Intelligent control liquid silica gel feeding device

Abstract

The utility model discloses an intelligent control liquid silica gel feeding device which comprises a machine base, an intelligent control unit arranged on the machine base, a silica gel feeding system, a height adjusting system and a conveying system, and the silica gel feeding system and the height adjusting system are respectively connected with the intelligent control unit in a control mode. And the height adjusting system is connected with the silica gel feeding system. The whole device can move among different production lines, is suitable for various production environments, enhances the flexibility of the device, realizes the intelligent management of the device through the application of a PLC remote controller, can monitor and adjust the state of the device through a wireless network, reduces the manual intervention, and improves the working efficiency. The liquid silica gel feeding device has a stable liquid silica gel feeding function, and reduces raw material waste and product defects caused by non-uniform feeding in production. The overall automation degree is high, the downtime and the maintenance cost of equipment are reduced, and the service life of the equipment is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of feeding device technology, specifically to an intelligent control liquid silicone feeding device. Background Technology

[0002] Liquid silicone, due to its excellent physical and chemical properties, is widely used in industries such as electronics, electrical appliances, automobiles, and pharmaceuticals, especially in sealing, insulation, and protection. Traditional liquid silicone feeding technologies rely heavily on manual or semi-automatic feeding equipment, resulting in inaccurate feeding processes, low efficiency, and frequent material waste and uneven mixing. These problems not only affect product quality but also increase the labor intensity of workers, reduce production efficiency, and limit the application potential of liquid silicone in high-end markets. Utility Model Content

[0003] In order to overcome the shortcomings of existing technical solutions, this utility model provides an intelligent control liquid silicone feeding device, which can effectively solve the problems mentioned in the background technology.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] An intelligent control liquid silicone feeding device includes a base, an intelligent control unit mounted on the base, a silicone feeding system, a height adjustment system, and a conveying system. The silicone feeding system and the height adjustment system are respectively connected to the intelligent control unit. The height adjustment system is connected to the silicone feeding system. The silicone feeding system includes a distribution tank and several feeding mechanisms located on both sides of the distribution tank. The distribution tank is equipped with a pressure booster. The height adjustment system includes lifting components located on both sides of the distribution tank. The conveying system is connected to the intelligent control unit and includes two conveyor belts symmetrically arranged on both sides of the distribution tank. The conveyor belts are connected to the lifting components.

[0006] As a further description of the above technical solution, the base is provided with a walking mechanism, which includes a plurality of walking wheels and a drive shaft. The base is also provided with a connecting seat for connecting the drive shaft. The connecting seat has a built-in brake, which is connected to the drive shaft. The two ends of the drive shaft are connected to the walking wheels.

[0007] As a further description of the above technical solution, the intelligent control unit includes a chassis, which houses a PLC remote controller and a storage tank for connecting to the diversion tank. A first conveying pipe is provided at the connection between the storage tank and the diversion tank, and a control valve is provided at the connection between the first conveying pipe and the diversion tank.

[0008] As a further description of the above technical solution, the booster is located at the bottom of the diversion tank, the booster is connected to the feeding mechanism, the feeding mechanism is distributed along the axial direction of the diversion tank, the feeding mechanism includes two feeders and a control valve connecting the two feeders, and the feeders are arranged perpendicular to the conveyor belt.

[0009] As a further description of the above technical solution, the control valve is connected to a second conveying pipe, which is connected to a diversion tank, and the two feeders are symmetrically arranged.

[0010] As a further description of the above technical solution, the conveyor belt is provided with multiple clamps, and the conveyor belt moves closer to or away from the diversion tank along the direction of the diversion tank by a lifting assembly. The clamps are arranged in a line along the conveying direction of the conveyor belt, and the clamps are also provided with placement slots.

[0011] As a further description of the above technical solution, the lifting assembly includes a drive seat, a guide seat, and a plurality of guide rods passing through the guide seat. The guide seat is fixedly connected to the diversion tank, and the guide rods are movably connected to the drive seat after passing through the guide seat. The drive seat is fixedly connected to the conveyor belt.

