Flat wire harness for electrical connection in novel energy automobile

By designing a flat wire harness structure and using heat-conducting plates and heat sinks, the problems of traditional wire harnesses being large in size and not conducive to heat dissipation are solved, achieving a smaller footprint and better heat dissipation.

CN223835540UActive Publication Date: 2026-01-27CHANGZHOU JUXIN ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520659952.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-01-27
Estimated Expiration
2035-04-09

AI Technical Summary

Technical Problem

Traditional automotive wiring harnesses use plastic circular insulating tubes to wrap soft copper wires, which take up a lot of space and are not conducive to heat dissipation.

Method used

It adopts a flat cable harness design, including a main line and branch lines. The main line is wrapped with an upper heat-conducting plate and a lower heat-conducting plate, combined with heat sinks and side protection plates, and fixed with screws to form a rectangular tubular structure. The main line and branch lines use FFC flexible flat cables, which work with the heat-conducting plates for heat dissipation.

Benefits of technology

It reduces the space occupied by the wiring harness, improves heat dissipation, and enhances the flexibility and stability of the wiring harness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flat wire harness for electrical connection in a novel energy automobile, which relates to the technical field of automobile equipment and comprises a main line, branch lines, an upper heat-conducting plate and a lower heat-conducting plate, and the inner side surfaces of the upper heat-conducting plate and the lower heat-conducting plate are respectively attached to the top and the bottom of the main line. The top of the upper heat conduction plate and the bottom of the lower heat conduction plate are fixedly connected with cooling fins, the two sides of the bottom of the lower heat conduction plate are fixedly connected with gaskets, the bottoms of the gaskets are fixedly connected with pasting pieces used for being pasted to a vehicle body, and the main line and the branch lines are flat lines formed by cutting off an ffc flexible flat cable. The two ends of the main line are fixedly connected with main connectors, one end of each branch line is fixedly connected with a branch connector, and the other end of each branch line is fixedly connected with a plug. And the cables are concentrated in the pipeline, so that heat dissipation is not facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of automotive equipment technology, specifically to a new type of flat wire harness for electrical connections in new energy vehicles. Background Technology

[0002] Automotive wiring harnesses are the main network components of automotive circuits. Their role in the vehicle is to transmit or exchange power or data signals from the electrical system to achieve the functions and requirements of the electrical system. With the development of new energy vehicles, their functions are becoming increasingly diversified, thus placing higher demands on electrical wiring harnesses.

[0003] However, traditional wire harnesses are mostly laid by wrapping soft copper wires inside plastic round insulating tubes, which takes up a lot of space and the cables are concentrated in the tubes, which is not conducive to heat dissipation. Utility Model Content

[0004] The purpose of this invention is to provide a new type of flat wiring harness for electrical connections in new energy vehicles, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a novel flat wiring harness for electrical connections in new energy vehicles, comprising a main line and branch lines, and further comprising...

[0006] The upper heat-conducting plate and the lower heat-conducting plate have their inner sides attached to the top and bottom of the main line, respectively. Heat sinks are fixedly connected to the top of the upper heat-conducting plate and the bottom of the lower heat-conducting plate. Gaskets are fixedly connected to both sides of the bottom of the lower heat-conducting plate. Adhesive pieces are fixedly connected to the bottom of the gaskets for attaching to the vehicle body.

[0007] The main line and branch line are flat lines cut from FFC flexible flat cables. Both ends of the main line are fixedly connected to a main connector, one end of the branch line is fixedly connected to a branch connector, and the other end of the branch line is fixedly connected to a plug.

[0008] Preferably, a fixing plate 1 is fixedly connected to each of the four corners of the upper heat-conducting plate, and a fixing plate 2 is fixedly connected to each of the four corners of the lower heat-conducting plate. A screw is threaded through the surface of the fixing plate 1 and the fixing plate 2, and the fixing plate 1 and the fixing plate 2 are in close contact with each other.

[0009] Preferably, lateral protection plates are fixedly connected to both sides of the upper and lower heat-conducting plates, and the two sets of lateral protection plates are fitted together to form a rectangular tube shape, with the branch inlet of the main line located inside the lateral protection plates.

[0010] Preferably, the end of the branch line away from the branch connector is slidably inserted into the inner wall of the side protection plate, and the plug is slidably inserted into the branch socket on the side of the main line, with the plug located inside the side protection plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This utility model uses an upper heat-conducting plate and a lower heat-conducting plate, which are respectively wrapped around the top and bottom of the main line. The two are connected and fixed by screws, and an adhesive sheet is attached to the inner surface of the vehicle body to fix the position of the main line. The extension distance of the upper and lower heat-conducting plates can be customized, and different lengths can be used as needed and arranged at intervals, so that part of the middle of the main line is exposed, which makes it easy to adjust the angle and makes the arrangement more flexible. In addition, the heat sink further improves the heat dissipation effect.

[0013] This invention features a main line and branch lines, which are flat lines cut from FFC flexible flat cables, resulting in a smaller footprint. Their flat distribution, combined with the upper and lower heat-conducting plates, facilitates heat dissipation. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a disassembled schematic diagram of the upper and lower heat-conducting plates of this utility model;

[0016] Figure 3 This utility model Figure 1 Enlarged view of a portion of point A in the middle;

[0017] Figure 4 This is a schematic diagram of the branch line structure of this utility model.

[0018] In the diagram: 1. Main line; 2. Upper heat conduction plate; 3. Lower heat conduction plate; 4. Heat sink; 5. Fixing plate one; 6. Fixing plate two; 7. Screw; 8. Gasket; 9. Adhesive piece; 10. Side protection plate; 11. Branch line; 12. Branch connector; 13. Main connector; 14. Plug. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-4This utility model provides a technical solution: a novel flat wiring harness for electrical connections in a new energy vehicle, comprising a main line 1 and branch lines 11, and further comprising...

