Efficient material preheating warehousing system
By designing an efficient material preheating and storage system, automated material management and temperature control were achieved, solving the problems of insufficient drying room space and first-in-first-out (FIFO) conditions, and improving drying quality and operational efficiency.
Patent Information
- Application Number
- CN202520457911.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-17
AI Technical Summary
The existing drying room space is insufficient and the materials are placed too tightly, resulting in insufficient drying time. In addition, the first-in-first-out principle is difficult to implement, which leads to the production of defective products.
Design an efficient material preheating and storage system, including a central control module, identification module, temperature detection module, temperature regulation module, recording module, communication module, terminal, locking components, and cage packaging. The system achieves automated material management and temperature control through slides and locking components, ensuring that materials flow in batch order.
It achieves efficient use of space, ensures uniform heating of materials, improves baking quality and operational efficiency, and eliminates the generation of defective products.
Smart Images
Figure CN223836265U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of warehousing technology, specifically to a high-efficiency material preheating warehousing system. Background Technology
[0002] Natural rubber and certain high-ethylene-content ethylene-propylene rubbers are prone to crystallization at low temperatures. Crystallized rubber becomes harder, requiring more energy during compounding and making the dispersion of rubber compounding agents more difficult. This often leads to poor rubber dispersion, resulting in large quantities of defective rubber compounds. Rubber compounding plants typically use drying ovens to heat the crystallized rubber and soften the crystalline parts. However, in actual operation, the drying oven's area cannot be too large, and forklift access must be provided, which causes two serious problems:
[0003] ① The passage will occupy a lot of space, resulting in insufficient space for materials that need to be dried, which leads to insufficient drying time;
[0004] ②Because the materials are usually placed in a relatively compact manner, the rubber material that is put in first needs to be pulled out and used first according to the first-in-first-out principle. However, the rubber material that is put in first is usually placed inside the drying room. When it is needed, the rubber material placed outside needs to be moved before it can be forked out, which causes a lot of time waste and waste of forklift transportation. Some workers take advantage of this and abandon the first-in-first-out principle, resulting in insufficiently dried rubber material being used in production and producing defective products.
[0005] Based on this, this utility model designs an efficient material preheating and storage system to solve the above problems. Utility Model Content
[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a highly efficient material preheating and storage system.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] An efficient material preheating and storage system includes a central control module, an identification module, a temperature detection module, a temperature regulation module, a recording module, a communication module, a terminal, a locking component, a cage-type packaging, and a chute;
[0009] The slide rails are provided in multiple sets, all of which are installed at an angle inside the drying room;
[0010] The slide is connected to multiple cage-like packages, and the cage-like packages are connected with locking components;
[0011] The identification module is used to detect the QR code on the material pallet, and the identification module uploads the data to the recording module through the central control module;
[0012] The temperature detection module has multiple functions to collect temperature data from different locations in the drying room in real time and upload the temperature information to the central control module.
[0013] The central control module compares the collected real-time temperature with the system's preset adhesive baking temperature threshold to control the operation of the temperature regulation module.
[0014] The temperature control module receives instructions from the central control module to adjust the temperature inside the drying room;
[0015] The communication module is used for information exchange between the central control module and the terminal. The central control module is electrically connected to the identification module, temperature detection module, temperature regulation module, recording module, and communication module.
[0016] Furthermore, the communication module is wirelessly connected to the terminal via a base station.
[0017] Furthermore, the temperature detection module is a temperature sensor.
[0018] Furthermore, the temperature control module includes heating elements and heat dissipation devices. Multiple heating elements are evenly distributed inside the drying chamber, and heat dissipation devices are located at both ends of the drying chamber. Both the heating elements and the heat dissipation devices are electrically connected to the central control module.
[0019] Furthermore, the cage-like packaging includes a frame, an opening and closing door, and a bottom plate. The frame is fixedly installed on the upper end of the bottom plate, the lower end of the opening and closing door is rotatably connected to the bottom plate, and the upper end of the opening and closing door is detachably connected to the frame.
[0020] Furthermore, the frame and the opening / closing door are both connected to the locking assembly.
[0021] Furthermore, the lower end of the base plate is slidably connected to the slide rail.