[0012] As a further description of the above technical solution, the drive seat has a plurality of gear sleeves and a driver, the driver is connected to the gear sleeves, the gear sleeves are respectively sleeved on the guide rod, and the gear sleeves move along the axial direction of the guide rod by the driver.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] The intelligent control liquid silica gel feeding device of this utility model has at least one of the following beneficial effects during use:

[0015] The entire unit can move between different production lines, adapting to various production environments and enhancing equipment flexibility. The application of a PLC remote controller enables intelligent equipment management, allowing operators to monitor and adjust equipment status via wireless network, reducing manual intervention and improving work efficiency. It features a stable liquid silicone supply function, reducing raw material waste and product defects caused by uneven material supply during production. The high degree of automation reduces equipment downtime and maintenance costs, extending equipment lifespan. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of an intelligent control liquid silicone feeding device according to the present invention;

[0017] Figure 2 This is a schematic diagram of the first side structure of an intelligent control liquid silicone feeding device according to the present invention;

[0018] Figure 3 This is a top view schematic diagram of an intelligent control liquid silicone feeding device according to the present invention;

[0019] Figure 4 This is a schematic diagram of the second side structure of an intelligent control liquid silicone feeding device according to the present invention;

[0020] Figure 5 This is a first side perspective view of the intelligent control liquid silicone feeding device of this utility model.

[0021] Numbering on the map:

[0022] 1. Base; 101. Traveling mechanism; 102. Traveling wheels; 103. Drive shaft; 104. Connecting seat; 105. Brake; 2. Conveying system; 201. Conveyor belt; 202. Clamp; 203. Placement trough; 3. Height adjustment system; 301. Guide seat; 302. Guide rod; 303. Drive seat; 304. Driver; 4. Silicone feeding system; 401. Diverter tank; 402. First conveying pipe; 403. Intensifier; 404. Second conveying pipe; 405. Control valve; 406. Injector; 5. Intelligent control unit; 501. Storage tank. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figure 1-5 As shown, this utility model provides an intelligent control liquid silicone feeding device, including a base 1, an intelligent control unit 5 mounted on the base 1, a silicone feeding system 4, a height adjustment system 3, and a conveying system 2. The silicone feeding system 4 and the height adjustment system 3 are respectively controlled and connected to the intelligent control unit 5. The height adjustment system 3 is connected to the silicone feeding system 4. The silicone feeding system 4 includes a diversion tank 401 and several feeding mechanisms located on both sides of the diversion tank 401. The diversion tank 401 is equipped with a booster 403. The height adjustment system 3 includes a lifting assembly located on both sides of the diversion tank 401. The conveying system 2 is connected to the intelligent control unit 5 and includes two conveyor belts 201 symmetrically arranged on both sides of the diversion tank 401. The conveyor belts 201 are connected to the lifting assembly.

[0025] In this embodiment, a traveling mechanism 101 is provided at the bottom of the base 1, which allows the device to move freely on the production site using wheels and a drive shaft 103. A brake 105 ensures stable operation. The intelligent control unit 5 is equipped with a PLC remote controller, allowing operators to remotely control and monitor the equipment via a computer or mobile device. Simultaneously, the connection between the storage tank 501 and the distribution tank 401 is controlled by a control valve 405 to achieve flow control. A booster 403 at the bottom of the distribution tank 401 is connected to the feeding mechanism, increasing pressure to achieve rapid silicone supply. The feeding mechanism is distributed along the axis of the distribution tank 401 to ensure uniform feeding. Two symmetrically arranged injectors 406 are connected to the distribution tank 401 via the control valve 405 and a second conveying pipe 404 to ensure bidirectional silicone injection. The injectors 406 are vertically mounted on the conveyor belt 201, thereby improving feeding efficiency. The conveyor belt 201 is equipped with a clamp 202 and a placement groove 203, which can stably transport products and adjust the distance between the conveyor belt 201 and the feeding system, improving adaptability. The lifting assembly consists of a drive base 303, a guide base 301, and a guide rod 302. Since the diversion tank 401 is fixed on the machine base 1, the guide base 301, which is fixedly connected to the diversion tank 401, remains stationary, while the conveyor belt 201 is movable, allowing adjustment of the height of the conveyor belt 201, making the feeding process more flexible and adaptable to different process requirements. The drive base 303 of the lifting assembly has a built-in gear sleeve, which is connected to the guide rod 302 through a driver 304 to achieve precise height adjustment.

