Safety device for battery test of new energy automobile
By using a combination of sealing columns, steel plate covers, and drive devices in the testing of new energy vehicle batteries, the problem of batteries exploding or catching fire during extrusion or nail penetration tests has been solved, achieving safe testing and personnel protection.
Patent Information
- Application Number
- CN202520141769.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-21
AI Technical Summary
New energy vehicle batteries are prone to explosion or fire during compression or nail penetration tests, which can cause injury to test personnel.
A safety device was designed, comprising a test housing, a sealing column, a steel plate cover, and a drive unit. The device achieves sealing through a sealing ring and a sealing sleeve, while the steel plate cover provides protection to prevent explosions and fires.
It effectively reduces the risks of testing new energy vehicle batteries, protects the safety of testing personnel, and promotes the steady progress of battery research and development.
Smart Images

Figure CN223842083U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy vehicle battery testing technology, and in particular to a safety device for testing batteries of new energy vehicles. Background Technology
[0002] Safety devices for testing new energy vehicle batteries are designed to minimize the occurrence of major accidents such as battery explosions and fires during the testing of new batteries, ensuring the safety of personnel and the integrity of equipment. They also play a crucial role in protecting the safety of testing personnel and equipment.
[0003] Currently, in the extrusion and puncture tests of new energy vehicle batteries, the safety and reliability of the battery or cell are mainly tested by simulating the deformation caused by external extrusion or the puncture by a sharp object. Through the extrusion / puncture test, the situation of the battery after being deformed or punctured by external impact is simulated, and test data is obtained to provide experimental data and basis for optimizing product design, as well as for safety risk assessment and verification. The battery is considered qualified if it does not explode or catch fire. However, in practical applications, the inventors have found that the explosion or fire caused by the battery being extruded / punctured can cause injury to the test personnel. Therefore, we propose a safety device for testing batteries in new energy vehicles. Utility Model Content
[0004] In order to overcome the defects of the prior art mentioned above, the inventors conducted in-depth research and, after a great deal of creative work, completed this utility model.
[0005] Specifically, the technical problem to be solved by this utility model is to provide a safety device for testing batteries of new energy vehicles, so as to solve the current technical problem that the explosion or fire caused by the squeezing / puncturing of new energy vehicle batteries will cause injury to the test personnel.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution:
[0007] A safety device for testing batteries of new energy vehicles includes a test housing, an inner cavity of which is provided with a sealing column, the sealing column is driven by a first driving device, a sealing ring is installed on the sealing column, and a test probe for squeezing or puncturing is installed at the bottom of the sealing column.
[0008] The bottom wall of the inner cavity of the test chamber is equipped with a platform for placing new energy vehicle batteries. A steel plate cover is inserted and installed on the platform. The steel plate cover is driven by a second driving device. A sealing sleeve is installed on the steel plate cover. During the test, the sealing column is sealed and installed inside the steel plate cover by the sealing ring. The steel plate cover is sealed and installed inside the platform by the sealing sleeve.
[0009] As an improved technical solution, the first driving device includes a multi-stage hydraulic push rod, one end of which is mounted on the inner cavity top wall of the test housing, and the piston end of which is mounted on the top of the sealing column.
[0010] As an improved technical solution, the outer surface of the sealing column is provided with a plurality of sealing grooves corresponding to the sealing ring, and the plurality of sealing grooves are equidistantly arranged along the axial length direction of the sealing column, and the sealing grooves are adapted to the sealing ring.
[0011] As an improved technical solution, the top of the platform is provided with an upper snap-fit groove corresponding to the steel plate cover, and during the test, the steel plate cover is sealed and installed in the upper snap-fit groove by the sealing sleeve;
[0012] The inner wall of the upper snap-fit groove is provided with a lower snap-fit groove, and the bottom of the steel plate cover has an integrally formed snap-fit frame corresponding to the lower snap-fit groove, and the snap-fit frame is adapted to the lower snap-fit groove.
[0013] As an improved technical solution, the top of the steel plate cover is provided with a cylindrical groove corresponding to the sealing column, and the cylindrical groove is adapted to the sealing column. During the test, the sealing column is sealed and installed inside the steel plate cover through the sealing ring and the cylindrical groove.
[0014] As an improved technical solution, the second driving device includes an electric push rod, one end of which is fixedly installed on the inner cavity top wall of the test housing, and the electric push rod is located on both sides of the multi-stage hydraulic push rod, with the piston end of the electric push rod installed on the top of the steel plate cover.
[0015] As an improved technical solution, the interior of the test housing is equipped with a cabinet door, and the cabinet door has an observation window, which is fitted with transparent explosion-proof glass.
[0016] After adopting the above technical solution, the beneficial effects of this utility model are:
[0017] 1. This utility model involves placing the new energy vehicle battery to be tested on a platform and closing the cabinet door. Then, an electric push rod is activated, moving a steel plate cover closer to the platform until it covers the battery and the locking frame engages with the lower locking groove. Simultaneously, the steel plate cover is sealed in the upper locking groove by a sealing sleeve. Next, a multi-stage hydraulic push rod is activated, moving a sealing column that in turn moves the test probe closer to the battery until it enters a cylindrical groove. The sealing ring then seals the groove. Simultaneously, the test probe performs a compression or puncture test on the battery. During this process, the steel plate cover provides protection and effectively reduces the risk of battery testing, facilitating battery testing and minimizing injuries to personnel from battery compression / puncture explosions or fires.
