Efficient and uniform steel wire drawing powder coating device

Abstract

The utility model provides an efficient uniform coating device of steel wire drawing powder, relates to the technical field of steel wire powder coating, and comprises a feeding box, needle type electrodes and a discharging pipe, the back surface of the feeding box is fixedly connected with a heat preservation box, the back surface of the heat preservation box is fixedly connected with a powder coating box, the needle type electrodes are fixedly connected in the powder coating box at equal intervals, and the discharging pipe is connected with the needle type electrodes. And a powder feeding pipeline is fixedly connected to the side face of the powder coating box, an air blower is fixedly connected to the interior of the powder coating box and located at the position close to the top of the needle type electrode, and the discharging pipe is fixedly connected to the back face of the powder coating box. The temperature of the steel wire is kept through the heating wire, wire drawing powder is evenly conveyed through the spiral conveying blade and prevented from being blocked in the powder inlet pipeline, airflow is sprayed out through the air blower, the needle type electrode is combined to generate an electrostatic field, the powder adhesive force is enhanced, it is guaranteed that the powder is evenly distributed on the surface of the steel wire, and the high efficiency and uniformity of the coating effect are improved.

Description

Technical Field

[0001] This utility model relates to the field of steel wire powder coating technology, and in particular to a device for efficient and uniform coating of steel wire drawing powder. Background Technology

[0002] Wire drawing is a common process in metal processing, which mainly involves drawing a rough steel billet into a thin wire through a series of dies. In order to improve the service life of the steel wire and its performance in specific applications, it is usually necessary to coat its surface before drawing. Coating with drawing powder can effectively improve the wear resistance, corrosion resistance and reduce friction of the steel wire, ensuring its smooth operation in subsequent processing. The steel wire powder coating process helps to achieve more efficient production and more stable product quality.

[0003] In the prior art, such as the "Lubricating Powder Coating Device in the Cold Drawing Process of Metal Wire" of Chinese Patent CN207204873U, this utility model can easily achieve dense, uniform and comprehensive coating of lubricating powder on the surface of metal wire, effectively solving various quality problems of metal wire in the cold drawing process. Moreover, the tooling is practical and easy to operate, making it an efficient tool in industrial cold drawing production.

[0004] However, in existing technologies, steel wire drawing powder coating devices lack effective temperature control structures, making it impossible to maintain a stable temperature during steel wire conveying. This results in excessively low steel wire surface temperatures, making it difficult for the drawing powder to fully adhere to the steel wire surface and affecting the subsequent adhesion effect of the drawing powder. In addition, the drawing powder may accumulate or clog in the conveying pipeline, making it difficult to ensure uniform distribution of the drawing powder and further reducing coating efficiency. Uneven powder distribution not only affects the effective coating of the drawing powder but also leads to unstable coating quality on the steel wire surface, making it impossible to efficiently and uniformly distribute on the steel wire surface, thus affecting the coating effect of the steel wire and ultimately the quality of the final product. Utility Model Content

[0005] The purpose of this invention is to solve the problems of existing steel wire drawing powder coating devices lacking an effective temperature control structure, failing to maintain a stable temperature during steel wire conveying, resulting in uneven adhesion of drawing powder and affecting the coating effect. In addition, drawing powder may accumulate or clog in the conveying pipeline, leading to uneven powder distribution, which in turn reduces coating efficiency and affects the quality of the coating on the steel wire surface, ultimately affecting product quality. Therefore, this invention proposes a high-efficiency and uniform coating device for steel wire drawing powder.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency and uniform coating device for steel wire drawing powder, comprising a feeding box, a needle electrode, and a discharge pipe. A heat preservation box is fixedly connected to the back of the feeding box, and a powder coating box is fixedly connected to the back of the heat preservation box. The needle electrode is fixedly connected at equal intervals inside the powder coating box. A powder inlet pipe is fixedly connected to the side of the powder coating box. A blower is fixedly connected inside the powder coating box, and the blower is located near the top of the needle electrode. The discharge pipe is fixedly connected to the back of the powder coating box.

[0007] In a preferred embodiment, a feeding roller is rotatably connected inside the feeding box, a motor base is fixedly connected to the side of the feeding box, a power motor is fixedly connected inside the motor base, and the feeding roller is divided into two groups. A power rod is fixedly connected to the inner wall of one group of feeding rollers, and a transmission rod is fixedly connected to the inner wall of the other group of feeding rollers.

[0008] The technical effect of adopting the above-mentioned further solution is that the design of two sets of feed rollers ensures the stability of the steel wire during the conveying process, reduces the wear of individual feed rollers, and extends the overall working life of the device.