[0021] The upper heat-conducting plate 2 and the lower heat-conducting plate 3 are respectively attached to the top and bottom of the main line 1. The top of the upper heat-conducting plate 2 and the bottom of the lower heat-conducting plate 3 are fixedly connected to heat sinks 4. The bottom sides of the lower heat-conducting plate 3 are fixedly connected to pads 8. The bottom of the pads 8 is fixedly connected to adhesive pieces 9 for attaching to the vehicle body.

[0022] The main line 1 and the branch line 11 are flat cables cut from FFC flexible flat cables. Both ends of the main line 1 are fixedly connected to the main connector 13, one end of the branch line 11 is fixedly connected to the branch connector 12, and the other end of the branch line 11 is fixedly connected to the plug 14.

[0023] Fixing plates 1 and 5 are fixedly connected to the four corners of the upper heat-conducting plate 2, and fixing plates 2 and 6 are fixedly connected to the four corners of the lower heat-conducting plate 3. Screws 7 are threaded through the surfaces of fixing plates 1 and 5 and fixing plates 2 and 6. Fixing plates 1 and 5 and fixing plates 2 and 6 are in close contact with each other, and the upper heat-conducting plate 2 and the lower heat-conducting plate 3 are connected together by screws 7, thus wrapping and fixing the main line 1.

[0024] Both sides of the upper heat-conducting plate 2 and the lower heat-conducting plate 3 are fixedly connected with lateral protection plates 10. The two sets of lateral protection plates 10 are attached to each other in a rectangular tube shape. The branch inlet of the main line 1 is located inside the lateral protection plate 10. The lateral protection plate 10 protects the branch inlet.

[0025] The end of the branch line 11 away from the branch connector 12 is slidably inserted into the inner wall of the side protection plate 10, and the plug 14 is slidably inserted into the branch socket on the side of the main line 1. The plug 14 is located inside the side protection plate 10, and the side protection plate 10 protects the branch interface.

[0026] Working principle: The upper heat-conducting plate 2 and the lower heat-conducting plate 3 are respectively wrapped around the top and bottom of the main line 1, and connected and fixed by the screw 7. The adhesive piece 9 is attached to the inner surface of the vehicle body to fix the position of the main line 1. The extension distance of the upper heat-conducting plate 2 and the lower heat-conducting plate 3 can be customized. Different lengths are used as needed and they are arranged at intervals, so that part of the middle of the main line 1 is exposed, which makes it easy to adjust the angle and makes the arrangement more flexible. The main line 1 and the branch line 11 are flat lines cut from FFC soft flat cables, which occupy less area and are flatly distributed, which is beneficial to the upper heat-conducting plate 2 and the lower heat-conducting plate 3. For heat dissipation, the heat sink 4 further improves the heat dissipation effect, solving the problem that traditional wire harnesses are mostly laid by wrapping soft copper wires inside plastic round insulating tubes, which takes up a lot of space and the cables are concentrated in the pipes, which is not conducive to heat dissipation. The side protection plates 10 on the sides of the upper heat conduction plate 2 and the lower heat conduction plate 3 are combined into a rectangular tube. The branch line 11 is connected to the socket on the side of the main line 1 through the plug 14. The side protection plate 10 protects the socket and improves the stability of use. Similarly, the upper heat conduction plate 2 and the lower heat conduction plate 3 can also be set on the branch line 11 as needed for auxiliary heat dissipation.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A novel flat wiring harness for electrical connections in a new energy vehicle, comprising a main line (1) and branch lines (11), characterized in that: It also includes, The upper heat-conducting plate (2) and the lower heat-conducting plate (3) have their inner sides attached to the top and bottom of the main line (1), respectively. The top of the upper heat-conducting plate (2) and the bottom of the lower heat-conducting plate (3) are both fixedly connected to heat sinks (4). The bottom sides of the lower heat-conducting plate (3) are both fixedly connected to pads (8). The bottom of the pads (8) is fixedly connected to adhesive pieces (9) for attaching to the vehicle body. The main line (1) and the branch line (11) are flat lines cut from FFC flexible flat cables. Both ends of the main line (1) are fixedly connected to a main connector (13). One end of the branch line (11) is fixedly connected to a branch connector (12), and the other end of the branch line (11) is fixedly connected to a plug (14).

2. The flat wiring harness for electrical connections in a novel energy vehicle according to claim 1, characterized in that: The upper heat-conducting plate (2) is fixedly connected to four corners of its side with a fixing plate 1 (5), and the lower heat-conducting plate (3) is fixedly connected to four corners of its side with a fixing plate 2 (6). The surfaces of the fixing plate 1 (5) and the fixing plate 2 (6) are threaded with screws (7), and the fixing plate 1 (5) and the fixing plate 2 (6) are in close contact with each other.

3. The flat wiring harness for electrical connections in a novel energy vehicle according to claim 1, characterized in that: Both sides of the upper heat-conducting plate (2) and the lower heat-conducting plate (3) are fixedly connected with side protection plates (10). The two sets of side protection plates (10) are fitted together to form a rectangular tube. The branch insertion port of the main line (1) is located inside the side protection plate (10).

4. A novel flat wiring harness for electrical connections in a new energy vehicle according to claim 3, characterized in that: The branch line (11) is slidably inserted into the inner wall of the side protection plate (10) at the end away from the branch connector (12), and the plug (14) is slidably inserted into the branch socket on the side of the main line (1). The plug (14) is located inside the side protection plate (10).