Intelligent pressure test leak hunting equipment

Abstract

The utility model belongs to the technical field of pressure test and leak hunting, and discloses an intelligent pressure test and leak hunting device, which comprises a water tank main body and a workpiece, a support frame is arranged on the water tank main body, a lifting mechanism is arranged at the top end of the support frame, a lifting plate is sleeved on the surface of the support frame, and the lifting plate is connected with the lifting mechanism. And a placing table is arranged below the lifting plate. A workpiece can be placed on the inflation mechanism on the placement table, the lifting mechanism can be used for driving the lifting plate and the placement table to descend into the water tank body, the workpiece is completely immersed in water, then the inflation mechanism is inflated with compressed gas, and the compressed gas enters the workpiece; after the water surface is slightly calm, whether bubbling occurs on the water surface is observed through an industrial camera, an evaluation result is made, finally, the lifting mechanism is used for ascending, the inflation mechanism relieves pressure on the workpiece, the clamping mechanism is loosened after pressure relief is completed, and therefore the workpiece is taken down to complete testing, and operation is more convenient.

Description

Technical Field

[0001] This utility model belongs to the field of pressure testing and leak detection technology, specifically an intelligent pressure testing and leak detection device. Background Technology

[0002] In the production of some housings that require sealing, pressure testing is necessary to ensure that the housing is free from defects such as cracks and pinholes.

[0003] However, currently used leak detection equipment typically employs pressure testing devices, which are cumbersome to operate. Ensuring the workpiece's seal is crucial, making it difficult to visually observe leaks. Furthermore, misalignment during workpiece fixation can lead to inaccurate data and compromised leak detection efficiency. To address these issues, we offer an intelligent pressure testing and leak detection device. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides an intelligent pressure testing and leak detection device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent pressure testing and leak detection device, comprising a water tank body and a workpiece. A support frame is provided on the water tank body, and a lifting mechanism is provided at the top of the support frame. A lifting plate is fitted on the surface of the support frame and is connected to the lifting mechanism. A placement platform is provided below the lifting plate. Connecting rods are fixedly connected to the four corners of the placement platform, and the tops of the connecting rods are fixedly connected to the bottom surface of the lifting plate. An inflation mechanism for filling the workpiece with high-pressure gas is provided on the placement platform, and the workpiece is placed on the inflation mechanism. A clamping mechanism for fixing the workpiece is provided on the lifting plate. An industrial camera is mounted on the back of the water tank body via a bracket.

[0006] In the above technical solution, preferably, the lifting mechanism includes a top plate and a protective box. The top plate is fixedly connected to the top of the support frame, the protective box is fixedly connected to the lifting plate, and a lifting cylinder is installed on the top plate. The telescopic end of the lifting cylinder is connected to the protective box.

[0007] In the above technical solution, preferably, the clamping mechanism includes a clamping cylinder mounted on the lifting plate, and the clamping cylinder is located inside the protective box, with the telescopic end of the clamping cylinder contacting the top of the workpiece.

[0008] In the above technical solution, preferably, two balancing cylinders are installed on the top plate, and the lifting cylinder is located between the two balancing cylinders, and the extension and retraction ends of the two balancing cylinders are fixed to the protective box.

[0009] In the above technical solution, preferably, the inflation mechanism includes an inflation seat fixedly connected to the placement platform, a sealing ring fixedly connected to the inflation seat, an inflation hole opened on the surface of the inflation seat, and the inflation hole extending to the middle of the inflation seat.

[0010] In the above technical solution, preferably, the support frame is provided as two, and the bottom ends of the two support frames are fixedly connected to the inner bottom wall of the water tank body.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] This invention, through the coordinated arrangement of a water tank body, support frame, lifting plate, placement platform, connecting rod, workpiece, lifting mechanism, clamping mechanism, and inflation mechanism, allows the workpiece to be placed on the inflation mechanism on the placement platform. The lifting mechanism then lowers the lifting plate and placement platform into the water tank body, completely immersing the workpiece in water. Compressed gas is then injected into the inflation mechanism and enters the workpiece. After the water surface has calmed slightly, an industrial camera is used to observe whether bubbles are appearing and to make an assessment. Finally, the lifting mechanism is used to rise, depressurizing the workpiece. After depressurization, the clamping mechanism is released, allowing the workpiece to be removed for testing. This makes the operation more convenient and effectively improves the efficiency of pressure testing and leak detection of workpieces. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the present invention, which removes the main body of the water tank.

