Automatic material arranging and feeding device of heading machine

Abstract

The utility model discloses an automatic material arranging and feeding device of a heading machine, which mainly comprises a feeding device main body, a material tray, a material cutting motor, a mounting plate and the like, a guide rail is arranged in the mounting plate, an upper driving motor and a lower driving motor are arranged on the guide rail to drive a material channel to move, the material channel is connected with the motor through a clamping groove, a feeding hopper is arranged on the left side, and a material groove corresponding to raw materials is arranged above the material channel. The device solves the problems that in the material feeding process of a traditional heading machine, manual operation efficiency is low, arrangement is not accurate, equipment is prone to being blocked and the like, automatic arrangement and efficient feeding of the materials are achieved through reasonable structural design, all the components work cooperatively to guarantee operation stability, and the working efficiency of the heading machine is improved. A reliable solution is provided for material feeding of the heading machine, and the production efficiency and the product quality are improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of heading machines, specifically relating to an automatic material arrangement and feeding device for heading machines. Background Technology

[0002] Heading machines, also known as cold heading machines, are specialized equipment in the machinery manufacturing industry. They are mainly used for the cold heading of metal wires. Through high-speed stamping, the ends of metal wires such as steel, copper, and aluminum are processed into specific shapes, such as screw heads, rivet heads, and hexagonal heads. The cold working process allows for direct forming at room temperature, saving energy and improving material strength.

[0003] However, traditional feeding methods mostly rely on manual operation, which is not only inefficient, but also makes it difficult to ensure the accuracy and consistency of material arrangement, which can easily lead to unstable product quality. Some existing automatic feeding devices still have shortcomings in terms of the accuracy of material arrangement, the stability of equipment structure, and the efficiency of operation. Materials are prone to blockage during transmission, which affects feeding efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic material arrangement and feeding device for a heading machine, in order to solve the problem that the traditional feeding methods mentioned in the background art mostly rely on manual operation, which is not only inefficient, but also makes it difficult to ensure the accuracy and consistency of material arrangement by manual arrangement, which can easily lead to unstable product quality. Some existing automatic feeding devices still have shortcomings in terms of the accuracy of material arrangement, the stability of equipment structure and the efficiency of operation. The material is prone to blockage during the transmission process, which affects the feeding efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic material arrangement and feeding device for a heading machine, comprising a feeding device body;

[0006] A material tray is provided on the left side of the main body of the feeding device, and raw materials are provided inside the material tray. A cutting motor is provided on the right side of the material tray, and an installation plate is provided on the right side of the main body of the feeding device.

[0007] A guide rail is provided at the vertical position in the middle of the mounting plate, an upper drive motor is provided inside the guide rail, and a lower drive motor is provided below the upper drive motor.

[0008] Preferably, a slot is provided at the bottom of the upper drive motor and a slot is also provided at the top of the lower drive motor, and an installation hole is provided inside the slot.

[0009] Preferably, a material channel is provided inside the slot, and the material channel is fixedly connected to the upper drive motor and the lower drive motor by mounting bolts.

[0010] Preferably, a feed hopper is provided on the left side of the feed channel, and a feed trough is provided above the feed channel, with the feed trough corresponding to the raw material.

[0011] Preferably, the guide rail is provided with an array of fixing bolts at its internal position, the guide rail is fixed to the mounting plate by the fixing bolts, the upper drive motor and the lower drive motor are provided with limit plates at their front positions, the upper drive motor and the lower drive motor are slidably connected to the guide rail, and the upper drive motor and the lower drive motor move synchronously.

[0012] Preferably, guide wheels are arranged in an array above the material channel, and drive motors are respectively arranged on the left and right sides of the bottom of the material channel.

[0013] Preferably, an inner wheel is provided at the middle position inside the guide wheel, a chain is provided at the outer position of the inner wheel, a drive shaft is provided at the top position of the drive motor, a drive gear is provided at the top position of the drive shaft, and the drive gear is rotatably connected to the inner wheel through a drive belt.

[0014] Preferably, a motor frame is provided on the outer side of the drive motor, and the motor frame is fixedly connected to the material channel.

