Efficient extrusion structure for filter press

Abstract

The utility model relates to the technical field of extrusion structures, and discloses an efficient extrusion structure for a filter press, which comprises an extrusion mechanism, protection mechanisms are arranged on two sides of the extrusion mechanism, and a main body mechanism is arranged at the bottom of each protection mechanism. According to the device, the first extrusion shaft and the second extrusion shaft are arranged and matched with the first extrusion ring and the second extrusion ring, so that the structural strength is enhanced, the pressure is effectively dispersed, and the situation that the normal operation of the device is affected due to damage caused by overlarge single-point load is avoided; the protection effect of equipment is remarkably improved, potential safety hazards in operation are reduced, through the sleeving mode of the first extrusion rod and the second extrusion rod and the connecting disc connected through bolts, pressure adjustment flexibility is provided, timely adjustment can be conveniently carried out according to different material characteristics, and meanwhile daily maintenance and part replacement are convenient.

Description

Technical Field

[0001] This utility model relates to the field of extrusion structure technology, and in particular to a high-efficiency extrusion structure for filter presses. Background Technology

[0002] As an important solid-liquid separation device, the filter press is widely used in chemical, pharmaceutical, food, and mining industries. It is mainly used to separate solid particles from liquid in suspension. One of the core components of a traditional filter press is the extrusion structure, which is responsible for applying pressure to force the liquid through the filter medium, leaving solid residue.

[0003] According to the published patent CN217252452U, this utility model relates to the field of filter press technology, specifically disclosing an adjustable pressure roller structure for a belt filter press. It includes a belt filter press and two pressure rollers (number two and number one) located at the upper and lower ends inside the belt filter press. Both the number two and number one pressure rollers are fitted with a filter belt that can move and compress the sludge. Side grooves are provided on the upper ends of the left and right sides of the inner wall of the belt filter press. An internal groove is provided on the side of the inner wall of each of the two side grooves that are far apart from each other. The design of the adjusting threaded rod allows for adjustment of the distance between the number two and number one pressure rollers, thus facilitating a good compression filtration effect for sludge with high water content. Furthermore, the arrangement of two number one motors and two adjusting threaded rods allows the left and right ends of the number two pressure roller to move simultaneously in the same direction, preventing the number two pressure roller from tilting and affecting the normal operation of the belt filter press. However, the following problems still exist:

[0004] Although the distance between the two pressure rollers can be changed by adjusting the threaded rod, it is not easy to adjust to the optimal state when processing sludge with different densities and viscosities. Frequent adjustment of the pressure roller spacing may lead to excessive wear of the threaded part, increasing maintenance frequency and cost. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a high-efficiency extrusion structure for filter presses.

[0006] This utility model is achieved by the following technical solution: a high-efficiency extrusion structure for a filter press, including an extrusion mechanism, with protective mechanisms provided on both sides of the extrusion mechanism, and a main body mechanism provided at the bottom of the protective mechanism;

[0007] The extrusion mechanism includes a protective ring, a first extrusion shaft is fixedly connected inside the protective ring, a second extrusion shaft is sleeved on one side of the first extrusion shaft, a first extrusion ring and a second extrusion ring are respectively sleeved on the surfaces of the first extrusion shaft and the second extrusion shaft, a first extrusion rod is fixedly connected to one side of the first extrusion ring, and a second extrusion rod is sleeved on one side of the first extrusion rod.

[0008] As a further improvement to the above solution, a connecting plate is fixedly connected to the side of the protective ring away from the first extrusion shaft, and bolts are bolted to one side of the connecting plate. There are four first extrusion rods and four second extrusion rods.

[0009] The above technical solution, by setting a first extrusion shaft and a second extrusion shaft, and cooperating with a first extrusion ring and a second extrusion ring, enhances the strength of the structure, effectively disperses pressure, and avoids damage caused by excessive single-point load, thereby affecting the normal operation of the device.

[0010] As a further improvement to the above solution, the protective mechanism includes a first protective block, a second protective block is sleeved on one side of the first protective block, and a first connecting block and a second connecting block are respectively fixedly connected to the top of the first protective block and the second protective block.

[0011] As a further improvement to the above solution, a first protective rod is fixedly connected to one side of the first connecting block, and a second protective rod is sleeved on the side of the first protective rod away from the first connecting block.