[0009] In a preferred embodiment, the power rod and transmission rod are rotatably connected inside the feed box, and the power rod and transmission rod pass through the feed box on the side near the motor base. The power motor is fixedly connected to one end of the power rod that passes through the feed box. A power belt is rotatably connected to the outer wall of the power rod and transmission rod, and the power belt is located near the power motor.

[0010] The technical effect of adopting the above-mentioned further solution is that by connecting the power rod and the transmission rod with a power belt, the power transmission efficiency of the power motor is improved and the use of power sources is reduced.

[0011] In a preferred embodiment, a heating wire is fixedly connected inside the insulation box, and a conveying channel is provided inside the insulation box, with the heating wire wrapped around the box near the conveying channel.

[0012] The technical effect of adopting the above-mentioned further solution is that by placing the heating wire near the conveying channel, the steel wire is kept at a suitable temperature before coating, preventing the subsequent powder coating effect from being affected by the low temperature.

[0013] In a preferred embodiment, a spiral conveying blade is rotatably connected inside the powder inlet pipe, a powder inlet hopper is fixedly connected to the outer wall of the powder inlet pipe, a powder outlet pipe is fixedly connected to one end of the powder inlet pipe near the powder coating box, the powder outlet pipe is fixedly connected inside the powder coating box, and a rotating shaft is fixedly connected to the inner wall of the spiral conveying blade.

[0014] The technical effect of adopting the above-mentioned further solution is that, through the design of the spiral conveyor blade, the drawing powder is effectively and evenly conveyed to the powder outlet pipe, preventing the drawing powder from being blocked or flowing irregularly in the pipe, thereby ensuring the quality of subsequent coating.

[0015] In a preferred embodiment, the rotating shaft is rotatably connected inside the powder inlet pipe, the rotating shaft passes through the end of the powder inlet pipe away from the powder coating box, a transmission belt is rotatably connected to the outer wall of the rotating shaft, and the end of the transmission belt away from the rotating shaft is rotatably connected to the outer wall of the transmission rod.

[0016] The technical effect of adopting the above-mentioned further solution is that by connecting the transmission rod and the rotating shaft with the transmission belt, the power of the power motor is effectively transferred to the screw conveyor blade, thereby improving the overall operating efficiency of the device and reducing unnecessary power sources.

[0017] In a preferred embodiment, the top of the hair dryer is fixedly connected to an air inlet pipe, which is fixedly connected inside the powder coating box. The air inlet pipe passes through the side of the powder coating box away from the powder inlet pipe, and the bottom of the hair dryer is fixedly connected to nozzles at equal intervals.

[0018] The technical effect of adopting the above-mentioned further solution is that by installing air nozzles at equal intervals, the airflow can be evenly distributed in the powder coating box, which helps the wire drawing powder to evenly cover the surface of the steel wire, thereby improving the coating efficiency.

[0019] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0020] When the device needs to transport steel wire, the steel wire is passed through the feed box, the power motor is started, and the power rod is driven to rotate. The power rod drives the transmission rod to rotate through the power belt, thereby rotating the feed roller and winding the steel wire in. The steel wire then passes through the heat preservation box. During this process, the heating wire is energized to heat the steel wire and maintain its temperature, preventing the subsequent powder coating effect from decreasing due to low temperature. This achieves efficient steel wire transport and maintains the steel wire temperature during transport, ensuring the quality of the subsequent powder coating process.

[0021] When the device needs to coat steel wire with powder, the steel wire enters the powder coating box, and the wire drawing powder enters the powder inlet pipe from the powder inlet hopper. The transmission rod drives the rotating shaft to rotate through the transmission belt, which in turn drives the spiral conveyor blade to rotate, stably and evenly conveying the wire drawing powder to the powder outlet pipe. The airflow is sprayed out from the air nozzle through the air inlet pipe, blowing up the conveyed wire drawing powder and distributing it evenly in the powder coating box, realizing the uniform coating of wire drawing powder on the surface of the steel wire. At the same time, the needle electrode is activated to generate an electrostatic field, which enhances the adhesion of the powder, making it easier for the wire drawing powder to adhere to the surface of the steel wire, thereby improving the efficiency and uniformity of the coating effect and reducing powder waste and uneven coating. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall front structure of a high-efficiency and uniform coating device for steel wire drawing powder proposed in this utility model;

[0023] Figure 2 This is a schematic diagram of the overall back structure of a high-efficiency and uniform coating device for steel wire drawing powder proposed in this utility model;

[0024] Figure 3 This is a schematic diagram of the feed box structure of a high-efficiency and uniform coating device for steel wire drawing powder proposed in this utility model;

[0025] Figure 4 This is a schematic diagram of the insulation box structure of the high-efficiency and uniform coating device for steel wire drawing powder proposed in this utility model;

[0026] Figure 5 This is a schematic diagram of the powder coating box structure of a high-efficiency and uniform coating device for steel wire drawing powder proposed in this utility model;

[0027] Figure 6 This is a schematic diagram of the powder inlet pipe structure of a high-efficiency and uniform coating device for steel wire drawing powder proposed in this utility model.