[0026] This embodiment can be moved between different production lines, adapting to various production environments and enhancing equipment flexibility. The application of a PLC remote controller enables intelligent equipment management; operators can monitor and adjust equipment status via wireless network, reducing manual intervention and improving work efficiency. It features a stable liquid silicone supply function, reducing raw material waste and product defects caused by uneven material supply during production. The overall degree of automation is high, reducing equipment downtime and maintenance costs, and extending equipment lifespan.

[0027] Furthermore, the base 1 is provided with a walking mechanism 101 at its bottom. The walking mechanism 101 includes a plurality of walking wheels 102 and a drive shaft 103. The base 1 is also provided with a connecting seat 104 for connecting the drive shaft 103. The connecting seat 104 has a built-in brake 105. The brake 105 is connected to the drive shaft 103. The two ends of the drive shaft 103 are connected to the walking wheels 102.

[0028] By setting multiple traveling wheels 102, the entire machine base 1 can move on the production site. The number and arrangement of the traveling wheels 102 can be designed as needed to distribute weight and provide stable support. The drive shaft 103 is responsible for transmitting power, thereby causing the traveling wheels 102 to rotate. When the drive shaft 103 is driven by an electric motor, the traveling wheels 102 will rotate accordingly, realizing the movement of the machine base 1. The connecting seat 104 is the connection point between the drive shaft 103 and the traveling mechanism 101, and it contains a brake 105. The brake 105 is designed to control the movement and stopping of the traveling mechanism 101. When the brake 105 is activated, it will prevent the rotation of the drive shaft 103, thereby fixing the machine.

[0029] Furthermore, the intelligent control unit 5 includes a chassis, which houses a PLC remote controller and a storage tank 501 for connecting to the diversion tank 401. A first delivery pipe 402 is provided at the connection between the storage tank 501 and the diversion tank 401, and a control valve 405 is provided at the connection between the first delivery pipe 402 and the diversion tank 401.

[0030] The chassis is the core of the entire intelligent control system, housing the PLC remote controller and storage tank 501. Accordingly, upon receiving user commands, the PLC remote controller can automatically control the connected equipment or system. A PLC (Programmable Logic Controller) is a device used for automated control, with functions including data acquisition, status monitoring, and equipment control. Through remote control, users can perform real-time monitoring and control from locations away from the equipment, thereby improving production efficiency and autonomy. Storage tank 501, as the supply source, is connected to distribution tank 401, and silicone is transferred through the first delivery pipe 402. The first delivery pipe 402 effectively transports the silicone from storage tank 501 to distribution tank 401. A control valve 405 is installed at the connection between the first delivery pipe 402 and distribution tank 401. The control valve 405 can open and close according to PLC commands, precisely controlling the flow rate to ensure the silicone supply meets production requirements. Through this control, the equipment can achieve high-precision material transfer. Overall, through PLC remote control, the system can automatically control the material transfer and flow rate, reducing manual intervention and improving the overall level of production automation.

[0031] Furthermore, the booster 403 is located at the bottom of the diversion tank 401. The booster 403 is connected to the feeding mechanism, which is distributed along the axial direction of the diversion tank 401. The feeding mechanism includes two feeders 406 and a control valve 405 connecting the two feeders 406. The feeders 406 are arranged perpendicularly to the conveyor belt 201.

[0032] The booster 403 is located at the bottom of the distribution tank 401, and its main function is to pressurize the liquid material (such as silica gel fluid) stored in the distribution tank 401. After the pressure is increased, the material can be more efficiently transported out through the feeding mechanism. The feeding mechanism is distributed along the axial direction of the distribution tank 401, which can effectively optimize the equipment layout, save production space, and improve the overall efficiency of the production line.

[0033] Furthermore, the control valve 405 is connected to a second conveying pipe 404, which is connected to the diversion tank 401. The two feeders 406 are symmetrically arranged. This symmetrical arrangement of the two feeders 406 ensures more uniform material distribution, avoiding flow imbalances that might result from unilateral injection, thus guaranteeing the stability of the production process.

[0034] Furthermore, the conveyor belt 201 is provided with multiple clamps 202. The conveyor belt 201 moves closer to or further away from the diversion tank 401 via a lifting assembly. The clamps 202 are arranged in a line along the conveying direction of the conveyor belt 201, and the clamps 202 are also provided with placement grooves 203.