[0012] The above technical solution, through the protective mechanism, and through the first and second protective blocks, significantly improves the protective effect of the equipment and reduces safety hazards during operation. The sleeve connection of the first and second extrusion rods and the bolted connection plate provide flexibility in pressure adjustment, making it easy to adjust in a timely manner according to the characteristics of different materials, and also facilitating daily maintenance and parts replacement.

[0013] As a further improvement to the above solution, the main structure includes a base plate, a side plate fixedly connected to the top of the base plate, a support column fixedly connected to the bottom of the base plate, and a pad fixedly connected to the bottom of the support column.

[0014] As a further improvement to the above solution, a limiting rod is fixedly connected to the side of the filter plate near the second extrusion shaft. A filter plate is sleeved on the surface of the limiting rod, and an extrusion plate is fixedly connected to the side of the filter plate near the second extrusion shaft. The extrusion plate is fixedly connected to the second extrusion shaft.

[0015] As a further improvement to the above solution, a stabilizing plate is fixedly connected to the side of the side plate away from the filter plate, a nozzle is fixedly connected to the bottom of the stabilizing plate, and a motor is fixedly connected to the side of the side plate away from the nozzle.

[0016] The above technical solution, through the stable frame formed by the base plate, side plates and support columns, combined with the limiting rod and filter plate, forms a high-efficiency filtration channel, optimizes the material flow path, improves filtration efficiency, reduces moisture residue through efficient extrusion and filtration of materials, facilitates raw material recycling and reuse, and thus improves the working efficiency of the device.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] This invention enhances structural strength and effectively disperses pressure by setting a first extrusion shaft and a second extrusion shaft, along with a first extrusion ring and a second extrusion ring. This prevents damage caused by excessive single-point load, thus affecting the normal operation of the device. The protective mechanism, consisting of a first protective block and a second protective block, significantly improves the protective effect of the equipment and reduces safety hazards during operation. The sleeve connection of the first and second extrusion rods and the bolted connecting plate provide flexibility in pressure adjustment, facilitating timely adjustments based on different material characteristics. It also facilitates daily maintenance and parts replacement. The stable frame formed by the base plate, side plates, and support columns, along with the limiting rod and filter plate, creates a highly efficient filtration channel, optimizing the material flow path and improving filtration efficiency. Through efficient extrusion and filtration of materials, residual moisture is reduced, which helps in the recovery and reuse of raw materials, thereby improving the working efficiency of the device. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the main structure of the present utility model;

[0021] Figure 3 This is a schematic diagram of the extrusion mechanism of this utility model;

[0022] Figure 4 This utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0023] Explanation of key symbols:

[0024] 1. Extrusion Mechanism; 101. Protective Ring; 102. First Extrusion Shaft; 103. Second Extrusion Shaft; 104. First Extrusion Ring; 105. Second Extrusion Ring; 2. Protective Mechanism; 201. First Protective Block; 202. Second Protective Block; 203. First Connecting Block; 204. Second Connecting Block; 3. Main Mechanism; 301. Base Plate; 302. Side Plate; 303. Limiting Rod; 304. Filter Plate; 305. Extrusion Plate; 306. Motor. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example

[0026] Please combine Figure 1-4The high-efficiency extrusion structure for a filter press according to this embodiment includes an extrusion mechanism 1, protective mechanisms 2 on both sides of the extrusion mechanism 1, and a main body mechanism 3 at the bottom of the protective mechanism 2.

[0027] The extrusion mechanism 1 includes a protective ring 101, a first extrusion shaft 102 fixedly connected inside the protective ring 101, a second extrusion shaft 103 sleeved on one side of the first extrusion shaft 102, a first extrusion ring 104 and a second extrusion ring 105 respectively sleeved on the surfaces of the first extrusion shaft 102 and the second extrusion shaft 103, a first extrusion rod fixedly connected to one side of the first extrusion ring 104, and a second extrusion rod sleeved on one side of the first extrusion rod.

[0028] A connecting plate is fixedly connected to the side of the protective ring 101 away from the first extrusion shaft 102, and bolts are bolted to one side of the connecting plate. There are four first extrusion rods and four second extrusion rods.

[0029] The protective mechanism 2 includes a first protective block 201, a second protective block 202 is sleeved on one side of the first protective block 201, and a first connecting block 203 and a second connecting block 204 are fixedly connected to the top of the first protective block 201 and the second protective block 202, respectively.