[0028] Legend:

[0029] 1. Feed box; 101. Feed roller; 102. Motor base; 103. Power motor; 104. Power rod; 105. Transmission rod; 106. Power belt; 2. Insulation box; 201. Heating wire; 202. Conveying channel; 3. Powder coating box; 4. Needle electrode; 5. Powder inlet pipe; 501. Spiral conveyor blade; 502. Powder inlet hopper; 503. Powder outlet pipe; 504. Rotating shaft; 505. Transmission belt; 6. Blower; 601. Air inlet pipe; 602. Air nozzle; 7. Discharge pipe. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figures 1-6This utility model provides a technical solution: a high-efficiency and uniform coating device for steel wire drawing powder, including a feeding box 1, a needle electrode 4 and a discharge pipe 7. A heat preservation box 2 is fixedly connected to the back of the feeding box 1, and a powder coating box 3 is fixedly connected to the back of the heat preservation box 2. The needle electrodes 4 are fixedly connected at equal intervals inside the powder coating box 3. A powder inlet pipe 5 is fixedly connected to the side of the powder coating box 3. A blower 6 is fixedly connected inside the powder coating box 3. The blower 6 is located near the top of the needle electrode 4. The discharge pipe 7 is fixedly connected to the back of the powder coating box 3.

[0032] like Figures 1-6 As shown, a feed roller 101 is rotatably connected inside the feed box 1, a motor base 102 is fixedly connected to the side of the feed box 1, a power motor 103 is fixedly connected inside the motor base 102, and the feed roller 101 is divided into two groups. A power rod 104 is fixedly connected to the inner wall of one group of feed rollers 101, and a transmission rod 105 is fixedly connected to the inner wall of the other group of feed rollers 101.

[0033] like Figures 1-6 As shown, the power rod 104 and the transmission rod 105 are rotatably connected inside the feed box 1. The power rod 104 and the transmission rod 105 pass through the feed box 1 on the side near the motor base 102. The power motor 103 is fixedly connected to one end of the power rod 104 that passes through the feed box 1. A power belt 106 is rotatably connected to the outer wall of the power rod 104 and the transmission rod 105. The power belt 106 is located near the power motor 103.

[0034] like Figures 1-6 As shown, a heating wire 201 is fixedly connected inside the heat preservation box 2, and a conveying channel 202 is opened inside the heat preservation box 2. The heating wire 201 is wrapped around the position near the conveying channel 202.

[0035] like Figures 1-6 As shown, a spiral conveyor blade 501 is rotatably connected inside the powder inlet pipe 5, a powder inlet hopper 502 is fixedly connected to the outer wall of the powder inlet pipe 5, a powder outlet pipe 503 is fixedly connected to one end of the powder inlet pipe 5 near the powder coating box 3, the powder outlet pipe 503 is fixedly connected inside the powder coating box 3, and a rotating shaft 504 is fixedly connected to the inner wall of the spiral conveyor blade 501.

[0036] like Figures 1-6 As shown, the rotating shaft 504 is rotatably connected inside the powder inlet pipe 5. The rotating shaft 504 passes through the end of the powder inlet pipe 5 away from the powder coating box 3. A transmission belt 505 is rotatably connected to the outer wall of the rotating shaft 504. The end of the transmission belt 505 away from the rotating shaft 504 is rotatably connected to the outer wall of the transmission rod 105.

[0037] like Figures 1-6As shown, the top of the hair dryer 6 is fixedly connected to an air inlet pipe 601, which is fixedly connected inside the powder coating box 3. The air inlet pipe 601 passes through the powder coating box 3 on the side away from the powder inlet pipe 5. The bottom of the hair dryer 6 is fixedly connected to nozzles 602 at equal intervals.