[0035] The conveyor belt 201 is equipped with multiple clamps 202, which are arranged in a line along the conveying direction, enabling the clamps 202 to effectively hold and transport containers placed on it. Each clamp 202 is also equipped with a placement groove 203, which helps to fix the material and prevent it from slipping or falling during transportation, thus enhancing the safety of the conveying process.

[0036] Furthermore, the lifting assembly includes a drive seat 303, a guide seat 301, and multiple guide rods 302 passing through the guide seat 301. The guide seat 301 is fixedly connected to the diversion tank 401. The guide rods 302 pass through the guide seat 301 and are movably connected to the drive seat 303. The drive seat 303 is fixedly connected to the conveyor belt 201. Through precise lifting control, the lifting assembly enables rapid container transfer, thereby improving overall production efficiency.

[0037] Furthermore, the drive seat 303 contains multiple gear sleeves and a driver 304. The driver 304 is connected to the gear sleeves, which are respectively fitted onto the guide rods 302. The gear sleeves move along the axial direction of the guide rods 302 via the driver 304. The guide rods 302 have threads on their surface, which mesh with the gear sleeves. By utilizing the configuration of the internal gear sleeves and the driver 304, precise control of the height of the conveyor belt 201 can be achieved, meeting the needs of different production processes.

[0038] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An intelligent control device for feeding liquid silicone, characterized in that: The system includes a base, an intelligent control unit mounted on the base, a silicone feeding system, a height adjustment system, and a conveying system. The silicone feeding system and the height adjustment system are respectively connected to the intelligent control unit. The height adjustment system is connected to the silicone feeding system. The silicone feeding system includes a distribution tank and several feeding mechanisms located on both sides of the distribution tank. The distribution tank is equipped with a pressure booster. The height adjustment system includes lifting components located on both sides of the distribution tank. The conveying system is connected to the intelligent control unit and includes two conveyor belts symmetrically arranged on both sides of the distribution tank. The conveyor belts are connected to the lifting components.

2. The intelligent control liquid silica gel feeding device according to claim 1, characterized in that: The base is provided with a walking mechanism, which includes several walking wheels and a drive shaft. The base is also provided with a connecting seat for connecting the drive shaft. The connecting seat has a built-in brake, which is connected to the drive shaft. The two ends of the drive shaft are connected to the walking wheels.

3. The intelligent control liquid silica gel feeding device according to claim 1, characterized in that: The intelligent control unit includes a chassis, which houses a PLC remote controller and a storage tank for connecting to the diversion tank. A first delivery pipe is provided at the connection between the storage tank and the diversion tank, and a control valve is provided at the connection between the first delivery pipe and the diversion tank.

4. The intelligent control liquid silica gel feeding device according to claim 1, characterized in that: The booster is located at the bottom of the diversion tank and is connected to the feeding mechanism. The feeding mechanism is distributed along the axial direction of the diversion tank and includes two feeders and a control valve connecting the two feeders. The feeders are arranged perpendicular to the conveyor belt.

5. The intelligent control liquid silica gel feeding device according to claim 4, characterized in that: The control valve is connected to a second delivery pipe, which is connected to a diversion tank, and the two feeders are arranged symmetrically.

6. The intelligent control liquid silica gel feeding device according to claim 1, characterized in that: The conveyor belt is provided with multiple clamps. The conveyor belt moves closer to or away from the diversion tank via a lifting assembly. The clamps are arranged in a line along the conveying direction of the conveyor belt, and each clamp is also provided with a placement groove.

7. An intelligent control liquid silica gel feeding device according to claim 1 or 6, characterized in that: The lifting assembly includes a drive seat, a guide seat, and multiple guide rods passing through the guide seat. The guide seat is fixedly connected to the diversion tank, and the guide rods are movably connected to the drive seat after passing through the guide seat. The drive seat is fixedly connected to the conveyor belt.

8. The intelligent control liquid silica gel feeding device according to claim 7, characterized in that: The drive housing contains multiple gear sleeves and a driver. The driver is connected to the gear sleeves, and the gear sleeves are respectively fitted onto the guide rod. The gear sleeves move along the axial direction of the guide rod via the driver.

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