[0030] A first protective rod is fixedly connected to one side of the first connecting block 203, and a second protective rod is sleeved on the side of the first protective rod away from the first connecting block 203.

[0031] The main structure 3 includes a base plate 301, a side plate 302 fixedly connected to the top of the base plate 301, a support column fixedly connected to the bottom of the base plate 301, and a pad fixedly connected to the bottom of the support column.

[0032] A limiting rod 303 is fixedly connected to the side of the filter plate 304 near the second extrusion shaft 103. A filter plate 304 is sleeved on the surface of the limiting rod 303. An extrusion plate 305 is fixedly connected to the side of the filter plate 304 near the second extrusion shaft 103. The extrusion plate 305 is fixedly connected to the second extrusion shaft 103.

[0033] A stabilizing plate is fixedly connected to the side plate 302 away from the filter plate 304, a nozzle is fixedly connected to the bottom of the stabilizing plate, and a motor 306 is fixedly connected to the side plate 302 away from the nozzle.

[0034] The implementation principle of one embodiment of this application is as follows: through the mutual cooperation of the first extrusion shaft 102 and the second extrusion shaft 103, the force is transmitted through the first extrusion ring 104 and the second extrusion ring 105, and the material is introduced into the preset filter chamber. As the shaft moves linearly, the material is gradually compressed. Through the gap formed by the filter plate 304 and the extrusion plate 305, the liquid passes through the filter medium, and the solid particles are intercepted, realizing solid-liquid separation. The limiting rod 303 and the stabilizing plate ensure the smooth transmission of the material and prevent leakage.

[0035] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A high-efficiency extrusion structure for a filter press, characterized in that, It includes an extrusion mechanism (1), and protective mechanisms (2) are provided on both sides of the extrusion mechanism (1). A main body mechanism (3) is provided at the bottom of the protective mechanism (2). The extrusion mechanism (1) includes a protective ring (101), a first extrusion shaft (102) is fixedly connected inside the protective ring (101), a second extrusion shaft (103) is sleeved on one side of the first extrusion shaft (102), a first extrusion ring (104) and a second extrusion ring (105) are respectively sleeved on the surfaces of the first extrusion shaft (102) and the second extrusion shaft (103), a first extrusion rod is fixedly connected to one side of the first extrusion ring (104), and a second extrusion rod is sleeved on one side of the first extrusion rod.

2. The high-efficiency extrusion structure for a filter press as described in claim 1, characterized in that: The protective ring (101) is fixedly connected to a connecting plate on the side away from the first extrusion shaft (102), and bolts are bolted to one side of the connecting plate. There are four first extrusion rods and four second extrusion rods.

3. The high-efficiency extrusion structure for a filter press as described in claim 1, characterized in that: The protective mechanism (2) includes a first protective block (201), a second protective block (202) is sleeved on one side of the first protective block (201), and a first connecting block (203) and a second connecting block (204) are respectively fixedly connected to the top of the first protective block (201) and the second protective block (202).

4. The high-efficiency extrusion structure for a filter press as described in claim 3, characterized in that: A first protective rod is fixedly connected to one side of the first connecting block (203), and a second protective rod is sleeved on the side of the first protective rod away from the first connecting block (203).

5. The high-efficiency extrusion structure for a filter press as described in claim 1, characterized in that: The main body (3) includes a base plate (301), a side plate (302) is fixedly connected to the top of the base plate (301), a support column is fixedly connected to the bottom of the base plate (301), and a pad is fixedly connected to the bottom of the support column.

6. The high-efficiency extrusion structure for a filter press as described in claim 5, characterized in that: A limiting rod (303) is fixedly connected to the side plate (302) near the second extrusion shaft (103). A filter plate (304) is sleeved on the surface of the limiting rod (303). An extrusion plate (305) is fixedly connected to the side of the filter plate (304) near the second extrusion shaft (103). The extrusion plate (305) is fixedly connected to the second extrusion shaft (103).

7. The high-efficiency extrusion structure for a filter press as described in claim 6, characterized in that: A stabilizing plate is fixedly connected to the side of the side plate (302) away from the filter plate (304), a nozzle is fixedly connected to the bottom of the stabilizing plate, and a motor (306) is fixedly connected to the side of the side plate (302) away from the nozzle.

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