Sludge and flocculant mixing equipment capable of improving stirring force

By combining components such as drive motors and stirring blades, the problem of insufficient mixing of sludge and flocculant is solved, achieving rapid mixing and separation and improving sludge treatment efficiency.

CN223837275UActive Publication Date: 2026-01-27CHONGQING YUXI WATER CO LTD
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Patent Information

Application Number
CN202520337862.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-01-27
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

In existing technologies, insufficient stirring during the mixing of sludge and flocculant leads to incomplete mixing and affects treatment efficiency.

Method used

The system employs a combination design of components such as a drive motor, rotating shaft, stirring blades, pulleys, and curved blades. By rotating the disc and using the curved blades to agitate and mix the sludge at different positions at the bottom of the treatment tank, combined with an automatic feeding system consisting of a reagent tank and a delivery pump, the mixing effect of flocculant and sludge is improved.

Benefits of technology

It enables rapid mixing and separation of sludge and flocculant, improving treatment efficiency, reducing treatment time, and simplifying the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses sludge and flocculant mixing equipment capable of improving stirring force, which comprises a treatment tank, the top of the treatment tank is fixedly connected with a fixing frame, the middle end of the top of the outer surface of the fixing frame is fixedly provided with a driving motor, and the output end of the driving motor is fixedly provided with a rotating shaft. Through the arrangement of the driving motor, the rotating shaft and the stirring blades, a flocculating agent and sludge in the treatment tank can be mixed, and mud and water in the sludge can be quickly separated under the action of the flocculating agent; under the matching action of a rotating shaft, a first belt wheel, a belt, a second belt wheel, a rotating rod, a rotating disc and arc-shaped blades, the flocculating agent and the sludge can be further disturbed and mixed at different positions of the bottom of the treatment tank, so that the effect of mixing operation between the flocculating agent and the sludge is effectively improved; the sludge and water in the sludge can be sufficiently flocculated and separated in a short time.
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Description

Technical Field

[0001] This utility model relates to the field of wastewater treatment technology, specifically to a sludge and flocculant mixing device that improves stirring intensity. Background Technology

[0002] In the process of treating sludge in wastewater, it is usually necessary to mix it with flocculants. The main function is to improve the floc structure of the sludge, increase its settling and dewatering performance. Specifically, flocculants interact with colloids in the sludge, causing sludge particles to aggregate into larger flocs. These flocs are not only easier to separate from the water, but also increase the settling speed of the sludge, thus facilitating rapid settling. In addition, flocculants can also increase the adsorption effect of the sludge, enabling it to adsorb more suspended solids and impurities during the settling process, further improving the water purification effect.

[0003] Currently, a single stirring rod is typically used to mix sludge and flocculant during the mixing process. However, due to the limited mixing range of a single stirring rod, the flocculant cannot be fully mixed with the sludge in a short time, resulting in a longer mixing time and affecting the efficiency of the treatment process. Utility Model Content

[0004] The purpose of this invention is to provide a sludge and flocculant mixing device that improves the mixing strength, effectively enhancing the mixing effect between sludge and flocculant, ensuring rapid separation of sludge and water, and thus improving the efficiency of the treatment operation.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a sludge and flocculant mixing device for improving stirring intensity, comprising a treatment tank, a fixed frame fixedly connected to the top of the treatment tank, a drive motor fixedly installed at the middle of the top of the outer surface of the fixed frame, a rotating shaft fixedly installed at the output end of the drive motor, the lower end of the rotating shaft being movably connected to the middle of the bottom of the treatment tank via a bearing, stirring blades fixedly connected to both ends of the rotating shaft, a first pulley fixedly installed at the bottom of the rotating shaft, three rotating rods movably connected to the bottom of the treatment tank via bearings, a second pulley fixedly installed at the bottom of the rotating rod, a belt drivingly connecting the middle ends of the three second pulleys to the middle ends of the first pulley, a rotating disk fixedly connected to the top of the rotating rod, and an arc-shaped blade fixedly connected to the top of the rotating disk.

[0006] As a preferred embodiment, a medicine tank is fixedly connected to the top of the outer surface of the fixed frame and located behind the drive motor. A filling pipe is fixedly connected to the top of the medicine tank. A delivery pump is fixedly installed on the right side of the medicine tank through a pipe. A drug delivery nozzle is fixedly installed between the output end of the delivery pump and the top of the inner cavity of the fixed frame through a pipe.

