Rapid cooling and shaping equipment for plastic parts

By combining water spraying and air blowing, and utilizing components such as water pumps and servo motors, rapid cooling of plastic parts is achieved, solving the problem of slow cooling speed of plastic parts, improving production efficiency, and saving water resources.

CN223834896UActive Publication Date: 2026-01-27ZHONGSHAN YIZE PLASTIC MOLD CO LTD
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Patent Information

Application Number
CN202520398306.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-01-27
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Existing technologies result in slow cooling and shaping of plastic parts, leading to longer production cycles and making it difficult to meet the needs of large-scale industrial production.

Method used

The system combines a cooling mechanism with a blower mechanism, using a combination of water spraying from spray heads and air blowing through air ducts to cool the plastic parts. Rapid cooling is achieved using components such as water pumps, servo motors, transmission rods, and gears.

Benefits of technology

It accelerates the cooling speed of plastic parts, improves production efficiency, prevents water waste, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses plastic part rapid cooling and shaping equipment, which relates to the technical field of plastic part cooling and comprises a bottom plate, a concentration box is fixedly mounted at the upper end of the bottom plate, a cooling box is fixedly mounted in the concentration box, a water storage box is fixedly mounted at the upper end of the bottom plate, and a leakage plate is fixedly mounted at an opening in the upper end of the concentration box. A cooling mechanism is arranged in the concentration box, and an air blowing mechanism is arranged at the upper end of the bottom plate. The cooling mechanism comprises a water pump, and a connecting base is fixedly installed at the top end in the cooling box. According to the plastic part cooling device, plastic parts can be comprehensively cooled, the cooling speed of the plastic parts is increased, the production cycle is prevented from being prolonged, the production efficiency is improved, the plastic parts can be further cooled, the cooling efficiency of the plastic parts is improved, meanwhile, water stains on the plastic parts can be blown dry through wind, and the influence of the produced water stains on the plastic parts is prevented.
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Description

Technical Field

[0001] This utility model relates to the field of plastic part cooling technology, and in particular to a rapid cooling and shaping device for plastic parts. Background Technology

[0002] Plastic parts refer to components or products with specific shapes, sizes, and functions, made primarily of plastic through various molding processes. In modern manufacturing, plastic parts are widely used in electronics, automobiles, medical devices, daily necessities, and many other fields due to their advantages such as light weight, low cost, and high plasticity. In the production process of plastic parts, the cooling and setting stage is crucial, directly affecting production efficiency, quality, and costs.

[0003] However, in existing technologies, the cooling and shaping speed of plastic parts is relatively slow. Common natural cooling or simple water cooling methods require a lot of time to wait for the plastic parts to cool down and solidify, which greatly prolongs the production cycle, reduces production efficiency, and makes it difficult to meet the needs of large-scale industrial production. Therefore, a rapid cooling and shaping device for plastic parts is proposed. Utility Model Content

[0004] The purpose of this invention is to solve the problem that existing technologies often use natural cooling or simple water cooling methods, which require a lot of time to wait for the plastic parts to cool down and solidify. This greatly prolongs the production cycle, reduces production efficiency, and makes it difficult to meet the needs of large-scale industrial production. Therefore, this invention proposes a rapid cooling and shaping device for plastic parts.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a rapid cooling and shaping device for plastic parts, comprising a base plate, a central box fixedly installed on the upper end of the base plate, a cooling box fixedly installed inside the central box, a water storage tank fixedly installed on the upper end of the base plate, a strainer fixedly installed at the upper opening of the central box, a cooling mechanism provided inside the central box, and a blower mechanism provided on the upper end of the base plate;

[0006] The cooling mechanism includes a water pump, a connecting seat is fixedly installed at the top of the interior of the cooling box, a semi-arc tube is provided inside the cooling box, several sets of spray heads are provided above the sprue plate, a servo motor is fixedly installed at the upper end of the cooling box, a transmission rod is rotatably installed through the upper end of the cooling box, a first gear is fixedly installed on the outer wall of the transmission rod, a second gear is fixedly installed on the outer wall of the semi-arc tube, a special-shaped pipe is fixedly installed at the outlet end of the water pump, and a long pipe is fixedly installed at the inlet end of the water pump.