[0022] Furthermore, the locking assembly includes a first mounting block, a second mounting block, a locking piece, a first latch, and a second latch. The first mounting block is fixedly mounted on one side of the front end of the door, the second mounting block is fixedly mounted on one side of the front end of the frame, the first latch is fixedly mounted on the inner side of the front end of the first mounting block, the second latch is fixedly mounted on the inner side of the front end of the second mounting block, one end of the locking piece is rotatably connected to the front end of the first mounting block, and the other end of the locking piece is engaged with both the first latch and the second latch.
[0023] Furthermore, the first mounting block, the second mounting block, the locking piece, the first latch, and the second latch are each provided in two sets and are located on the left and right sides of the frame and the opening and closing door, respectively.
[0024] Compared with the prior art, the advantages of this utility model are as follows: 1. In terms of space utilization and production adaptability, the number and quantity of slide layers can be flexibly set according to the building floor height, which can well adapt to different space conditions and production scale requirements, avoid space waste, realize the utilization of space, and achieve efficient drying of materials.
[0025] 2. In terms of material drying quality, the cage packaging and the slide dimensions are precisely matched, and the gaps between the cage packaging are conducive to the uniform circulation of hot air, ensuring that the materials are fully heated and improving the drying quality;
[0026] 3. In terms of material flow management, the strict batch sequence requirements, combined with barcode scanning records, enable accurate tracking of material flow and facilitate management; at the same time, the gravity-driven slider design allows materials to slide automatically along the slide without additional power, reducing energy consumption.
[0027] 4. It realizes the first-in, first-out principle, solves the problem that the first-in, first-out principle is difficult to implement in traditional operations, improves operating efficiency, and optimizes the operation of the entire drying room equipment. Attached Figure Description
[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0029] Figure 1 This is a connection block diagram of a high-efficiency material preheating and storage system according to the present invention.
[0030] Figure 2 This is a schematic diagram of a drying room for a high-efficiency material preheating and storage system according to this utility model.
[0031] Figure 3 This is a schematic diagram of the cage-type packaging of this utility model;
[0032] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0033] The labels in the diagram represent:
[0034] 1. Central control module; 2. Identification module; 3. Temperature detection module; 4. Temperature regulation module; 41. Heating element; 42. Heat dissipation device; 5. Recording module; 6. Communication module; 7. Terminal; 8. Locking assembly; 81. First mounting block; 82. Second mounting block; 83. Locking piece; 84. First latch; 85. Second latch; 9. Cage packaging; 10. Slide rail; 91. Frame; 92. Opening and closing door; 93. Base plate. Detailed Implementation
[0035] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0036] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to... Figure 3 The direction of the viewpoint.
[0037] In some embodiments, please refer to the accompanying drawings. Figures 1-4 An efficient material preheating and storage system includes a central control module 1, an identification module 2, a temperature detection module 3, a temperature regulation module 4, a recording module 5, a communication module 6, a terminal 7, a locking component 8, a cage packaging 9, and a chute 10.
[0038] The slide 10 is provided in multiple sets and is installed in an inclined manner inside the drying chamber. The slide 10 is higher at the entrance end of the drying chamber and lower at the exit end of the drying chamber.
[0039] The slide 10 is connected to multiple cage-type packages 9, and the cage-type packages 9 are connected to locking components 8;
[0040] The identification module 2 is used to detect the QR code on the material pallet. The QR code or barcode contains detailed information such as the type, batch, and weight of the material. The identification module 2 transmits the identified data to the central control module 1 in real time. The central control module 1 uploads the data to the recording module 5, and the recording module 5 records the flow of the material.
[0041] Multiple temperature detection modules 3 are evenly distributed inside the drying chamber to collect temperature data at different locations in real time and upload the temperature information at different locations to the central control module 1.
[0042] The temperature detection module 3 is a temperature sensor.
[0043] The central control module 1 compares the collected real-time temperature with the system's preset adhesive baking temperature threshold to control the operation of the temperature regulation module 4.
[0044] Temperature regulation module 4 receives instructions from central control module 1 and intelligently regulates the temperature inside the drying room;
[0045] The temperature regulation module 4 includes a heating element 41 and a heat dissipation device 42. Multiple heating elements 41 are evenly distributed inside the drying chamber, and the heat dissipation device 42 is located at both ends of the drying chamber. Both the heating element 41 and the heat dissipation device 42 are electrically connected to the central control module 1.
