Automatic discharging device for galvanized part production line
By designing gripping devices that adapt to different sizes and automatic unloading devices with drying functions, the problems of insufficient adaptability and low automation in the galvanized parts production line were solved, achieving efficient and stable workpiece conveying and drying, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520355739.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-03
AI Technical Summary
The existing automatic unloading devices in galvanized parts production lines are not adaptable enough to workpieces with complex shapes or large size differences, which can easily lead to machine failure and affect production efficiency. In addition, they lack automatic drying functions, which may cause workpiece deformation or require manual operation.
An automatic unloading device was designed, comprising a support frame, a transfer device, a gripping device, a drying device, and a conveyor belt. The transfer device and the drying device are fastened to the support frame. The gripping device is adaptable to workpieces of different sizes. The drying device removes moisture through a hot air blower and nozzles. The conveyor belt enables automated conveying.
It improved the adaptability and efficiency of the equipment, ensured the stable conveying and drying of workpieces, reduced labor costs, and enhanced the automation level of the production line and product quality.
Smart Images
Figure CN223836573U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to unloading devices, specifically an automatic unloading device for a galvanized parts production line. Background Technology
[0002] Galvanized parts refer to metal products whose surfaces have been galvanized. The main materials are steel or iron. The main purpose of galvanizing is to prevent metal corrosion and extend service life. The automatic unloading device in the galvanized parts production line is mainly used to improve production efficiency, reduce manual operation and ensure safety. It can automatically unload the galvanized workpieces from the production line and transfer them in an orderly manner to the next process or stacking area, avoiding damage or deformation of the workpieces due to manual operation at high temperatures. In addition, the automatic unloading device can also reduce the risk of workers being exposed to high temperatures or harmful environments, and improve the automation level and overall operating efficiency of the production line.
[0003] However, the automatic unloading device in the galvanized parts production line still has some defects, including insufficient adaptability to workpieces with complex shapes or large size differences, inability to automatically dry, causing machine failure, which may lead to the shutdown of the entire production line and affect production efficiency. Further optimization design and technical improvement are needed. Therefore, this utility model proposes an automatic unloading device for galvanized parts production line to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide an automatic unloading device for a galvanized parts production line to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0006] An automatic unloading device for a galvanized parts production line includes a support frame, a transfer device, a gripping device, a drying device, and a conveyor belt. The transfer device, gripping device, drying device, and conveyor belt are arranged sequentially in the unloading direction. The transfer device and the drying device are both fixedly connected to the support frame, and the gripping device is fixedly connected to the transfer device. The transfer device, gripping device, and drying device are all located on top of the support frame, and the conveyor belt is located below the drying device. There are two sets of gripping devices, which are symmetrically distributed on the transfer device.
[0007] The support frame, serving as the installation base, provides stability, load-bearing capacity, and fixation, ensuring the stable operation of the equipment. The transfer device enables the gripping device to move linearly in the horizontal direction, completing the linear movement quickly and smoothly, improving production efficiency, reducing labor costs, and ensuring high repeatability and operational stability. The gripping device is used to grasp galvanized parts, adapting to galvanized parts of different sizes, suitable for various production lines, increasing the equipment's practicality. The drying device removes moisture from the galvanized parts through heating and ventilation, drying them, improving product quality, and facilitating subsequent processing or packaging requirements. The conveyor belt transports the completed galvanized parts to the next stage, automating the process. Two sets of gripping devices are symmetrically distributed on the transfer device, enabling multiple gripping operations and gripping of different sizes, improving the equipment's working efficiency and practicality.
[0008] Furthermore, the transfer device includes a motor, a slide rail, a lead screw, and a slider. The fixed end of the motor is fastened to the support frame, the output end of the motor is fastened to one end of the lead screw, the slide rail is fastened to the support frame, the end of the lead screw away from the motor is rotatably connected to the slide rail, and the slider is threadedly connected to the lead screw.