[0018] 2. This utility model, by setting up a steel plate cover, a sealing ring, and a sealing sleeve, provides a seal during testing. The sealing ring and sealing sleeve effectively isolate external air, reducing the risk of injury to test personnel from fire caused by the new energy vehicle battery. The steel plate cover provides protection, effectively reducing the risk of new energy vehicle battery testing and the risk of injury to test personnel from explosion. This effectively reduces the risk of new energy vehicle battery testing and promotes the steady progress of new energy vehicle battery research and development. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0021] Figure 2 This is a schematic diagram of the separation structure of the sealing ring and sealing column of this utility model.
[0022] Figure 3 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle.
[0023] Figure 4 This is a schematic diagram of the platform structure of this utility model.
[0024] Figure 5This is a schematic diagram of the steel plate cover structure of this utility model.
[0025] Explanation of reference numerals in the attached figures:
[0026] In the diagram: 1. Test housing; 2. Multi-stage hydraulic push rod; 3. Sealing column; 301. Sealing groove; 4. Sealing ring; 5. Test probe; 6. Stage; 601. Upper snap-fit groove; 602. Lower snap-fit groove; 7. Electric push rod; 8. Steel plate cover; 801. Cylindrical groove; 802. Snap-fit frame; 9. Sealing sleeve; 10. Cabinet door; 11. Observation window. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0029] Meanwhile, the meaning of "and / or" or "and / or" appearing throughout the text is that it includes three options. Taking "A and / or B" as an example, it includes option A, option B, or an option that satisfies both A and B.
[0030] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0031] Reference Figure 1-5 A safety device for testing batteries of new energy vehicles is provided. The safety device for testing batteries of new energy vehicles includes a test housing 1. The inner cavity of the test housing 1 is provided with a sealing column 3. The sealing column 3 is driven by a first driving device. A sealing ring 4 is installed on the sealing column 3. A test probe 5 for squeezing or puncturing is installed at the bottom of the sealing column 3.
[0032] The bottom wall of the inner cavity of the test housing 1 is equipped with a platform 6 for placing new energy vehicle batteries. A steel plate cover 8 is inserted and installed on the platform 6. The steel plate cover 8 is driven by a second drive device. A sealing sleeve 9 is installed on the steel plate cover 8. During the test, the sealing column 3 is sealed and installed inside the steel plate cover 8 by the sealing ring 4. The steel plate cover 8 is sealed and installed inside the platform 6 by the sealing sleeve 9.
[0033] Reference Figure 2 The first driving device includes a multi-stage hydraulic push rod 2. One end of the multi-stage hydraulic push rod 2 is installed on the top wall of the inner cavity of the test housing 1, and the piston end of the multi-stage hydraulic push rod 2 is installed on the top of the sealing column 3 so as to drive the sealing column 3 to move.
[0034] Reference Figure 2 and Figure 3 The outer surface of the sealing column 3 is provided with a plurality of sealing grooves 301 corresponding to the sealing ring 4, and the plurality of sealing grooves 301 are equidistantly arranged along the axial length of the sealing column 3. The sealing grooves 301 are adapted to the sealing ring 4 so as to facilitate the installation of the sealing ring 4 and thus facilitate sealing.
[0035] Reference Figure 2-5 The top of the platform 6 is provided with an upper snap-fit groove 601 corresponding to the steel plate cover 8. During the test, the steel plate cover 8 is sealed and installed in the upper snap-fit groove 601 by the sealing sleeve 9.
[0036] The bottom wall of the inner cavity of the upper locking groove 601 is provided with a lower locking groove 602. The bottom of the steel plate cover 8 has an integrally formed locking frame 802 that corresponds to the lower locking groove 602. The locking frame 802 is adapted to the lower locking groove 602 so as to seal the steel plate cover 8 in the platform 6.
[0037] Reference Figure 2-5 The top of the steel plate cover 8 is provided with a cylindrical groove 801 corresponding to the sealing column 3, and the cylindrical groove 801 is adapted to the sealing column 3. During the test, the sealing column 3 is sealed and installed in the steel plate cover 8 through the sealing ring 4 and the cylindrical groove 801, so that the sealing column 3 can be sealed and installed in the steel plate cover 8 through the sealing ring 4.
[0038] Reference Figure 2 and Figure 3 The second driving device includes an electric push rod 7. One end of the electric push rod 7 is fixedly installed on the top wall of the inner cavity of the test housing 1, and the electric push rod 7 is located on both sides of the multi-stage hydraulic push rod 2. The piston end of the electric push rod 7 is installed on the top of the steel plate cover 8 so as to drive the steel plate cover 8 to move.
