Belt deviation adjusting device of stacker-reclaimer

By combining cameras and hydraulic cylinders, remote automatic adjustment of the bucket wheel stacker-reclaimer belt is achieved, solving the problem of low efficiency in belt misalignment adjustment and improving safety and work efficiency.

CN223836382UActive Publication Date: 2026-01-27LIUZHOU IRON & STEEL
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Patent Information

Application Number
CN202520531912.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-01-27
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

The existing bucket wheel stacker-reclaimer belt misalignment adjustment relies on manual adjustment, which leads to low efficiency, significant safety hazards, and increased labor intensity.

Method used

The system uses cameras to remotely monitor belt misalignment and uses hydraulic cylinders in the control room to remotely control the angle adjustment of the lower idler rollers, thereby achieving automatic belt center alignment.

Benefits of technology

It improves the efficiency of belt misalignment adjustment, improves the working environment for workers, and reduces labor intensity and safety risks.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223836382U_ABST
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Abstract

The utility model discloses a belt deviation adjusting device of a stacker-reclaimer, which belongs to the technical field of steel production equipment and comprises a control chamber, a cantilever rack, a camera and a hydraulic cylinder, the cantilever rack is provided with an upper carrier roller and a lower carrier roller, a belt is supported by the upper carrier roller during feeding, and a belt is supported by the lower carrier roller during return stroke. The camera is aligned with a belt of the cantilever rack and transmits a monitored picture to the control room, the control room is connected with the hydraulic cylinder, the lower carrier roller is hinged to the cantilever rack, the hydraulic cylinder is connected with the lower carrier roller, and a post worker can remotely control a telescopic rod of the hydraulic cylinder to stretch out and retract in the control room, so that the lower carrier roller rotates by an angle in a plane; therefore, the contact force between the belt and one end of the lower carrier roller is increased to force the belt to gradually return to the central position; the utility model solves the problems of time and labor waste and low working efficiency due to the fact that the carrier roller needs to be manually adjusted on site by post personnel in the existing belt deviation adjustment.
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Description

Technical Field

[0001] This utility model belongs to the technical field of steel production equipment, specifically relating to an adjustment device for the cantilever belt deviation of a bucket wheel stacker-reclaimer. Background Technology

[0002] Bucket wheel stacker-reclaimers are key pieces of equipment in iron ore powder yards, primarily responsible for conveying ore powder. During operation, the conveyor belts of stacker-reclaimers are prone to belt misalignment due to various factors. This misalignment causes the belt edges to collide with the frame and related equipment, resulting in wear and tear, and in severe cases, belt tearing. This increases production costs and maintenance workload, significantly impacting the normal operation and production efficiency of the equipment. Current belt misalignment adjustment mainly relies on manual adjustment of idlers on-site. This method involves direct contact between personnel and equipment and materials, increasing the risk of human error and dust-related injuries to workers. It also negatively impacts continuous production. This method is not only inefficient but also poses safety hazards. Utility Model Content

[0003] This utility model provides a belt misalignment adjustment device for a stacker-reclaimer, which solves the problem that existing belt misalignment adjustment requires on-site manual adjustment of idlers by personnel, which is time-consuming, labor-intensive, and inefficient.

[0004] To solve the above problems, the technical solution adopted by this utility model is as follows: It includes a control room and a cantilever frame. The cantilever frame is equipped with an upper idler roller and a lower idler roller. The belt feed is supported by the upper idler roller, and the belt return is supported by the lower idler roller. It also includes a camera and a hydraulic cylinder. The camera is aimed at the belt of the cantilever frame and transmits the monitored image to the control room. The control room is connected to the hydraulic cylinder. The lower idler roller is hinged to the cantilever frame, and the hydraulic cylinder is connected to the lower idler roller. Operators in the control room can remotely control the extension and retraction of the hydraulic cylinder's telescopic rod, causing the lower idler roller to rotate at an angle in the plane, thereby increasing the contact force between the belt and one end of the lower idler roller, forcing the belt to gradually return to the center position.

[0005] A more specific technical solution than the above-mentioned technical solution may be: the cantilever machine frame is provided with a base, the lower roller is connected to the support, and the support is hinged to the base.

[0006] Furthermore: the cylinder body of the hydraulic cylinder is hinged to the cantilever frame, and the lifting rod of the hydraulic cylinder is hinged to the support.

[0007] Furthermore, the lower idler roller is connected to the support via a support plate.

[0008] Furthermore, the support and the base are hinged together by a pin.