[0015] Compared with the prior art, this utility model provides an automatic material arrangement and feeding device for a heading machine, which has the following beneficial effects:

[0016] 1. Through the setting of guide rails, upper drive motors, lower drive motors, slots, mounting holes, material channels, feed hoppers, material troughs, fixing bolts, and limit plates, the guide rails and mounting plates are fixed with fixing bolts, providing a stable support foundation for the entire moving part. The upper and lower drive motors are slidably connected to the guide rails and move synchronously, so that the material channel can remain stable during movement, ensuring the stability of the material transmission path and reducing material blockage or misalignment caused by shaking or deviation. This greatly improves the stability and reliability of feeding. The upper drive motor is located at the bottom, and the lower drive motor at the top. The slot and the mounting holes within the slot, along with the mounting bolts, securely fix the material channel to the motor. This connection method not only ensures a stable structure capable of withstanding various forces during material transport, but also allows for easy removal of the material channel during equipment maintenance and repair by disassembling the mounting bolts. This facilitates inspection, cleaning, and maintenance of the motor and the inside of the material channel. The feed hopper on the left side of the material channel facilitates the entry of raw materials. The limit plate restricts the movement range of the upper and lower drive motors, preventing them from exceeding their reasonable stroke and further ensuring the safety and stability of the entire device.

[0017] 2. Through the arrangement of guide wheels, drive motors, inner wheels, chains, drive shafts, and drive gears, the guide wheels arrayed above the material channel, along with their inner wheels and outer chains, provide auxiliary propulsion for material transmission within the channel. The cyclical movement of the chain drives the material forward along the channel, effectively preventing stagnation and accumulation, ensuring smooth material transmission, and thus improving feeding efficiency. The drive motor drives the drive gears via the top drive shaft, and the drive gears are then connected to the inner wheels via a drive belt. This transmission structure is rationally designed, providing stable and efficient power transmission. It accurately and effectively transmits the power of the drive motor to the guide wheels, ensuring stable chain operation and providing continuous and reliable power support for material transmission. Drive motors are positioned on the left and right sides at the bottom of the channel, resulting in a more balanced power distribution, which helps maintain the stability of the entire transmission system. This layout also facilitates the installation and maintenance of various components. Workers can easily inspect, repair, and replace components such as the drive motors, drive shafts, drive gears, and drive belts, reducing equipment maintenance costs and downtime. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the mounting plate in this utility model.

[0020] Figure 3 This is a schematic diagram of the material channel structure in this utility model.

[0021] Figure 4 This is a schematic diagram of the internal structure of the material channel in this utility model.

[0022] In the diagram: 1. Main body of the feeding device; 2. Cutting motor; 3. Material tray; 4. Raw material; 5. Mounting plate; 6. Guide rail; 7. Fixing bolt; 8. Upper drive motor; 9. Lower drive motor; 10. Slot; 11. Mounting hole; 12. Limiting plate; 13. Material channel; 14. Feed hopper; 15. Material trough; 16. Mounting bolt; 17. Guide wheel; 18. Inner wheel; 19. Chain; 20. Transmission motor; 21. Motor frame; 22. Transmission shaft; 23. Transmission gear; 24. Transmission belt. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model provides, for example Figure 1-4 The automatic material arrangement and feeding device for a heading machine shown includes a feeding device body 1;

[0025] A material tray 3 is provided on the left side of the main body 1 of the feeding device, and raw material 4 is provided inside the material tray 3. A cutting motor 2 is provided on the right side of the material tray 3, and an installation plate 5 is provided on the right side of the main body 1 of the feeding device.

[0026] A guide rail 6 is provided at the vertical position in the middle of the mounting plate 5. An upper drive motor 8 is provided inside the guide rail 6, and a lower drive motor 9 is provided below the upper drive motor 8.

[0027] A slot 10 is provided at the bottom of the upper drive motor 8, and a slot 10 is also provided at the top of the lower drive motor 9. An installation hole 11 is provided inside the slot 10.

[0028] A material channel 13 is provided inside the slot 10, and the material channel 13 is fixedly connected to the upper drive motor 8 and the lower drive motor 9 by mounting bolts 16.

[0029] A feed hopper 14 is provided on the left side of the feed channel 13, and a feed trough 15 is provided above the feed channel 13, with the feed trough 15 corresponding to the raw material 4.

[0030] Fixing bolts 7 are arranged in an array inside the guide rail 6. The guide rail 6 and the mounting plate 5 are fixed by the fixing bolts 7. Limiting plates 12 are provided at the front of the upper drive motor 8 and the lower drive motor 9. The upper drive motor 8 and the lower drive motor 9 are slidably connected to the guide rail 6, and the upper drive motor 8 and the lower drive motor 9 move synchronously.

[0031] Guide wheels 17 are arranged in an array above the material channel 13, and drive motors 20 are respectively arranged on the left and right sides of the bottom of the material channel 13.

[0032] An inner wheel 18 is located in the middle of the guide wheel 17, and a chain 19 is located on the outer side of the inner wheel 18. A drive shaft 22 is located at the top of the drive motor 20, and a drive gear 23 is located at the top of the drive shaft 22. The drive gear 23 is rotatably connected to the inner wheel 18 through a drive belt 24.