[0009] The motor, as a power element, provides torque to the lead screw, causing it to rotate. Because the lead screw and the slider are connected by a thread, the slider can move in a horizontal linear motion on the lead screw. The slide rail provides the motion trajectory for the slider, which is also the mounting base, used to connect and drive the gripping device to move and realize the displacement of the galvanized parts.
[0010] Furthermore, the gripping device includes a first telescopic pump and a mounting plate, with the fixed end of the first telescopic pump and the slider being fastened together, and the output end of the first telescopic pump being fastened together with the mounting plate.
[0011] The first telescopic pump acts as a power element, driving the mounting plate to move linearly in the vertical direction. The mounting plate serves as a mounting base, connecting and fixing other components. When the first telescopic pump shortens, the mounting plate drives other components to move upward; when the first telescopic pump extends, the mounting plate drives other components to move downward.
[0012] Furthermore, the gripping device also includes a second telescopic pump and a gripper. The fixed end of the second telescopic pump is fastened to the mounting plate, and the output end of the second telescopic pump is fastened to the gripper.
[0013] The second telescopic pump, as a power element, drives the gripper to move linearly in the horizontal direction. The gripper is used to grasp the galvanized parts. When the second telescopic pump is shortened, the gripper moves towards the galvanized parts and grasps them. When the second telescopic pump is extended, the gripper moves in the opposite direction and releases the galvanized parts.
[0014] Furthermore, there are two second telescopic pumps, which are symmetrically distributed on both sides of the mounting plate.
[0015] Two secondary telescopic pumps are symmetrically distributed on both sides of the mounting plate to ensure that the galvanized parts are gripped evenly and are gripped more firmly.
[0016] Furthermore, the drying device includes a hot air blower and a nozzle, with the fixed end of the hot air blower and the support frame fastened together, and the output end of the hot air blower and the nozzle fastened together.
[0017] The hot air blower, as a power source, provides negative pressure to generate heat, thereby outputting hot airflow to the nozzle. The hot airflow is then blown onto the galvanized parts through the nozzle to achieve the effect of drying the galvanized parts, thereby improving product quality and facilitating subsequent processing or packaging requirements.
[0018] Furthermore, there are several nozzles, which are evenly distributed on both sides of the slide rail, with the nozzles spraying air downwards.
[0019] Several nozzles are arranged on both sides of the slide rail to spray air onto the galvanized parts, so that the galvanized parts can be dried faster and more evenly, achieving a better drying effect and improving work efficiency.
[0020] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: This utility model is equipped with a gripping device to grip galvanized parts, which can adapt to galvanized parts of different sizes and is suitable for various production lines, increasing the practicality of the equipment. It is also equipped with a drying device to remove moisture from the galvanized parts through heating and ventilation, thereby drying them, improving product quality, and facilitating subsequent processing or packaging requirements. Attached Figure Description
[0021] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the transfer device structure of this utility model;
[0024] Figure 3 This is a schematic diagram of the gripping device structure of this utility model;
[0025] Figure 4 This is a schematic diagram of the drying device of this utility model.
[0026] In the diagram: 1-support frame, 2-transfer device, 3-gripping device, 4-drying device, 5-conveyor belt, 21-motor, 22-slide rail, 23-lead screw, 24-slider, 31-first telescopic pump, 32-mounting plate, 33-second telescopic pump, 34-gripper, 41-hot air blower, 42-nozzle. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figures 1-4 The present invention provides the following technical solution:
[0029] like Figure 1 As shown, an automatic unloading device for a galvanized parts production line includes a support frame 1, a transfer device 2, a gripping device 3, a drying device 4, and a conveyor belt 5. The transfer device 2, gripping device 3, drying device 4, and conveyor belt 5 are arranged sequentially in the unloading direction. The transfer device 2 and the drying device 4 are both fixedly connected to the support frame 1, and the gripping device 3 is fixedly connected to the transfer device 2. The transfer device 2, gripping device 3, and drying device 4 are all located on top of the support frame 1, and the conveyor belt 5 is located below the drying device 4. There are two sets of gripping devices 3, which are symmetrically distributed on the transfer device 2.