[0016] Figure 4 This is a schematic diagram of the inflation mechanism of this utility model;

[0017] Figure 5 This is a side sectional view of the inflation mechanism of this utility model.

[0018] In the diagram: 1. Water tank body; 2. Support frame; 3. Top plate; 4. Lifting cylinder; 5. Balancing cylinder; 6. Protective box; 7. Lifting plate; 8. Clamping cylinder; 9. Connecting rod; 10. Workpiece; 11. Industrial camera; 12. Placement platform; 13. Inflation base; 14. Inflation hole; 15. Sealing ring. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] like Figures 1 to 5 As shown, this utility model provides an intelligent pressure testing and leak detection device, including a water tank body 1 and a workpiece 10. A support frame 2 is provided on the water tank body 1, and a lifting mechanism is provided at the top of the support frame 2. A lifting plate 7 is fitted on the surface of the support frame 2, and the lifting plate 7 is connected to the lifting mechanism. The lifting mechanism can drive the lifting plate 7 to rise and fall on the surface of the support frame 2. A placement platform 12 is provided below the lifting plate 7. Connecting rods 9 are fixed to the four corners of the placement platform 12, and the top of the connecting rods 9 is fixed to the bottom surface of the lifting plate 7. When the placement platform 12 moves with the lifting plate 7, it will drive the workpiece 10 on the placement platform 12 to rise and fall inside the water tank body 1, so as to facilitate the picking and placing of the workpiece 10. An inflation mechanism for filling high-pressure gas into the workpiece 10 is provided on the placement platform 12, and the workpiece 10 is placed on the inflation mechanism. A clamping mechanism for fixing the workpiece 10 is provided on the lifting plate 7. The clamping mechanism can... This ensures that the workpiece 10 is securely fixed on the placement platform 12, which is beneficial for subsequent pressure testing and leak detection. An industrial camera 11 is mounted on the back of the water tank body 1 via a bracket. With the above structure, after the workpiece 10 is placed on the inflation mechanism on the placement platform 12, the lifting mechanism can be activated to lower the lifting plate 7 and the placement platform 12 into the water tank body 1, so that the workpiece 10 is completely submerged in water. Then, compressed gas is injected into the inflation mechanism and enters the workpiece 10. After the water surface is slightly calm, the industrial camera 11 is used to observe whether there are bubbles on the water surface and make an evaluation result. Finally, the lifting mechanism is used to rise, so that the inflation mechanism depressurizes the workpiece 10. After the depressurization is completed, the clamping mechanism is released, and the workpiece 10 is removed to complete the test. The machinery, parts and equipment in this device all adopt conventional models in the existing technology, and the circuit connection adopts conventional connection methods in the existing technology, which will not be described in detail here.

[0021] like Figures 1 to 3 As shown, the lifting mechanism includes a top plate 3 and a protective box 6. The top plate 3 is fixed to the top of the support frame 2, and the protective box 6 is fixed to the lifting plate 7. A lifting cylinder 4 is installed on the top plate 3. The telescopic end of the lifting cylinder 4 is connected to the protective box 6. With the above structure, the lifting cylinder 4 can be used to drive the protective box 6 and the lifting plate 7 to rise and fall on the surface of the support frame 2, thereby realizing the lifting and falling of the workpiece 10 on the placement platform 12 within the water tank body 1, which facilitates the picking and placing of the workpiece 10.

[0022] like Figures 2 to 4 As shown, the clamping mechanism includes a clamping cylinder 8 mounted on the lifting plate 7, and the clamping cylinder 8 is located inside the protective box 6. The telescopic end of the clamping cylinder 8 contacts the top of the workpiece 10. With the clamping cylinder 8 in place, when the workpiece 10 is placed on the inflation mechanism, the telescopic end can be squeezed against the top of the workpiece 10 by the operation of the clamping cylinder 8, thereby ensuring the sealing between the workpiece 10 and the inflation mechanism, and also ensuring the accuracy of the leak detection of the workpiece 10.

[0023] like Figures 1 to 3 As shown, two balancing cylinders 5 are installed on the top plate 3, and the lifting cylinder 4 is located between the two balancing cylinders 5. The extension and retraction ends of the two balancing cylinders 5 are fixed to the protective box 6. With the setting of the two balancing cylinders 5, the lifting stability of the protective box 6 and the lifting plate 7 under the operation of the lifting cylinder 4 is ensured, and the protective box 6 and the lifting plate 7 are kept stationary at any position within the stroke range.