[0033] A motor frame 21 is provided on the outer side of the drive motor 20, and the motor frame 21 is fixedly connected to the material channel 13.

[0034] In this embodiment, the specific implementation steps of an automatic material feeding device for a heading machine are as follows: Raw material 4 is placed inside the material tray 3, and is in a waiting-to-feed state. The cutting motor 2 is started, preparing for subsequent material processing. The upper drive motor 8 and lower drive motor 9 are started. Since they are slidably connected to the guide rail 6 and move synchronously, they drive the material channel 13 installed in the slot 10 to move along the guide rail 6. Raw material 4 enters the material channel 13 through the corresponding material groove 15 above it, and enters the transmission stage of the feeding device from the material tray 3. The feeding hopper 14 helps guide the raw material 4 smoothly into the material channel 13. The drive shaft 22 at the top of the drive motor 20 drives the drive gear 23 to rotate. Wheel 23 drives the inner wheel 18 inside the guide wheel 17 to rotate through the transmission belt 24. The chain 19 on the outside of the inner wheel 18 moves accordingly, thereby assisting the material to move forward in the material channel 13, realizing the automatic arrangement and transmission of the material. As the upper drive motor 8 and the lower drive motor 9 drive the material channel 13 to move on the guide rail 6, the material channel 13 transports the arranged material to the corresponding position of the heading machine for feeding operation, completing the automatic arrangement and feeding process of the material from the material tray 3 to the heading machine. The material channel 13 can be removed from the slot 10 by removing the mounting bolts 16, which facilitates the inspection and maintenance of the inside of the material channel 13 and components such as the upper drive motor 8 and the lower drive motor 9. At the same time, the transmission motor 20 in the motor frame 21 can also be inspected and maintained.

[0035] like Figure 1-4 As shown, a guide rail 6 is provided at the vertical position in the middle of the mounting plate 5. An upper drive motor 8 is provided inside the guide rail 6, and a lower drive motor 9 is provided below the upper drive motor 8. A slot 10 is provided at the bottom of the upper drive motor 8, and a slot 10 is also provided at the top of the lower drive motor 9. A mounting hole 11 is provided inside the slot 10, and a material channel 13 is provided inside the slot 10. The material channel 13 is fixedly connected to the upper drive motor 8 and the lower drive motor 9 by mounting bolts 16. A feed hopper 14 is provided on the left side of the material channel 13, and a material trough 15 is opened above the material channel 13, corresponding to the raw material 4. Fixing bolts 7 are arranged in an array inside the guide rail 6, and the guide rail 6 is fixed to the mounting plate 5 by fixing bolts 7. A limit plate 12 is provided at the front side of the upper drive motor 8 and the lower drive motor 9. The upper drive motor 8 and the lower drive motor 9 are slidably connected to the guide rail 6, and the upper drive motor 8 and the lower drive motor 9 move synchronously.

[0036] Preferably, the guide rail 6 and the mounting plate 5 are fixed by fixing bolts 7, providing a stable support foundation for the entire moving part. The upper drive motor 8 and the lower drive motor 9 are slidably connected to the guide rail 6 and move synchronously, so that the material channel 13 can remain stable during movement, ensuring the stability of the material transmission path and reducing material blockage or misalignment caused by shaking or deviation, which greatly improves the stability and reliability of feeding. The slots 10 at the bottom of the upper drive motor 8 and the top of the lower drive motor 9, as well as the mounting holes 11 in the slots 10, are used with the mounting bolts 16 to secure the material. The feed channel 13 is firmly fixed to the motor. This connection method is not only structurally stable and can withstand various forces during material transmission, but also allows the feed channel 13 to be easily removed during equipment maintenance and repair by disassembling the mounting bolts 16. This facilitates inspection, cleaning, and maintenance of the motor and the inside of the feed channel. The feed hopper 14 on the left side of the feed channel 13 facilitates the entry of raw material 4 into the feed channel. The setting of the limit plate 12 restricts the movement range of the upper drive motor 8 and the lower drive motor 9, preventing the motor from exceeding the reasonable stroke, and further ensuring the safety and stability of the entire device operation.

[0037] like Figure 1 and Figure 4 As shown, guide wheels 17 are arranged in an array above the material channel 13, and drive motors 20 are respectively arranged on the left and right sides of the bottom of the material channel 13. An inner wheel 18 is arranged in the middle of the guide wheel 17, and a chain 19 is arranged on the outer side of the inner wheel 18. A drive shaft 22 is arranged at the top of the drive motor 20, and a drive gear 23 is arranged at the top of the drive shaft 22. The drive gear 23 is rotatably connected to the inner wheel 18 through a drive belt 24.

