The collecting component includes a collecting frame, a discharge pump, and a discharge pipe. The collecting frame is fixedly connected to the support base and is located on one side of the support base. The discharge pump is connected to the collecting frame and is located on one side of the collecting frame. The discharge pipe is connected to the discharge pump and is located on one side of the discharge pump.
3. The bearing seal device for ceramic roller processing as described in claim 2, characterized in that, The support includes a connecting part and a load-bearing block. The connecting part is fixedly connected to the collection frame and located on one side of the collection frame. The load-bearing block is fixedly connected to the connecting part and to the electric telescopic cylinder, and is located on one side of the connecting part.
4. The bearing seal device for ceramic roller processing as described in claim 3, characterized in that, The fastener includes a fixing part and a locking screw. The fixing part is fixedly connected to the upper blocking ring and is located on one side of the upper blocking ring. The locking screw is threadedly connected to the fixing part and to the lower blocking ring, and is located on one side of the fixing part.
5. A bearing seal device for ceramic roller processing as described in claim 4, characterized in that, The flow guide includes a flow guide hopper and a flow guide hose. The flow guide hopper is connected to the lower blocking ring and is located on one side of the lower blocking ring. The flow guide hose is connected to the flow guide hopper and is located inside the collection frame.