Fresh tea leaf dehydration device for processing ampelopsis grossedentata

Abstract

The utility model relates to the technical field of tea processing, and discloses a fresh tea dehydration device for vine tea processing, which comprises a first bracket and a tank body, the first bracket is L-shaped, the bottom of the first bracket is provided with a dehydration mechanism, and the top of the tank body is provided with a feed port; the dewatering mechanism comprises a first vertical shaft, a group of round holes, a rolling roller, a gear ring, a transmission shaft, a gear, a discharge hole and a tank cover; the first vertical shaft is rotationally connected to the bottom of the first support through a bearing, the eccentric position of the top of the tank body is fixedly connected with the bottom end of the first vertical shaft, the double-head motor is started to drive the transmission shaft to rotate, the transmission shaft rotates to drive the rolling roller to eccentrically rotate, and tea leaves in the tank body are uniformly rolled in the rotating process; in the rolling process, water stains on the surfaces of the tea leaves can be leached out from the round holes, so that the water stains on the surfaces of the tea leaves can be leached out before baking, the time for baking the tea leaves is shortened, and the processing efficiency of the tea leaves is improved.

Description

Technical Field

[0001] This utility model relates to the field of tea processing technology, specifically to a fresh tea dehydration device for processing vine tea. Background Technology

[0002] Tea leaves, commonly known as tea, generally include the leaves and buds of the tea plant. Other names include cha, jia, ming, and chuan. Tea contains catechins, cholesterol, caffeine, inositol, folic acid, and pantothenic acid, all beneficial to health. Tea beverages are one of the world's three major beverages. During processing, tea leaves undergo dehydration using roasting equipment.

[0003] According to Chinese Patent Publication No. CN213428109U, a tea roasting device includes an oven, a dehumidifier, and a support frame. An air outlet pipe is located at the upper end of one side of the oven, and the dehumidifier is located at the bottom end of the air outlet pipe. A desiccant is placed inside the dehumidifier, and an air inlet pipe is located at the bottom of the dehumidifier. Both the air outlet pipe and the air inlet pipe are covered with insulating rubber sleeves. A fan is located at one end of the air inlet pipe, and a heater is located above the fan. The support frame is located above the heater, and an elastic support rod is located at the upper end of the support frame. A vibration frame is located at the upper end of the elastic support rod, and a pneumatic piston vibrator is located at the lower end of the vibration frame. An air inlet pipe is located on one side of the pneumatic piston vibrator, and a solenoid valve is located in the middle of the air inlet pipe. An air pump is located on one side of the air inlet pipe. A door is located on the front side of the oven, and a controller is located on the upper outer side of the door.

[0004] However, although the device can dehydrate the washed tea leaves by baking, a lot of water stains remain on the surface of the washed tea leaves. Baking these water stains alone takes a lot of time, which leads to low tea processing efficiency. Therefore, a fresh tea dehydration device for tea processing is proposed to solve the above-mentioned problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a dehydration device for fresh tea leaves in the processing of vine tea, which addresses the shortcomings of the prior art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A fresh tea dehydration device for processing vine tea includes a first support and a tank. The first support is L-shaped and has a dehydration mechanism at its bottom. The top of the tank has a feed inlet.

[0008] The dehydration mechanism includes a first vertical shaft, a set of round holes, a kneading roller, a gear ring, a drive shaft, gears, a discharge port, and a can lid;

[0009] The first vertical shaft is rotatably connected to the bottom of the first support via a bearing. The top of the tank is eccentrically connected to the bottom of the first vertical shaft. The circular hole is formed through the outer wall of the tank. The top of the drive shaft rotatably extends into the interior of the tank via a bearing. The kneading roller is fixedly connected to the middle of the drive shaft, and the two are eccentrically positioned. A connecting rod is fixedly connected to the left side of the first support, and a double-headed motor is fixedly connected to the right end of the connecting rod. The top output end of the double-headed motor is fixedly connected to the bottom of the drive shaft via a coupling. The first support provides support for the tank.

[0010] Preferably, the gear ring is fixedly connected to the bottom outer wall of the tank, the gear is fixedly connected to the middle of the drive shaft, the gear is eccentrically arranged with respect to the drive shaft, and the gear meshes with the gear ring.

[0011] Preferably, the discharge port is located at the bottom of the tank, and the tank lid is magnetically attached to the bottom of the tank via a magnet. The tank is made of iron.

[0012] Preferably, a baking mechanism is provided at the bottom of the can body. The baking mechanism includes two second supports, a slide rod, a movable rod, and an electric oven. A base is fixedly connected to the bottom of the first support, the second support is fixedly connected to the top of the base, the slide rod is fixedly connected to the left side of the second support, the movable rod is slidably connected to the slide rod via a linear bearing, and the electric oven is fixedly connected to the bottom of the movable rod. The slide rod limits the left and right movement of the movable rod.