[0038] Preferably, the guide wheels 17 arrayed above the material channel 13, along with the inner wheel 18 and the chain 19, can assist in the material transport within the material channel 13. The cyclical movement of the chain 19 can drive the material forward along the material channel 13, effectively preventing stagnation and accumulation of material within the channel, ensuring smooth material transport, and thus improving feeding efficiency. The drive motor 20 drives the drive gear 23 to rotate via the top drive shaft 22. The drive gear 23 is then rotatably connected to the inner wheel 18 via the drive belt 24. This transmission structure is rationally designed and provides stable power transmission. Moreover, it is highly efficient, accurately and effectively transmitting the power of the drive motor 20 to the guide wheel 17, ensuring the stable operation of the chain 19 and providing continuous and reliable power support for material transmission. The drive motors 20 are respectively set on the left and right sides of the bottom of the material channel 13, making the power distribution more balanced, which is conducive to maintaining the stability of the entire transmission system. In addition, this layout makes the installation and maintenance of each component more convenient. The staff can easily inspect, repair and replace components such as the drive motor 20, drive shaft 22, drive gear 23 and drive belt 24, reducing equipment maintenance costs and downtime.

[0039] like Figure 1-4 As shown, a motor frame 21 is provided on the outer side of the drive motor 20, and the motor frame 21 is fixedly connected to the material channel 13.

[0040] Optionally, the motor frame 21 is fixedly connected to the material channel 13, which enhances the stability of the drive motor 20 installation. This allows the vibration and impact generated by the drive motor 20 during operation to be better absorbed and dispersed, preventing the connecting parts from loosening due to motor vibration. This ensures the connection stability between the drive motor 20 and the material channel 13, and maintains the stability and accuracy of power transmission.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic material feeding device for a heading machine, comprising a feeding device body (1); A material tray (3) is provided on the left side of the main body (1) of the feeding device, and raw material (4) is provided inside the material tray (3). A cutting motor (2) is provided on the right side of the material tray (3), and an installation plate (5) is provided on the right side of the main body (1) of the feeding device. Its features are: A guide rail (6) is provided at the middle vertical position inside the mounting plate (5), an upper drive motor (8) is provided inside the guide rail (6), and a lower drive motor (9) is provided below the upper drive motor (8).

2. The automatic material arrangement and feeding device for a heading machine according to claim 1, characterized in that: The upper drive motor (8) is provided with a slot (10) at the bottom position, and the lower drive motor (9) is also provided with a slot (10) at the top position. The slot (10) is provided with a mounting hole (11) inside.

3. The automatic material arrangement and feeding device for a heading machine according to claim 2, characterized in that: A material channel (13) is provided inside the slot (10), and the material channel (13) is fixedly connected to the upper drive motor (8) and the lower drive motor (9) by mounting bolts (16).

4. The automatic material arrangement and feeding device for a heading machine according to claim 3, characterized in that: A feed hopper (14) is provided on the left side of the feed channel (13), and a feed trough (15) is provided above the feed channel (13), the feed trough (15) corresponding to the raw material (4).

5. The automatic material arrangement and feeding device for a heading machine according to claim 4, characterized in that: Fixing bolts (7) are arranged in an array inside the guide rail (6). The guide rail (6) and the mounting plate (5) are fixed by fixing bolts (7). Limiting plates (12) are provided at the front of the upper drive motor (8) and the lower drive motor (9). The upper drive motor (8) and the lower drive motor (9) are slidably connected to the guide rail (6). The upper drive motor (8) and the lower drive motor (9) move synchronously.

6. The automatic material arrangement and feeding device for a heading machine according to claim 3, characterized in that: Guide wheels (17) are arranged in an array above the material channel (13), and drive motors (20) are respectively arranged on the left and right sides of the bottom of the material channel (13).

7. The automatic material arrangement and feeding device for a heading machine according to claim 6, characterized in that: An inner wheel (18) is provided at the middle position inside the guide wheel (17), a chain (19) is provided at the outer position of the inner wheel (18), a drive shaft (22) is provided at the top position of the drive motor (20), a drive gear (23) is provided at the top position of the drive shaft (22), and the drive gear (23) is rotatably connected to the inner wheel (18) through a drive belt (24).

8. The automatic material arrangement and feeding device for a heading machine according to claim 6, characterized in that: A motor frame (21) is provided on the outer side of the drive motor (20), and the motor frame (21) is fixedly connected to the material channel (13).

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