[0046] The heat dissipation device 42 is a fan, and the heating element 41 can be a resistance heating element, an infrared heating element, or an electromagnetic heating element.
[0047] When the central control module 1 detects that the temperature of a certain area is lower than the adhesive baking temperature threshold, the system automatically increases the power of the heating element 41 near that area; if the temperature is too high, the power of the heating element 41 is reduced or the heat dissipation device 42 is activated.
[0048] This closed-loop control method ensures that the temperature in each area of the drying room is uniform and stable, providing a precise drying temperature environment for rubber materials.
[0049] The communication module 6 is used for information exchange between the central control module 1 and the terminal 7; the central control module 1 is electrically connected to the identification module 2, the temperature detection module 3, the temperature regulation module 4, the recording module 5, and the communication module 6.
[0050] The communication module 6 and the terminal 7 are connected wirelessly via a base station, ensuring stable and convenient data transmission.
[0051] The cage-type packaging 9 includes a frame 91, an opening and closing door 92, and a bottom plate 93. The frame 91 is fixedly installed on the upper end of the bottom plate 93, the lower end of the opening and closing door 92 is rotatably connected to the bottom plate 93, and the upper end of the opening and closing door 92 is detachably connected to the frame 91.
[0052] Both the frame 91 and the opening / closing door 92 are connected to the locking component 8.
[0053] There is a certain distance between the outermost edge of the frame 91 and the outermost edge of the base plate 93, so that a certain interval is maintained between adjacent materials to ensure that hot air circulates evenly between the materials.
[0054] The lower end of the base plate 93 is slidably connected to the slide rail 10.
[0055] A slider with a very low coefficient of friction is fixedly installed at the lower end of the base plate 93, and the slider is slidably connected to the groove opened on the slide rail 10.
[0056] This device has a sloping slide 10 set in the drying room. The material feeding end and the material discharging end are located on both sides of the slide 10. The number of storage layers and the number of slides 10 can be set according to the building height to adapt to different space conditions and production scale requirements.
[0057] The materials requiring heating are placed inside cage-type packaging 9, which matches the width and height of the slide 10. There is a gap between cage-type packaging 9 (approximately 5 to 10 cm) to facilitate the flow of hot air between the materials. A slider with a low coefficient of friction is installed below the cage-type packaging 9, which can slowly slide down the slope of the slide 10 under the action of gravity. The materials are put in from the side with a higher slope, and the dried materials will slide down to the side with a lower slope on their own. The materials should be put in according to the batch order, with the earlier batches being put in first and the later batches being put in last.
[0058] Different types of materials should be placed on different chutes. Depending on the quantity of materials required, multiple chutes 10 can be selected for one type of material. However, the same batch of the same material should be placed in front of multiple chutes 10 for the same type of material, and the batches put in later should also be as consistent as possible. When materials are put in, they need to be recorded by scanning the code through the identification module 2. When the materials are taken out, the operator only needs to take out the materials in sequence to ensure the execution of first-in-first-out, which eliminates the various drawbacks of traditional operation methods, such as space waste, difficulty in executing first-in-first-out, and low operation efficiency.
[0059] In some embodiments, such as Figure 3 and Figure 4 As shown, in a preferred embodiment of the present invention, the locking component 8 includes a first mounting block 81, a second mounting block 82, a locking piece 83, a first latch 84, and a second latch 85. The first mounting block 81 is fixedly mounted on one side of the front end of the opening and closing door 92, the second mounting block 82 is fixedly mounted on one side of the front end of the frame 91, the first latch 84 is fixedly mounted on the inner side of the front end of the first mounting block 81, the second latch 85 is fixedly mounted on the inner side of the front end of the second mounting block 82, one end of the locking piece 83 is rotatably connected to the front end of the first mounting block 81, and the other end of the locking piece 83 is engaged with both the first latch 84 and the second latch 85.
[0060] The first mounting block 81, the second mounting block 82, the locking piece 83, the first latch 84 and the second latch 85 are each provided in two sets and are located on the left and right sides of the frame 91 and the opening and closing door 92, respectively.