[0007] As a preferred embodiment, both ends of the bottom of the outer surface of the treatment tank are fixedly connected to a support shaft, and the surface of the support shaft is movably connected to a guide wheel through a bearing. The surface of the belt is driven and connected to the middle end of the guide wheel.

[0008] As a preferred embodiment, support blocks are fixedly connected to all four sides of the bottom of the outer surface of the treatment pool, and a protective frame is fixedly connected to the bottom of the outer surface of the treatment pool.

[0009] As a preferred embodiment, an input pipe is fixedly connected to the upper right side of the treatment tank, and a first control valve is fixedly connected to the surface of the input pipe. A discharge pipe is fixedly connected to the lower end of the front surface of the treatment tank, and a second control valve is fixedly installed on the surface of the discharge pipe.

[0010] As a preferred embodiment, a second rubber ring is fixedly connected to the middle of the bottom of the treatment pool, the lower end of the rotating shaft is movably connected to the surface of the second rubber ring, a first rubber ring is fixedly connected to the bottom of the treatment pool, and there are three first rubber rings. The middle end of the rotating rod is movably connected to the surface of the first rubber ring.

[0011] As a preferred embodiment, the stirring blades are inclined at an angle of 75 degrees.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model, through the configuration of a drive motor, a rotating shaft, and stirring blades, enables the mixing of flocculant and sludge inside the treatment tank. Under the action of the flocculant, the mud and water in the sludge are quickly separated. Furthermore, through the coordinated action of the rotating shaft, first pulley, belt, second pulley, rotating rod, rotating disk, and arc-shaped blades, the flocculant and sludge are further agitated and mixed at different positions at the bottom of the treatment tank. This effectively improves the mixing effect between the flocculant and sludge, ensuring that the mud and water in the sludge can be fully flocculated and separated in a short time, thereby greatly improving the efficiency of the treatment operation.

[0014] 2. This utility model, through the setting of the reagent tank, can hold the flocculant required for purification treatment. Through the setting of the delivery pump and the dosing nozzle, the flocculant inside the reagent tank can be extracted during the treatment operation and delivered into the treatment pool, thereby achieving the effect of automatic flocculant feeding and bringing great convenience to the work of personnel.

[0015] 3. This utility model, through the setting of the support shaft and guide wheel, can guide the belt while increasing the wrap angle between the belt and the first pulley, thus preventing slippage due to the small wrap angle. The support block provides support for the bottom of the treatment tank, and the protective frame protects the belt. The inlet pipe, the first control valve, the outlet pipe, and the second control valve facilitate the input and discharge of sludge into and out of the treatment tank. The first and second rubber rings improve the sealing effect between the rotating rod and the treatment tank, and between the rotating shaft and the treatment tank, respectively. Attached Figure Description

[0016] Figure 1 This is a perspective view of the present utility model;

[0017] Figure 2 This is a schematic diagram of the structure of this utility model from below;

[0018] Figure 3 This is a schematic diagram of the front cross-sectional structure of the treatment tank of this utility model;

[0019] Figure 4 This is a schematic diagram of the rotating disk structure of this utility model.

[0020] In the diagram: 1. Treatment tank; 2. Support block; 3. Discharge pipe; 4. Inlet pipe; 5. Dosing nozzle; 6. Delivery pump; 7. Drug tank; 8. Drive motor; 9. Fixing frame; 10. Rotating shaft; 11. First pulley; 12. Second pulley; 13. Protective frame; 14. Guide wheel; 15. Support shaft; 16. Belt; 17. Stirring blade; 18. Arc blade; 19. Rotating disk; 20. First rubber ring; 21. Rotating rod; 22. Second rubber ring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0023] Example 1:

[0024] Please see Figures 1-4 As shown, this utility model provides a sludge and flocculant mixing device to improve stirring strength, including a treatment tank 1. A fixed frame 9 is fixedly connected to the top of the treatment tank 1. A drive motor 8 is fixedly installed at the middle of the top of the outer surface of the fixed frame 9. A rotating shaft 10 is fixedly installed at the output end of the drive motor 8. The lower end of the rotating shaft 10 is movably connected to the middle of the bottom of the treatment tank 1 through a bearing. Stirring blades 17 are fixedly connected to both ends of the rotating shaft 10. A first pulley 11 is fixedly installed at the bottom of the rotating shaft 10. Three rotating rods 21 are movably connected to the bottom of the treatment tank 1 through a bearing. A second pulley 12 is fixedly installed at the bottom of the rotating rod 21. A belt 16 is connected between the middle of the three second pulleys 12 and the middle of the first pulley 11. A rotating disk 19 is fixedly connected to the top of the rotating rod 21. An arc-shaped blade 18 is fixedly connected to the top of the rotating disk 19.

[0025] In this technical solution, the combination of drive motor 8, rotating shaft 10, and stirring blades 17 enables the mixing of flocculant and sludge inside treatment tank 1. Under the action of flocculant, the mud and water in the sludge are quickly separated. Furthermore, the combined action of rotating shaft 10, first pulley 11, belt 16, second pulley 12, rotating rod 21, rotating disk 19, and arc-shaped blades 18 further agitates and mixes the flocculant and sludge at different locations at the bottom of treatment tank 1. This effectively improves the mixing effect between flocculant and sludge, ensuring that the mud and water in the sludge can be fully flocculated and separated in a short time, thereby greatly improving the efficiency of the treatment operation.

[0026] Example 2:

[0027] Based on Embodiment 1, this utility model is as follows: Figure 1 As shown, a medicine tank 7 is fixedly connected to the top of the outer surface of the fixture 9 and behind the drive motor 8. A filling pipe is fixedly connected to the top of the medicine tank 7. A delivery pump 6 is fixedly installed on the right side of the medicine tank 7 through a pipe. A drug delivery nozzle 5 is fixedly installed between the output end of the delivery pump 6 and the top of the inner cavity of the fixture 9 through a pipe.

[0028] In this technical solution, the flocculant required for purification treatment can be stored in the reagent tank 7. The flocculant inside the reagent tank 7 can be extracted and transported into the treatment tank 1 during the treatment process by the delivery pump 6 and the dosing nozzle 5, thereby achieving the effect of automatic flocculant feeding and bringing great convenience to the work of personnel.

[0029] Example 3:

[0030] Based on Embodiment 1, this utility model is as follows: Figures 1-4 As shown, support shafts 15 are fixedly connected to both ends of the bottom of the outer surface of the treatment tank 1. The surface of the support shafts 15 is movably connected to guide wheels 14 via bearings. The surface of the belt 16 is connected to the middle end of the guide wheels 14. Support blocks 2 are fixedly connected to all four sides of the bottom of the outer surface of the treatment tank 1. A protective frame 13 is fixedly connected to the bottom of the outer surface of the treatment tank 1. An input pipe 4 is fixedly connected to the upper right side of the treatment tank 1. A first control valve is fixedly connected to the surface of the input pipe 4. A discharge pipe 3 is fixedly connected to the lower end of the front surface of the treatment tank 1. A second control valve is fixedly installed on the surface of the discharge pipe 3. A second rubber ring 22 is fixedly connected to the middle end of the bottom of the treatment tank 1. The lower end of the rotating shaft 10 is movably connected to the surface of the second rubber ring 22. A first rubber ring 20 is fixedly connected to the bottom of the treatment tank 1. There are three first rubber rings 20. The middle end of the rotating rod 21 is movably connected to the surface of the first rubber ring 20. The stirring blade 17 is inclined at an angle of 75 degrees.

[0031] In this technical solution, the support shaft 15 and guide wheel 14 guide the belt 16 while increasing the wrap angle between the belt 16 and the first pulley 11, preventing slippage due to the small wrap angle. The support block 2 supports the bottom of the treatment tank 1. The protective frame 13 protects the belt 16. The inlet pipe 4, the first control valve, the outlet pipe 3, and the second control valve facilitate the input and discharge of sludge into and out of the treatment tank 1. The first rubber ring 20 and the second rubber ring 22 improve the sealing effect between the rotating rod 21 and the treatment tank 1, and between the rotating shaft 10 and the treatment tank 1, respectively.