[0007] Preferably, the blower mechanism includes a power component, a blower is fixedly installed at the output end of the power component, and an air guide pipe is installed through the lower end of the central box.

[0008] Preferably, the lower end of the water pump is fixed to the upper end of the base plate, one end of each of the several sets of spray heads penetrates into the interior of the semi-arc tube, and the upper end of the transmission rod is fixed to the output end of the servo motor.

[0009] Preferably, the other end of the irregularly shaped tube passes through the upper end of the cooling box and is installed inside the connecting seat. The first gear meshes with the second gear, and the other end of the long tube passes through the interior of the water storage tank.

[0010] Preferably, the lower end of the power assembly is fixed to the upper end of the base plate, and the other end of the air duct is fixed to the air outlet of the blower.

[0011] Preferably, a connecting pipe is installed through the upper end of the water storage tank, and the upper end of the connecting pipe extends into the interior of the air guide pipe.

[0012] Preferably, vertical pipes are installed through the upper end of the water storage tank and near the four corners, and the upper ends of the four sets of vertical pipes all penetrate into the interior of the central tank.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. In this utility model, by setting up a cooling mechanism, with the cooperation of a long pipe, a water pump, a special-shaped pipe, a connecting seat, a semi-arc pipe, and several sets of spray heads, the long pipe can draw water from the water storage tank and introduce it into the interior of the special-shaped pipe. Then, through the connecting seat and the semi-arc pipe, it is introduced into several sets of spray heads. The spray from these spray heads can spray the plastic parts on the squeegee plate. With the cooperation of the servo motor, transmission rod, first gear, second gear, and semi-arc pipe, the semi-arc pipe can be driven to rotate, causing the semi-arc pipe to drive the several sets of spray heads to rotate inside the collection box. This allows for comprehensive spraying of the plastic parts on the squeegee plate, thereby comprehensively cooling the plastic parts, accelerating the cooling speed of the plastic parts, preventing the production cycle from being prolonged, and improving production efficiency.

[0015] 2. In this utility model, by setting up a blower mechanism and operating the power component, the power component supplies power to the blower, causing the blower to run and generate air. The air is then blown into the interior of the collection box through the air guide pipe and blown out from the holes in the perforated plate, thereby cooling the plastic parts. This further cools the plastic parts and improves the cooling efficiency. At the same time, the air can also dry the water stains on the plastic parts, preventing residual water stains from affecting the plastic parts.

[0016] 3. In this utility model, with the cooperation of the water storage tank, the connecting pipe and the four sets of vertical pipes, when the sprayed water falls into the interior of the collection tank through the baffle plate, the water in the collection tank will fall into the interior of the air guide pipe and the four sets of vertical pipes. The water that enters the air guide pipe will enter the interior of the connecting pipe. All the water that enters the four sets of vertical pipes and the connecting pipe will fall into the interior of the water storage tank together, thereby collecting water resources, improving the utilization of water resources and preventing the waste of water resources. Attached Figure Description

[0017] Figure 1 This utility model provides a three-dimensional structural diagram of a rapid cooling and shaping device for plastic parts;

[0018] Figure 2 This utility model provides a front structural diagram of a rapid cooling and shaping device for plastic parts;

[0019] Figure 3 This utility model provides a structural schematic diagram of the cooling mechanism of a rapid cooling and shaping device for plastic parts;

[0020] Figure 4 This utility model presents a structural diagram of a rapid cooling and shaping device for plastic parts, including a slotted plate, a connecting pipe, and a blower.

[0021] Legend: 1. Base plate; 11. Centralized box; 12. Cooling box; 13. Water storage tank; 14. Leakage plate; 15. Connecting pipe; 16. Vertical pipe; 2. Cooling mechanism; 21. Water pump; 22. Connecting seat; 23. Semi-arc pipe; 24. Spray head; 25. Servo motor; 26. Transmission rod; 27. Gear No. 1; 28. Gear No. 2; 29. ​​Irregularly shaped pipe; 210. Long pipe; 3. Air blowing mechanism; 31. Power component; 32. Blower; 33. Air guide pipe. Detailed Implementation

[0022] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0024] Example 1: As Figure 1 - Figure 4As shown, this utility model provides a rapid cooling and shaping device for plastic parts, including a base plate 1, a central box 11 fixedly installed on the upper end of the base plate 1, a cooling box 12 fixedly installed inside the central box 11, a water storage tank 13 fixedly installed on the upper end of the base plate 1, a strainer 14 fixedly installed at the upper opening of the central box 11, a cooling mechanism 2 provided inside the central box 11, and a blower mechanism 3 provided on the upper end of the base plate 1.