[0030] The support frame 1 serves as the installation base, providing stability, load-bearing capacity, and fixation to ensure the stable operation of the equipment. The transfer device 2 enables the gripping device 3 to move linearly in the horizontal direction, allowing for rapid and smooth linear movement, improving production efficiency, reducing labor costs, and ensuring high repeatability and operational stability. The gripping device 3 is used to grip galvanized parts, adapting to different sizes and suitable for various production lines, increasing the equipment's versatility. The drying device 4 removes moisture from the galvanized parts through heating and ventilation, drying them and improving product quality, while facilitating subsequent processing or packaging requirements. The conveyor belt 5 transports the completed galvanized parts to the next stage, automating the process. Two sets of gripping devices 3 are symmetrically distributed on the transfer device 2, enabling multiple gripping operations and gripping of different sizes, thus improving the equipment's efficiency and practicality.
[0031] like Figure 1-2As shown, the transfer device 2 includes a motor 21, a slide rail 22, a lead screw 23, and a slider 24. The fixed end of the motor 21 is fastened to the support frame 1, the output end of the motor 21 is fastened to one end of the lead screw 23, the slide rail 22 is fastened to the support frame 1, the end of the lead screw 23 away from the motor 21 is rotatably connected to the slide rail 22, and the slider 24 is threadedly connected to the lead screw 23.
[0032] The motor 21 serves as a power element, providing torque to the lead screw 23 to rotate it. Since the lead screw 23 and the slider 24 are connected by a thread, the slider 24 can move horizontally in a straight line on the lead screw 23. The slide rail 22 provides the motion trajectory for the slider 24. The slider 24 is also the mounting base, used to connect and drive the gripping device 3 to move, thereby realizing the displacement of the galvanized parts.
[0033] like Figure 1-3 As shown, the gripping device 3 includes a first telescopic pump 31 and a mounting plate 32. The fixed end of the first telescopic pump 31 is fastened to the slider 24, and the output end of the first telescopic pump 31 is fastened to the mounting plate 32.
[0034] The first telescopic pump 31 serves as a power element, driving the mounting plate 32 to move linearly in the vertical direction. The mounting plate 32 serves as a mounting base, used to connect and fix other components. When the first telescopic pump 31 shortens, the mounting plate 32 drives other components to move upward. When the first telescopic pump 31 extends, the mounting plate 32 drives other components to move downward.
[0035] like Figure 1-4 As shown, the gripping device 3 also includes a second telescopic pump 33 and a gripper 34. The fixed end of the second telescopic pump 33 is fastened to the mounting plate 32, and the output end of the second telescopic pump 33 is fastened to the gripper 34.
[0036] The second telescopic pump 33 serves as a power element, driving the gripper 34 to perform linear motion in the horizontal direction. The gripper 34 is used to grasp the galvanized parts. When the second telescopic pump 33 is shortened, the gripper 34 moves towards the opposite direction to grasp the galvanized parts. When the second telescopic pump 33 is extended, the gripper 34 moves in the opposite direction to release the galvanized parts.
[0037] like Figure 3 As shown, there are two second telescopic pumps 33, which are symmetrically distributed on both sides of the mounting plate 32.
[0038] Two second telescopic pumps 33 are symmetrically distributed on both sides of the mounting plate 32, so that when gripping the galvanized parts, the galvanized parts are subjected to uniform force and can be gripped more firmly.
[0039] like Figure 1-4As shown, the drying device 4 includes a hot air blower 41 and a nozzle 42. The fixed end of the hot air blower 41 is fastened to the support frame 1, and the output end of the hot air blower 41 is fastened to the nozzle 42.
[0040] The hot air blower 41 serves as a power source, providing negative pressure to generate heat, thereby outputting hot airflow to the nozzle 42. The hot airflow is then blown onto the galvanized parts through the nozzle 42, achieving the effect of drying the galvanized parts, thus improving product quality and facilitating subsequent processing or packaging requirements.