[0032] The working principle of this utility model is as follows: The treatment tank 1 holds the sludge to be treated. After the flocculant is added, the drive motor 8 is started, which drives the rotating shaft 10 and the stirring blades 17 to rotate. The rapid rotation of the stirring blades 17 stirs the sludge and the added flocculant inside the treatment tank 1, allowing them to mix. Under the action of the flocculant, the mud and water in the sludge are quickly separated. During the rotation of the rotating shaft 10, the first pulley 11 rotates. The rotation of the first pulley 11, via the belt 16, simultaneously drives three sets of second pulleys 12, the rotating rod 21, the rotating disk 19, and the arc-shaped blades 18 to rotate rapidly. The rotating disk 19 and the arc-shaped blades 18, under the action of rotation, agitate and mix the flocculant and sludge at different positions at the bottom of the treatment tank 1, effectively improving the mixing effect between the flocculant and sludge. This ensures that the mud and water in the sludge can be fully flocculated and separated in a short time, thus greatly improving the efficiency of the treatment operation.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A sludge and flocculant mixing device for improving stirring intensity, comprising a treatment tank (1), characterized in that: A fixed frame (9) is fixedly connected to the top of the treatment tank (1). A drive motor (8) is fixedly installed at the middle of the top of the outer surface of the fixed frame (9). A rotating shaft (10) is fixedly installed at the output end of the drive motor (8). The lower end of the rotating shaft (10) is movably connected to the middle of the bottom of the treatment tank (1) through a bearing. Both ends of the rotating shaft (10) are fixedly connected to stirring blades (17). A first pulley (11) is fixedly installed at the bottom of the rotating shaft (10). A rotating rod (21) is movably connected to the bottom of the treatment tank (1) through a bearing. There are three rotating rods (21). A second pulley (12) is fixedly installed at the bottom of the rotating rod (21). A belt (16) is connected between the middle of the three second pulleys (12) and the middle of the first pulley (11). A rotating disk (19) is fixedly connected to the top of the rotating rod (21). An arc-shaped blade (18) is fixedly connected to the top of the rotating disk (19).

2. The sludge and flocculant mixing equipment for improving stirring intensity according to claim 1, characterized in that: A medicine tank (7) is fixedly connected to the top of the outer surface of the fixed frame (9) and behind the drive motor (8). A filling pipe is fixedly connected to the top of the medicine tank (7). A delivery pump (6) is fixedly installed on the right side of the medicine tank (7) through a pipe. A drug delivery nozzle (5) is fixedly installed between the output end of the delivery pump (6) and the top of the inner cavity of the fixed frame (9) through a pipe.

3. The sludge and flocculant mixing equipment for improving stirring intensity according to claim 1, characterized in that: The bottom of the outer surface of the treatment tank (1) is fixedly connected to both ends of a support shaft (15). The surface of the support shaft (15) is movably connected to a guide wheel (14) via a bearing. The surface of the belt (16) is driven to the middle end of the guide wheel (14).

4. The sludge and flocculant mixing equipment for improving stirring intensity according to claim 1, characterized in that: Support blocks (2) are fixedly connected to the bottom of the outer surface of the treatment pool (1), and a protective frame (13) is fixedly connected to the bottom of the outer surface of the treatment pool (1).

5. The sludge and flocculant mixing equipment for improving stirring intensity according to claim 1, characterized in that: An input pipe (4) is fixedly connected to the upper right side of the treatment tank (1), and a first control valve is fixedly connected to the surface of the input pipe (4). A discharge pipe (3) is fixedly connected to the lower end of the front surface of the treatment tank (1), and a second control valve is fixedly installed on the surface of the discharge pipe (3).

6. The sludge and flocculant mixing equipment for improving stirring intensity according to claim 1, characterized in that: A second rubber ring (22) is fixedly connected to the middle of the bottom of the treatment pool (1), and the lower end of the rotating shaft (10) is movably connected to the surface of the second rubber ring (22). A first rubber ring (20) is fixedly connected to the bottom of the treatment pool (1). There are three first rubber rings (20). The middle end of the rotating rod (21) is movably connected to the surface of the first rubber ring (20).

7. The sludge and flocculant mixing equipment for improving stirring intensity according to claim 1, characterized in that: The stirring blade (17) is inclined, and the inclination angle of the stirring blade (17) is seventy-five degrees.