[0025] The cooling mechanism 2 includes a water pump 21, a connecting seat 22 fixedly installed at the top of the interior of the cooling box 12, a semi-arc tube 23 arranged inside the cooling box 12, several sets of spray heads 24 arranged above the strainer plate 14, a servo motor 25 fixedly installed at the upper end of the cooling box 12, a transmission rod 26 rotatably installed through the upper end of the cooling box 12, a first gear 27 fixedly installed on the outer wall of the transmission rod 26, a second gear 28 fixedly installed on the outer wall of the semi-arc tube 23, and a water pump 21 with a fixed outlet end. There is a special-shaped tube 29, and a long pipe 210 is fixedly installed at the water inlet end of the water pump 21. The lower end of the water pump 21 is fixed to the upper end of the base plate 1. One end of several sets of spray heads 24 all penetrates into the interior of the semi-arc tube 23. The upper end of the transmission rod 26 is fixed to the output end of the servo motor 25. The other end of the special-shaped tube 29 penetrates into the upper end of the cooling box 12 and is installed inside the connecting seat 22. The first gear 27 meshes with the second gear 28. The other end of the long pipe 210 penetrates into the interior of the water storage tank 13.

[0026] The specific settings and functions of this embodiment are described below. By synchronously starting the water pump 21 and the servo motor 25, the water pump 21 draws water from the water storage tank 13 through the long pipe 210 and delivers it to the interior of the semi-arc tube 23 through the shaped pipe 29 and the connecting seat 22. The water is then sprayed out from the interior of several sets of spray heads 24. At the same time, the output end of the servo motor 25 drives the first gear 27 to rotate through the transmission rod 26. The first gear 27 drives the second gear 28 to rotate. The second gear 28 drives the semi-arc tube 23 to rotate inside the connecting seat 22. At the same time, the semi-arc tube 23 also drives several sets of spray heads 24 to rotate inside the cooling box 12. This allows for comprehensive spraying of the plastic parts on the sprue plate 14, thereby comprehensively cooling the plastic parts, accelerating the cooling speed of the plastic parts, preventing the production cycle from being prolonged, and improving production efficiency.

[0027] Example 2: Figure 1 , Figure 2 and Figure 4As shown, the blower mechanism 3 includes a power assembly 31, a blower 32 is fixedly installed at the output end of the power assembly 31, an air guide pipe 33 is installed through the lower end of the central box 11, the lower end of the power assembly 31 is fixed to the upper end of the base plate 1, the other end of the air guide pipe 33 is fixed to the air outlet of the blower 32, a connecting pipe 15 is installed through the upper end of the water tank 13, the upper end of the connecting pipe 15 extends into the interior of the air guide pipe 33, and vertical pipes 16 are installed through the upper end of the water tank 13 and near the four corners, the upper ends of the four sets of vertical pipes 16 extend into the interior of the central box 11.

[0028] The overall effect of this embodiment is that the power assembly 31 is operated, and the power assembly 31 supplies power to the blower 32, causing the blower 32 to run and generate air. The air is then blown into the interior of the collection box 11 through the air duct 33 and blown out from the leakage holes in the duct plate 14, thereby cooling the plastic parts. This further cools the plastic parts and improves the cooling efficiency. At the same time, the air can also dry the water stains on the plastic parts, preventing residual water stains from affecting the plastic parts.

[0029] With the cooperation of the water storage tank 13, the connecting pipe 15, and the four sets of vertical pipes 16, when the sprayed water falls into the collection tank 11 through the baffle plate 14, the water in the collection tank 11 will fall into the air guide pipe 33 and the four sets of vertical pipes 16. The water that enters the air guide pipe 33 will enter the connecting pipe 15. All the water that enters the four sets of vertical pipes 16 and the connecting pipe 15 will fall into the water storage tank 13 together, thereby collecting water resources, improving the utilization of water resources, and preventing the waste of water resources.