[0013] Preferably, the bottom output end of the dual-head motor is fixedly connected to a cam via a coupling. The outer circumferential wall of the cam is slidably connected to the left side of the movable rod. A spring is sleeved on the outside of the sliding rod. The right end of the spring is fixedly connected to the second bracket, and the left end of the spring is fixedly connected to the movable rod. The spring drives the movable rod to return to its original position.

[0014] Preferably, a box is fixedly connected to the top of the base, and the box is located at the discharge port and the bottom of the electric dryer.

[0015] The present invention adopts the above technical solution, which can bring the following beneficial effects:

[0016] 1. By turning on the dual-head motor to drive the drive shaft to rotate, the drive shaft drives the kneading roller to rotate eccentrically. During the rotation, the tea leaves inside the can are kneaded evenly. During the kneading process, water stains on the surface of the tea leaves will drain out through the round holes. This allows the water stains on the surface of the tea leaves to be drained before baking, reducing the time for baking the tea leaves and thus improving the processing efficiency of the tea leaves.

[0017] 2. While the dual-head motor is running, it drives the cam to rotate. During the rotation of the cam, the movable rod is pushed to the right and the spring is compressed. Then the spring rebounds and drives the movable rod to return to the left. This process is repeated, and the movable rod moves back and forth left and right, which in turn drives the electric dryer to move back and forth left and right to roast the tea in the box. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the rear structure of the present invention;

[0020] Figure 3 This is a cross-sectional view of the tank area in this utility model;

[0021] Figure 4 This is a schematic diagram of the baking mechanism area in this utility model.

[0022] In the diagram: 1. First support; 2. Tank body; 3. Dehydration mechanism; 4. Dual-head motor; 41. Connecting rod; 5. Baking mechanism; 6. Base; 7. Box body; 31. First vertical shaft; 32. Round hole; 33. Kneading roller; 34. Gear ring; 35. Drive shaft; 36. Gear; 37. Discharge port; 38. Tank lid; 51. Second support; 52. Slide rod; 53. Movable rod; 54. Electric dryer; 55. Spring; 56. Cam. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" means two or more, unless otherwise explicitly specified.

[0027] Please see Figure 1-4 One embodiment of this utility model is: a fresh tea dehydration device for processing vine tea, including a first support 1 and a tank 2. The first support 1 is L-shaped, and a dehydration mechanism 3 is provided at the bottom of the first support 1. The top of the tank 2 is provided with a feed inlet.

[0028] The dehydration mechanism 3 includes a first vertical shaft 31, a set of round holes 32, a kneading roller 33, a gear ring 34, a drive shaft 35, a gear 36, a discharge port 37, and a can lid 38;

[0029] The first vertical shaft 31 is rotatably connected to the bottom of the first support 1 via a bearing. The top of the tank 2 is eccentrically connected to the bottom of the first vertical shaft 31. A circular hole 32 is opened through the outer wall of the tank 2. The top of the drive shaft 35 is rotatably connected to the inside of the tank 2 via a bearing. The kneading roller 33 is fixedly connected to the middle of the drive shaft 35, and the two are eccentrically set. A connecting rod 41 is fixedly connected to the left side of the first support 1. A double-headed motor 4 is fixedly connected to the right end of the connecting rod 41. The top output end of the double-headed motor 4 is fixedly connected to the bottom end of the drive shaft 35 via a coupling.

[0030] The first support 1 provides support to the tank 2.

[0031] The gear ring 34 is fixedly connected to the bottom outer wall of the tank body 2, and the gear 36 is fixedly connected to the middle part of the transmission shaft 35. The gear 36 is eccentrically set with the transmission shaft 35, and the gear 36 meshes with the gear ring 34.

[0032] The discharge port 37 is opened through the bottom of the tank body 2, and the tank cover 38 is magnetically connected to the bottom of the tank body 2 by a magnet.

[0033] The material of tank 2 is iron.

[0034] Working principle: When in use, first put the tea leaves into the canister 2, then turn on the double-headed motor 4 to drive the transmission shaft 35 to rotate. The rotation of the transmission shaft 35 drives the gear 36 to rotate eccentrically. The eccentric rotation of the gear 36 drives the gear ring 34 to rotate. The rotation of the gear ring 34 drives the canister 2 to rotate. At the same time, the rotation of the transmission shaft 35 drives the kneading roller 33 to rotate eccentrically. During the rotation, the tea leaves inside the canister 2 are kneaded evenly, and during the kneading process, the water stains on the surface of the tea leaves will drip out from the round hole 32.