[0061] When using this utility model, if it is necessary to open the opening and closing door 92, the locking piece 83 is rotated by hand to disengage the locking piece 83 from the first latch 84 and the second latch 85. The locking piece 83 loses the locking of the first latch 84 and the second latch 85, and the bottom plates 93 on both sides of the opening and closing door 92 are rotated together to separate the opening and closing door 92 from the frame 91, thereby opening the opening and closing door 92. At this time, the material is placed on the bottom plate 93.
[0062] After the material is placed in, the opening and closing door 92 is merged with the frame 91, and then the locking piece 83 is rotated so that the locking piece 83 engages with the second latch 85, thereby locking the frame 91 and the opening and closing door 92.
[0063] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A high-efficiency material preheating and storage system, comprising a central control module (1), characterized in that, It includes an identification module (2), a temperature detection module (3), a temperature regulation module (4), a recording module (5), a communication module (6), a terminal (7), a locking component (8), a cage-type packaging (9), and a slide (10); The slide rails (10) are provided in multiple sets and are all installed in an inclined manner inside the drying room; The slide (10) is connected to multiple cage-type packages (9), and the cage-type packages (9) are connected to locking components (8); The identification module (2) is used to detect the QR code on the material pallet. The identification module (2) uploads the data to the recording module (5) through the central control module (1). The temperature detection module (3) is equipped with multiple temperature detection modules and is used to collect temperature data from different locations in the drying room in real time and upload the temperature information to the central control module (1); The central control module (1) compares the collected real-time temperature with the system's preset adhesive baking temperature threshold to control the operation of the temperature regulation module (4). Temperature regulation module (4) receives instructions from central control module (1) to regulate the temperature inside the drying room; The communication module (6) is used for information interaction between the central control module (1) and the terminal (7). The central control module (1) is electrically connected to the identification module (2), temperature detection module (3), temperature regulation module (4), recording module (5), and communication module (6).
2. The efficient material preheating and storage system according to claim 1, characterized in that, The communication module (6) and the terminal (7) are connected via wireless communication through a base station.
3. The efficient material preheating and storage system according to claim 1, characterized in that, The temperature detection module (3) is a temperature sensor.
4. The efficient material preheating and storage system according to claim 1, characterized in that, The temperature regulation module (4) includes a heating element (41) and a heat dissipation device (42). Multiple heating elements (41) are evenly distributed inside the drying chamber, and the heat dissipation device (42) is located at both ends of the drying chamber. Both the heating element (41) and the heat dissipation device (42) are electrically connected to the central control module (1).
5. The efficient material preheating and storage system according to claim 1, characterized in that, The cage-type packaging (9) includes a frame (91), an opening and closing door (92), and a bottom plate (93). The frame (91) is fixedly installed on the upper end of the bottom plate (93), the lower end of the opening and closing door (92) is rotatably connected to the bottom plate (93), and the upper end of the opening and closing door (92) is detachably connected to the frame (91).
6. The efficient material preheating and storage system according to claim 5, characterized in that, The frame (91) and the opening / closing door (92) are both connected to the locking assembly (8).
7. The efficient material preheating and storage system according to claim 5, characterized in that, The lower end of the base plate (93) is slidably connected to the slide rail (10).
8. The efficient material preheating and storage system according to claim 6, characterized in that, The locking assembly (8) includes a first mounting block (81), a second mounting block (82), a locking piece (83), a first latch (84), and a second latch (85). The first mounting block (81) is fixedly mounted on one side of the front end of the door (92), the second mounting block (82) is fixedly mounted on one side of the front end of the frame (91), the first latch (84) is fixedly mounted on the inner side of the front end of the first mounting block (81), the second latch (85) is fixedly mounted on the inner side of the front end of the second mounting block (82), one end of the locking piece (83) is rotatably connected to the front end of the first mounting block (81), and the other end of the locking piece (83) is engaged with both the first latch (84) and the second latch (85).
9. The efficient material preheating and storage system according to claim 8, characterized in that, The first mounting block (81), the second mounting block (82), the locking piece (83), the first latch (84) and the second latch (85) are each provided in two sets and are located on the left and right sides of the frame (91) and the opening and closing door (92), respectively.