[0030] The usage and working principle of this device are as follows: First, the plastic part is placed on the upper end of the squeegee plate 14. Then, the water pump 21 and the servo motor 25 are started simultaneously. The water pump 21 draws water from the water tank 13 through the long pipe 210 and delivers it to the interior of the semi-arc tube 23 through the shaped pipe 29 and the connecting seat 22. The water is then sprayed out from the interior of several sets of spray heads 24. At the same time, the output end of the servo motor 25 drives the first gear 27 to rotate through the transmission rod 26. The first gear 27 drives the second gear 28 to rotate. The second gear 28 drives the semi-arc tube 23 to rotate inside the connecting seat 22. Simultaneously, the semi-arc tube 23 also drives several sets of spray heads 24 to rotate inside the cooling box 12. This allows for comprehensive spraying of the plastic part on the squeegee plate 14, ensuring thorough cleaning of the plastic part. After comprehensive cooling, the power unit 31 is operated to supply power to the blower 32, causing the blower 32 to run and generate air. This air is then blown into the interior of the collection box 11 through the air duct 33 and out through the holes in the sprue plate 14, thus providing air cooling for the plastic parts. Finally, excess water from the spraying process falls into the collection box 11 through the sprue plate 14. The water in the collection box 11 then falls into the air duct 33 and the four sets of vertical pipes 16. The water entering the air duct 33 then enters the connecting pipe 15. All the water entering the four sets of vertical pipes 16 and the connecting pipe 15 falls into the water storage tank 13, thus collecting water resources and improving water resource utilization.

[0031] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.

Claims

1. A rapid cooling and shaping device for plastic parts, comprising a base plate (1), characterized in that: A central box (11) is fixedly installed on the upper end of the base plate (1), a cooling box (12) is fixedly installed inside the central box (11), a water storage tank (13) is fixedly installed on the upper end of the base plate (1), a drain plate (14) is fixedly installed at the upper opening of the central box (11), a cooling mechanism (2) is provided inside the central box (11), and a blower mechanism (3) is provided on the upper end of the base plate (1). The cooling mechanism (2) includes a water pump (21), a connecting seat (22) is fixedly installed at the top of the interior of the cooling box (12), a semi-arc tube (23) is provided inside the cooling box (12), a number of spray heads (24) are provided above the leak plate (14), a servo motor (25) is fixedly installed at the upper end of the cooling box (12), a transmission rod (26) is rotatably installed through the upper end of the cooling box (12), a first gear (27) is fixedly installed on the outer wall of the transmission rod (26), a second gear (28) is fixedly installed on the outer wall of the semi-arc tube (23), a special-shaped tube (29) is fixedly installed at the water outlet end of the water pump (21), and a long pipe (210) is fixedly installed at the water inlet end of the water pump (21).

2. The rapid cooling and shaping equipment for plastic parts according to claim 1, characterized in that: The blower mechanism (3) includes a power assembly (31), and a blower (32) is fixedly installed at the output end of the power assembly (31). A duct (33) is installed through the lower end of the central box (11).

3. The rapid cooling and shaping equipment for plastic parts according to claim 1, characterized in that: The lower end of the water pump (21) is fixed to the upper end of the base plate (1), and one end of each of the several sets of spray heads (24) penetrates into the interior of the semi-arc tube (23). The upper end of the transmission rod (26) is fixed to the output end of the servo motor (25).

4. The rapid cooling and shaping equipment for plastic parts according to claim 3, characterized in that: The other end of the irregular tube (29) passes through the upper end of the cooling box (12) and is installed inside the connecting seat (22). The first gear (27) meshes with the second gear (28). The other end of the long tube (210) passes through the interior of the water storage tank (13).

5. The rapid cooling and shaping equipment for plastic parts according to claim 2, characterized in that: The lower end of the power assembly (31) is fixed to the upper end of the base plate (1), and the other end of the air duct (33) is fixed to the air outlet of the blower (32).

6. The rapid cooling and shaping equipment for plastic parts according to claim 2, characterized in that: A connecting pipe (15) is installed through the upper end of the water storage tank (13), and the upper end of the connecting pipe (15) extends into the interior of the air duct (33).

7. The rapid cooling and shaping equipment for plastic parts according to claim 1, characterized in that: Vertical pipes (16) are installed through the upper end of the water storage tank (13) and near the four corners. The upper ends of the four sets of vertical pipes (16) all penetrate into the interior of the central tank (11).