[0024] like Figure 4 and Figure 5 As shown, the inflation mechanism includes an inflation seat 13 fixed to the placement platform 12. A sealing ring 15 is fixed to the inflation seat 13. An inflation hole 14 is opened on the surface of the inflation seat 13 and extends to the middle of the inflation seat 13. With the above structure, when the workpiece 10 is placed on the inflation seat 13, the sealing ring 15 will seal the bottom surface of the workpiece 10, and the workpiece 10 will be squeezed downward by the clamping cylinder 8 to ensure the sealing between the workpiece 10 and the inflation seat 13. After the workpiece 10 is sealed, it will be lowered into the water tank body 1 along with the placement platform 12 and completely submerged in water. High-pressure gas will then be injected into the workpiece 10 through the inflation hole 14 to facilitate subsequent observation of the water surface.

[0025] like Figures 1 to 3 As shown, there are two support frames 2. The bottom ends of the two support frames 2 are fixed to the inner bottom wall of the water tank body 1. The overall stability of the device is ensured by the setting of the two support frames 2, making the lifting plate 7 more stable when lifting and lowering, and also ensuring the fixation of the workpiece 10 on the placement platform 12.

[0026] The working principle and usage process of this utility model are as follows: First, the workpiece 10 is placed on the inflation seat 13. Then, the workpiece 10 is pressed and fixed on the inflation seat 13 by the operation of the clamping cylinder 8 to ensure the sealing between the workpiece 10 and the inflation seat 13. Then, the lifting cylinder 4 controls the lifting plate 7 and the placement platform 12 to descend into the water tank body 1, so that the workpiece 10 is completely submerged in water. Next, compressed gas is injected into the workpiece 10 through the inflation hole 14. After the water surface is slightly calm, the industrial camera 11 is used to observe whether there are bubbles on the water surface and make an evaluation result. Finally, the lifting mechanism is used to rise, so that the inflation mechanism depressurizes the workpiece 10. After the depressurization is completed, the clamping mechanism is released, and the workpiece 10 is removed to complete the test. The operation is more convenient and effectively improves the efficiency of pressure testing and leak detection of the workpiece 10.

[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Content not described in detail in this specification belongs to the prior art known to those skilled in the art.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent pressure testing and leak detection device, comprising a water tank body (1) and a workpiece (10), characterized in that: A support frame (2) is provided on the main body (1) of the water tank. A lifting mechanism is provided at the top of the support frame (2). A lifting plate (7) is fitted on the surface of the support frame (2) and is connected to the lifting mechanism. A placement platform (12) is provided below the lifting plate (7). A connecting rod (9) is fixed at each of the four corners of the placement platform (12), and the top of the connecting rod (9) is fixed to the bottom surface of the lifting plate (7). An inflation mechanism for filling high-pressure gas into the workpiece (10) is provided on the placement platform (12), and the workpiece (10) is placed on the inflation mechanism. A clamping mechanism for fixing the workpiece (10) is provided on the lifting plate (7). An industrial camera (11) is mounted on the back of the main body (1) of the water tank via a bracket.

2. The intelligent pressure testing and leak detection device according to claim 1, characterized in that: The lifting mechanism includes a top plate (3) and a protective box (6). The top plate (3) is fixed to the top of the support frame (2), and the protective box (6) is fixed to the lifting plate (7). A lifting cylinder (4) is installed on the top plate (3), and the telescopic end of the lifting cylinder (4) is connected to the protective box (6).

3. The intelligent pressure testing and leak detection device according to claim 2, characterized in that: The clamping mechanism includes a clamping cylinder (8) mounted on the lifting plate (7), and the clamping cylinder (8) is located inside the protective box (6). The telescopic end of the clamping cylinder (8) is in contact with the top of the workpiece (10).

4. The intelligent pressure testing and leak detection device according to claim 2, characterized in that: Two balance cylinders (5) are installed on the top plate (3), and the lifting cylinder (4) is located between the two balance cylinders (5). The extension and retraction ends of the two balance cylinders (5) are fixed to the protective box (6).

5. The intelligent pressure testing and leak detection device according to claim 1, characterized in that: The inflation mechanism includes an inflation seat (13) fixed on the placement platform (12), a sealing ring (15) fixed on the inflation seat (13), and an inflation hole (14) is opened on the surface of the inflation seat (13) and the inflation hole (14) extends to the middle of the inflation seat (13).

6. The intelligent pressure testing and leak detection device according to claim 1, characterized in that: The support frame (2) is configured as two, and the bottom ends of the two support frames (2) are fixed to the inner bottom wall of the water tank body (1).

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