[0038] The operating method and working principle of this device are as follows: When the device needs to transport steel wire, firstly, the steel wire is passed through the feed box 1. The power motor 103 is started by an external power source, driving the power rod 104 to rotate. The power rod 104 drives the transmission rod 105 to rotate through the power belt 106, thereby causing the feed roller 101 to rotate and winding the steel wire. The steel wire then passes through the heat preservation box 2. During this process, the heating wire 201 is energized by an external power source to heat it, maintaining the temperature of the steel wire in the conveying channel 202 and preventing the subsequent powder coating effect from decreasing due to excessively low temperature. Next, the device needs to coat the steel wire with powder. The steel wire enters the powder coating box 3. At this time, the wire drawing powder is poured into the powder feeding hopper 502. Under the action of gravity, the wire drawing powder enters the powder feeding pipe 5 from the powder feeding hopper 502. The transmission rod 105 drives the rotating shaft 504 to rotate via the transmission belt 505, which in turn drives the spiral conveyor blade 501 to rotate, stably and evenly conveying the wire drawing powder to the powder outlet pipe 503. An external fan supplies air to the blower 6 through the air inlet pipe 601. The airflow is sprayed out from the nozzle 602, blowing up the conveyed wire drawing powder and distributing it evenly in the powder coating box 3. At the same time, the needle electrode 4 is activated by an external power source to generate an electrostatic field, which enhances the adhesion of the powder and makes it easier for the wire drawing powder to adhere to the surface of the steel wire, thereby improving the efficiency and uniformity of the coating effect and reducing powder waste and uneven coating. Finally, the coated steel wire is transported out from the discharge pipe 7. The power motor 103 and the needle electrode 4 are existing technologies on the market and will not be described in detail here.

[0039] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A high-efficiency and uniform coating device for steel wire drawing powder, characterized in that: The device includes a feed box (1), a needle electrode (4), and a discharge pipe (7). A heat preservation box (2) is fixedly connected to the back of the feed box (1). A powder coating box (3) is fixedly connected to the back of the heat preservation box (2). The needle electrode (4) is fixedly connected at equal intervals inside the powder coating box (3). A powder inlet pipe (5) is fixedly connected to the side of the powder coating box (3). A blower (6) is fixedly connected inside the powder coating box (3). The blower (6) is located near the top of the needle electrode (4). The discharge pipe (7) is fixedly connected to the back of the powder coating box (3).

2. The high-efficiency and uniform coating device for steel wire drawing powder according to claim 1, characterized in that: The feed box (1) is rotatably connected to the inside of the feed roller (1), and the side of the feed box (1) is fixedly connected to the motor base (102). The motor base (102) is fixedly connected to the inside of the power motor (103). The feed roller (101) is divided into two groups. One group of the feed roller (101) is fixedly connected to the inner wall of the inner side wall of the inner side wall of the inner side wall of the outer side wall of the feed roller (101) and the other group of the feed roller (101) is fixedly connected to the inner side wall of ...

3. The high-efficiency and uniform coating device for steel wire drawing powder according to claim 2, characterized in that: The power rod (104) and transmission rod (105) are rotatably connected inside the feed box (1). The power rod (104) and transmission rod (105) pass through the feed box (1) on the side near the motor base (102). The power motor (103) is fixedly connected to one end of the power rod (104) that passes through the feed box (1). A power belt (106) is rotatably connected to the outer wall of the power rod (104) and transmission rod (105). The power belt (106) is located near the power motor (103).

4. The high-efficiency and uniform coating device for steel wire drawing powder according to claim 1, characterized in that: A heating wire (201) is fixedly connected inside the heat preservation box (2), and a conveying channel (202) is opened inside the heat preservation box (2). The heating wire (201) is wrapped around the position close to the conveying channel (202).

5. The high-efficiency and uniform coating device for steel wire drawing powder according to claim 1, characterized in that: The powder inlet pipe (5) is rotatably connected to a spiral conveying blade (501), and a powder inlet hopper (502) is fixedly connected to the outer wall of the powder inlet pipe (5). A powder outlet pipe (503) is fixedly connected to one end of the powder inlet pipe (5) near the powder coating box (3). The powder outlet pipe (503) is fixedly connected to the inside of the powder coating box (3). A rotating shaft (504) is fixedly connected to the inner wall of the spiral conveying blade (501).

6. The high-efficiency and uniform coating device for steel wire drawing powder according to claim 5, characterized in that: The rotating shaft (504) is rotatably connected inside the powder inlet pipe (5). The rotating shaft (504) passes through the powder inlet pipe (5) at one end away from the powder coating box (3). A transmission belt (505) is rotatably connected to the outer wall of the rotating shaft (504). The end of the transmission belt (505) away from the rotating shaft (504) is rotatably connected to the outer wall of the transmission rod (105).

7. The high-efficiency and uniform coating device for steel wire drawing powder according to claim 1, characterized in that: The top of the blower (6) is fixedly connected to an air inlet pipe (601), which is fixedly connected inside the powder coating box (3). The air inlet pipe (601) passes through the powder coating box (3) on the side away from the powder inlet pipe (5). The bottom of the blower (6) is fixedly connected to nozzles (602) at equal distances.

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