[0039] Reference Figure 1The test housing 1 has a cabinet door 10 installed inside, and an observation window 11 is provided on the cabinet door 10. The observation window 11 is equipped with transparent explosion-proof glass to facilitate observation of the new energy vehicle battery test inside the test housing 1.
[0040] In actual use, the new energy vehicle battery to be tested is placed on the stage 6 and the cabinet door 10 is closed. Then, the electric push rod 7, which is fixed to the top wall of the inner cavity of the test housing 1, is activated. At this time, the electric push rod 7 drives the steel plate cover 8 to move closer to the stage 6 until the steel plate cover 8 covers the new energy vehicle battery to be tested, and the clamping frame 802 is clamped in the lower clamping groove 602. At the same time, the steel plate cover 8 is sealed and clamped in the upper clamping groove 601 through the sealing sleeve 9. Then, the multi-stage hydraulic push rod 2, which is fixed to the top wall of the inner cavity of the test housing 1, is activated. At this time, the multi-stage hydraulic push rod 2 drives the sealing column 3 to move, and the sealing column 3 drives the test probe 5 to move closer to the stage 6. The device moves towards the new energy vehicle battery to be tested until the sealing column 3 enters the cylindrical groove 801, and the sealing ring 4 seals the cylindrical groove 801. At the same time, the test probe 5 performs a compression or needle penetration test on the new energy vehicle battery to be tested. During this period, the steel plate cover 8 plays a protective role and can effectively reduce the risk of testing new energy vehicle batteries, thus facilitating the testing of new energy vehicle batteries. It can also reduce the injury to test personnel caused by the explosion or fire of new energy vehicle batteries due to compression / needle penetration. This device not only facilitates the testing of new energy vehicle batteries, but also reduces the injury to test personnel caused by the explosion or fire of new energy vehicle batteries due to compression / needle penetration.
[0041] It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. Furthermore, it should be understood that after reading the technical description of this utility model, those skilled in the art can make various alterations, modifications, and / or variations to this utility model, and all such equivalent forms also fall within the scope of protection defined by the appended claims.
Claims
1. A safety device for testing batteries in new energy vehicles, characterized in that: The test housing (1) includes a sealing column (3) in the inner cavity of the test housing (1), the sealing column (3) is driven by a first driving device, a sealing ring (4) is installed on the sealing column (3), and a test probe (5) for squeezing or piercing is installed at the bottom of the sealing column (3). The inner cavity bottom wall of the test housing (1) is equipped with a platform (6) for placing new energy vehicle batteries. A steel plate cover (8) is inserted and installed on the platform (6). The steel plate cover (8) is driven by a second driving device. A sealing sleeve (9) is installed on the steel plate cover (8). During the test, the sealing column (3) is sealed and installed inside the steel plate cover (8) by the sealing ring (4). The steel plate cover (8) is sealed and installed inside the platform (6) by the sealing sleeve (9).
2. The safety device for battery testing of new energy vehicles according to claim 1, characterized in that: The first driving device includes a multi-stage hydraulic push rod (2), one end of which is mounted on the top wall of the inner cavity of the test housing (1), and the piston end of which is mounted on the top of the sealing column (3).
3. The safety device for battery testing of new energy vehicles according to claim 1, characterized in that: The outer surface of the sealing column (3) is provided with a plurality of sealing grooves (301) corresponding to the sealing ring (4), and the plurality of sealing grooves (301) are equidistantly arranged along the axial length direction of the sealing column (3), and the sealing grooves (301) are adapted to the sealing ring (4).
4. The safety device for battery testing of new energy vehicles according to claim 1, characterized in that: The top of the platform (6) is provided with an upper snap-fit groove (601) corresponding to the steel plate cover (8), and during the test, the steel plate cover (8) is sealed and installed in the upper snap-fit groove (601) by the sealing sleeve (9); The inner wall of the upper snap-fit groove (601) is provided with a lower snap-fit groove (602), and the bottom of the steel plate cover (8) has an integrally formed snap-fit frame (802) corresponding to the lower snap-fit groove (602), and the snap-fit frame (802) is adapted to the lower snap-fit groove (602).
5. The safety device for battery testing of new energy vehicles according to claim 3, characterized in that: The top of the steel plate cover (8) is provided with a cylindrical groove (801) corresponding to the sealing column (3), and the cylindrical groove (801) is adapted to the sealing column (3). During the test, the sealing column (3) is sealed and installed inside the steel plate cover (8) through the sealing ring (4) and the cylindrical groove (801).
6. The safety device for battery testing of new energy vehicles according to claim 2, characterized in that: The second driving device includes an electric push rod (7), one end of which is fixedly installed on the inner cavity top wall of the test housing (1), and the electric push rod (7) is located on both sides of the multi-stage hydraulic push rod (2), and the piston end of the electric push rod (7) is installed on the top of the steel plate cover (8).
7. The safety device for battery testing of new energy vehicles according to claim 1, characterized in that: The test housing (1) is equipped with a cabinet door (10) inside, and an observation window (11) is provided on the cabinet door (10), and the observation window (11) is equipped with transparent explosion-proof glass.