[0041] like Figure 1-4 As shown, there are several nozzles 42, which are evenly distributed on both sides of the slide rail 22, with the nozzles 42 spraying air downwards.
[0042] Several nozzles 42 are arranged on both sides of the slide rail 22 to spray air onto the galvanized parts, so that the galvanized parts can be dried faster and more evenly, achieving a better drying effect and improving work efficiency.
[0043] The working principle of this utility model is as follows: The first telescopic pump 31 extends, driving the mounting plate 32 to move downward. The mounting plate 32 drives the second telescopic pump 33 and the gripper 34 to move downward until the galvanized part is located in the middle of the gripper 34. The second telescopic pump 33 shortens, driving the gripper 34 to move towards each other until the gripper 34 firmly grasps the galvanized part. The first telescopic pump 31 shortens, driving the galvanized part to move upward. The motor 21 turns on, outputting torque to the lead screw 23, causing the lead screw 23 to rotate. The lead screw 23 drives the slider 24 to move linearly, thereby driving the gripping device 3 to move linearly, thus realizing the linear movement of the galvanized part. When the galvanized part passes under the hot air blower 41, the hot air blower 41 generates negative pressure, providing hot airflow to the nozzle 42 to dry the galvanized part until it moves above the conveyor belt 5. The first telescopic pump 31 extends, and the second telescopic pump 33 extends, realizing the automatic unloading of the galvanized part.
[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0045] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An automatic unloading device for a galvanized parts production line, characterized in that: The unloading device includes a support frame (1), a transfer device (2), a gripping device (3), a drying device (4), and a conveyor belt (5). The transfer device (2), gripping device (3), drying device (4), and conveyor belt (5) are arranged in sequence according to the unloading direction. The transfer device (2) and the drying device (4) are both fixedly connected to the support frame (1). The gripping device (3) is fixedly connected to the transfer device (2). The transfer device (2), gripping device (3), and drying device (4) are all located at the top of the support frame (1). The conveyor belt (5) is located below the drying device (4). There are two sets of gripping devices (3), and the two sets of gripping devices (3) are symmetrically distributed on the transfer device (2).
2. The automatic unloading device for a galvanized parts production line according to claim 1, characterized in that: The transfer device (2) includes a motor (21), a slide rail (22), a lead screw (23) and a slider (24). The fixed end of the motor (21) is fastened to the support frame (1). The output end of the motor (21) is fastened to one end of the lead screw (23). The slide rail (22) is fastened to the support frame (1). The end of the lead screw (23) away from the motor (21) is rotatably connected to the slide rail (22). The slider (24) is threadedly connected to the lead screw (23).
3. The automatic unloading device for a galvanized parts production line according to claim 2, characterized in that: The gripping device (3) includes a first telescopic pump (31) and a mounting plate (32). The fixed end of the first telescopic pump (31) is fastened to the slider (24), and the output end of the first telescopic pump (31) is fastened to the mounting plate (32).
4. The automatic unloading device for a galvanized parts production line according to claim 3, characterized in that: The gripping device (3) also includes a second telescopic pump (33) and a gripper (34). The fixed end of the second telescopic pump (33) is fastened to the mounting plate (32), and the output end of the second telescopic pump (33) is fastened to the gripper (34).
5. The automatic unloading device for a galvanized parts production line according to claim 4, characterized in that: There are two second telescopic pumps (33), which are symmetrically distributed on both sides of the mounting plate (32).
6. The automatic unloading device for a galvanized parts production line according to claim 1, characterized in that: The drying device (4) includes a hot air blower (41) and a nozzle (42). The fixed end of the hot air blower (41) is fastened to the support frame (1), and the output end of the hot air blower (41) is fastened to the nozzle (42).
7. An automatic unloading device for a galvanized parts production line according to claim 6, characterized in that: The nozzle (42) is provided in a plurality of parts, and the plurality of nozzles (42) are evenly distributed on both sides of the slide rail (22), and the nozzles (42) spray air downward.