[0035] Please see Figure 1-4 Based on the above embodiments, in another embodiment of the present invention, a baking mechanism 5 is provided at the bottom of the tank 2. The baking mechanism 5 includes two second supports 51, a slide rod 52, a movable rod 53, and an electric oven 54. The bottom of the first support 1 is fixedly connected to a base 6, the second support 51 is fixedly connected to the top of the base 6, the slide rod 52 is fixedly connected to the left side of the second support 51, the movable rod 53 is slidably connected to the slide rod 52 through a linear bearing, and the electric oven 54 is fixedly connected to the bottom of the movable rod 53.

[0036] The sliding rod 52 is used to limit the left and right movement of the movable rod 53.

[0037] The bottom output end of the dual-head motor 4 is fixedly connected to a cam 56 via a coupling. The outer circumference of the cam 56 is slidably connected to the left side of the movable rod 53. A spring 55 is sleeved on the outside of the slide rod 52. The right end of the spring 55 is fixedly connected to the second bracket 51, and the left end of the spring 55 is fixedly connected to the movable rod 53.

[0038] The spring 55 is used to drive the movable rod 53 back to its original position.

[0039] The top of the base 6 is fixedly connected to the box body 7, which is located at the bottom of the discharge port 37 and the electric dryer 54.

[0040] Working principle: When the can lid 38 is opened, the tea leaves in the can 2 fall from the outlet 37 under the action of gravity and into the box 7. At the same time, the double-headed motor 4 drives the cam 56 to rotate. During the rotation of the cam 56, the movable rod 53 is pushed to the right and the spring 55 is compressed. Then the spring 55 rebounds and drives the movable rod 53 to return to the left. This is repeated. The movable rod 53 moves back and forth left and right, and drives the electric dryer 54 to move back and forth left and right, to roast the tea leaves in the box 7.

[0041] This utility model provides a dehydration device for fresh tea leaves in vine tea processing. There are many methods and approaches to implement this technical solution; the above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. All components not explicitly stated in this embodiment can be implemented using existing technology.

Claims

1. A device for dehydrating fresh tea leaves for processing vine tea, comprising a first support (1) and a tank (2), characterized in that: The first support (1) is L-shaped, and a dehydration mechanism (3) is provided at the bottom of the first support (1). The top of the tank (2) is provided with a feed inlet. The dehydration mechanism (3) includes a first vertical shaft (31), a set of round holes (32), a kneading roller (33), a gear ring (34), a drive shaft (35), a gear (36), a discharge port (37), and a can lid (38); The first vertical shaft (31) is rotatably connected to the bottom of the first bracket (1) via a bearing. The top of the tank (2) is eccentrically connected to the bottom of the first vertical shaft (31). The round hole (32) is opened through the outer wall of the tank (2). The top of the transmission shaft (35) is rotatably connected to the inside of the tank (2) via a bearing. The kneading roller (33) is fixedly connected to the middle of the transmission shaft (35), and the two are eccentrically set. A connecting rod (41) is fixedly connected to the left side of the first bracket (1). A double-headed motor (4) is fixedly connected to the right end of the connecting rod (41). The top output end of the double-headed motor (4) is fixedly connected to the bottom end of the transmission shaft (35) via a coupling.

2. The fresh tea leaf dehydration device for processing vine tea according to claim 1, characterized in that: The gear ring (34) is fixedly connected to the bottom outer wall of the tank body (2), and the gear (36) is fixedly connected to the middle part of the transmission shaft (35). The gear (36) is eccentrically set with the transmission shaft (35), and the gear (36) meshes with the gear ring (34).

3. The fresh tea leaf dehydration device for processing vine tea according to claim 2, characterized in that: The discharge port (37) is opened through the bottom of the tank body (2), and the tank cover (38) is magnetically connected to the bottom of the tank body (2) by a magnet.

4. The fresh tea leaf dehydration device for processing vine tea according to claim 3, characterized in that: The bottom of the tank (2) is provided with a baking mechanism (5). The baking mechanism (5) includes two second supports (51), a slide rod (52), a movable rod (53), and an electric oven (54). The bottom of the first support (1) is fixedly connected to a base (6). The second support (51) is fixedly connected to the top of the base (6). The slide rod (52) is fixedly connected to the left side of the second support (51). The movable rod (53) is slidably connected to the slide rod (52) through a linear bearing. The electric oven (54) is fixedly connected to the bottom of the movable rod (53).

5. The fresh tea leaf dehydration device for processing vine tea according to claim 4, characterized in that: The bottom output end of the dual-head motor (4) is fixedly connected to a cam (56) via a coupling. The outer circumferential wall of the cam (56) is slidably connected to the left side of the movable rod (53). A spring (55) is sleeved on the outside of the slide rod (52). The right end of the spring (55) is fixedly connected to the second bracket (51), and the left end of the spring (55) is fixedly connected to the movable rod (53).

6. The fresh tea leaf dehydration device for processing vine tea according to claim 5, characterized in that: The top of the base (6) is fixedly connected to a box (7), which is located at the bottom of the discharge port (37) and the electric dryer (54).

Images