[0009] By adopting the above technical solution, this utility model has the following beneficial effects compared with the prior art: By remotely monitoring the belt through a camera, after the operator observes that the belt is off-center, the operator can remotely control the hydraulic cylinder in the control room to push the lower idler roller to rotate it at an angle in the plane, thereby increasing the contact force between the belt and one end of the lower idler roller, forcing the belt to gradually return to the center position. This allows for remote adjustment of the belt misalignment without the need for the operator to go to the belt to adjust the idler roller, effectively improving the working environment of the operator, reducing the impact of adverse factors such as noise and dust on the operator, reducing the labor intensity of the operator, and increasing work efficiency. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of this utility model.

[0011] Figure 2 This is an enlarged schematic diagram of the cantilever frame part of this utility model.

[0012] Figure 3 yes Figure 2 The right view.

[0013] Figure 4 yes Figure 3 Top view.

[0014] Figure 5 yes Figure 4 A schematic diagram of the lower idler roller being driven by a hydraulic cylinder.

[0015] Figure 6 and Figure 7 This is a schematic diagram of the working process of this utility model.

[0016] In the diagram: 1. Control room; 2. Cantilever frame; 21. Belt; 3. Camera; 4. Upper roller; 5. Lower roller; 51. Base; 52. Support; 53. Pin; 54. Support plate; 6. Hydraulic cylinder. Detailed Implementation

[0017] The present invention will be further described in detail below with reference to the accompanying drawings and examples:

[0018] like Figures 1 to 5The stacker-reclaimer belt misalignment adjustment device shown includes a control room 1 and a cantilever frame 2. The cantilever frame 2 is equipped with an upper idler roller 4 and a lower idler roller 5. The upper idler roller 4 supports the belt 21 during feeding, and the lower idler roller 5 supports the belt 21 during return. It also includes a camera 3 and a hydraulic cylinder 6. The camera 3 is aimed at the belt 21 of the cantilever frame 2 and transmits the monitored image to the control room 1. The control room 1 is connected to the hydraulic cylinder 6. The lower idler roller 5 is hinged to the cantilever frame 2, and the hydraulic cylinder 6 is connected to the lower idler roller 5. The cantilever frame 2 is equipped with a base 51. The lower idler roller 5 is connected to a support 52, and the support 52 is hinged to the base 51. The cylinder body of the hydraulic cylinder 6 is hinged to the cantilever frame 2, and the lifting rod of the hydraulic cylinder 6 is hinged to the support 52. The lower idler roller 5 is connected to the support 52 via a support plate 54. The support 52 and the base 51 are hinged together by a pin 53.

[0019] During operation, when the operator in control room 1 observes that belt 21 is veering to the right, the operator remotely controls the extension rod of hydraulic cylinder 6 to push the left end of lower idler roller 5 forward. This increases the contact force between the returning belt 21 and the left end of lower idler roller 5, forcing belt 21 to gradually return to the center position. Figure 6 As shown; when belt 21 deviates to the left, the operator in control room 1 remotely controls the extension rod of hydraulic cylinder 6 to retract, pushing the left end of lower idler roller 5 backward. This increases the contact force between the returning belt 21 and the right end of lower idler roller 5, forcing belt 21 to gradually return to the center position, as shown. Figure 7 As shown.

[0020] It should be noted that the specific embodiments of this utility model have been described in detail. For those skilled in the art, all obvious changes made to it without departing from the spirit and scope of this utility model are within the protection scope of this utility model.

Claims

1. A belt misalignment adjustment device for a stacker-reclaimer, comprising a control room and a cantilever frame, wherein the cantilever frame is provided with an upper idler and a lower idler, the belt feed is supported by the upper idler, and the belt return is supported by the lower idler, characterized in that: It also includes a camera and a hydraulic cylinder. The camera is aimed at the belt of the cantilever frame and transmits the monitored image to the control room. The control room is connected to the hydraulic cylinder. The lower idler is hinged to the cantilever frame, and the hydraulic cylinder is connected to the lower idler.

2. The stacker-reclaimer belt misalignment adjustment device according to claim 1, characterized in that: The cantilever frame is equipped with a base, the lower roller is connected to the support, and the support is hinged to the base.

3. The stacker-reclaimer belt misalignment adjustment device according to claim 2, characterized in that: The cylinder body of the hydraulic cylinder is hinged to the cantilever frame, and the lifting rod of the hydraulic cylinder is hinged to the support.

4. The stacker-reclaimer belt misalignment adjustment device according to claim 3, characterized in that: The lower idler roller is connected to the support via a support plate.

5. The stacker-reclaimer belt misalignment adjustment device according to claim 4, characterized in that: The support and the base are hinged together by a pin.