Semi-automatic lamination device
By designing a semi-automatic stacking device with cutting, adsorption, and transfer units, the problem of separate cutting and coating processes in the production of aluminum electrolytic capacitor stacks was solved, thus improving production efficiency.
Patent Information
- Application Number
- CN202423270488.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the current production process of aluminum electrolytic capacitor laminations, cutting the laminations and applying silver paste to the laminations are done in separate steps, resulting in low production efficiency.
A semi-automatic stacking device was designed, including a cutting unit, an adsorption unit, an adhesive unit, and a transfer unit. The cutting unit cuts the stacked sheets into a preset size, the adhesive unit applies adhesive liquid to the transfer unit, and the transfer unit moves the stacked sheets with adhesive liquid to the bottom of the adsorption unit to achieve one-to-one bonding.
This technology enables simultaneous cutting of laminated sheets and application of silver paste, improving the efficiency of laminated sheet bonding.
Smart Images

Figure CN223842781U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of aluminum electrolytic capacitors, and more specifically, it relates to a semi-automatic stacking device. Background Technology
[0002] Existing multilayer solid aluminum electrolytic capacitors typically employ symmetrical stacking, with 2-5 layers stacked on each side of the lead frame. During capacitor manufacturing, aluminum foil strips, cut by a cutter, are stacked onto the lead frame using a cross-laminated stacking method. Each time the stacks are assembled, the negative electrode layer between the stacks needs to be bonded with silver paste. Currently, the common method for bonding the stacks using silver paste involves first cutting the required stacks, then applying silver paste to them, and finally pressing other stacks onto the silver paste-coated stacks to obtain the final product. While this bonding method achieves the desired bonding, the efficiency is generally low because cutting the stacks and applying the silver paste are done in separate steps, making it unsuitable for large-scale aluminum electrolytic capacitor production. Utility Model Content
[0003] To address the issue of slow production efficiency in existing aluminum electrolytic capacitor lamination processes, where cutting the laminations and applying silver paste to them are performed in separate steps, this invention provides a semi-automatic lamination device, comprising:
[0004] The cutting unit, adsorption unit, bonding unit, and transfer unit are electrically connected to the controller respectively.
[0005] The cutting unit is used to cut multiple first stacks of sheets into second stacks of sheets of a preset size;
[0006] The adsorption unit is used to absorb multiple of the second stacked sheets;
[0007] The bonding unit is used to apply adhesive liquid to the end faces of multiple third laminations on the transfer unit;
[0008] The transfer unit is used to move the plurality of the third stacked sheets with the adhesive liquid below the adsorption unit;
[0009] The semi-automatic stacking device includes a first working state and a second working state. The first working state includes: when the cutting unit cuts multiple first stacked sheets into second stacked sheets, the bonding unit applies the adhesive liquid to one end face of the third stacked sheet. The second working state includes: the transfer unit moves the third stacked sheet with the adhesive liquid to below the adsorption unit, and the third stacked sheet and the second stacked sheet are bonded in a one-to-one correspondence.
[0010] In some embodiments, the cutting unit includes a first support frame, two first guide rails, a first drive module, a cutting module, a first sensor, a second sensor, and a first sensing sheet; the first guide rails, the first drive module, the first sensor, and the second sensor are detachably fixedly mounted on the positioning unit; the two first guide rails are parallel to each other; one end of the first support frame is slidably connected to the first guide rail; the other end of the first support frame is detachably fixedly connected to the cutting module; the first drive module is drively connected to the first support frame; the first sensing sheet is detachably fixedly connected to the first support frame; the first sensor and the second sensor are spaced apart; wherein, when the first support frame moves, the first sensor and the second sensor can detect the first sensing sheet; the first drive module, the cutting module, the first sensor, and the second sensor are respectively electrically connected to the controller; the cutting module is used to cut multiple first stacked sheets into second stacked sheets of a preset size.
[0011] In some embodiments, the first drive module includes a first drive motor, a first lead screw, a first support, and a second support; the fixed end of the first drive motor is detachably and fixedly connected to the positioning unit, and the output end of the first drive motor is fixedly connected to one end of the first lead screw; the first support and the second support are respectively detachably and fixedly connected to the positioning unit; the first support and the second support are spaced apart; the first lead screw is rotatably connected to the first support and the second support respectively; the first support frame and the portion of the first lead screw located between the first support and the second support are connected by threaded transmission; the first drive connection is electrically connected to the controller.
[0012] In some embodiments, the bonding unit includes a third support frame, a bonding module, two fourth guide rails, and a fourth drive module; the third support frame and the fourth drive module are respectively detachably fixedly connected to the positioning unit; the fourth drive module is slidably connected to the fourth guide rails; the fourth guide rails are detachably fixedly connected to the third support frame; the fourth drive module is detachably fixedly connected to the bonding module; the fourth drive module is electrically connected to the controller; the bonding module is drively connected to the controller; and the bonding module contains the adhesive liquid.
[0013] In some embodiments, the fourth drive module includes a fourth drive motor and a moving module; the fixed end of the fourth drive motor is detachably and fixedly connected to the positioning unit, and the output end of the fourth drive motor is threadedly driven connected to the moving module; the moving module is slidably connected to the fourth guide rail; the adhesive module is detachably and fixedly connected to the moving module; and the fourth drive motor is electrically connected to the controller.
[0014] In some embodiments, the adsorption unit includes a second support frame, a second driving module, two second guide rails, two third guide rails, an adsorption module, a third driving module, a third sensor, a fourth sensor, and a second sensing plate; the third driving module, the second guide rails, the third sensor, and the fourth sensor are detachably fixedly connected to the positioning unit; the two second guide rails are parallel to each other; the two third guide rails are parallel to each other; one end of the second support frame is slidably connected to the second guide rail, and the other end is detachably fixedly connected to the second driving module; the third guide rail is detachably fixedly connected to the second support frame; the length direction of the third guide rail is perpendicular to the length direction of the second guide rail; the adsorption module is slidably connected to the third guide rail; the second sensing plate is detachably fixedly connected to the second support frame; the third sensor and the fourth sensor are spaced apart for detecting changes in the position of the second sensing plate; the second driving module, the third driving module, the third sensor, and the fourth sensor are electrically connected to the controller.
[0015] In some embodiments, the second drive module includes a second drive motor, a second lead screw, and a lifting plate; the fixed end of the second drive motor is detachably and fixedly connected to the second support frame, and one end of the second lead screw is detachably and fixedly connected to the output end of the second drive motor; the lifting plate is slidably connected to the third guide rail and is drively connected to the second lead screw; the second drive motor is electrically connected to the controller.
[0016] In some embodiments, the third drive module includes a third drive motor, a third lead screw, a third support, and a fourth support; the fixed end of the third drive motor, the third support, and the fourth support are detachably and fixedly connected to the positioning unit; the third support and the fourth support are spaced apart; the output end of the third drive motor is detachably and fixedly connected to one end of the third lead screw; the third lead screw is movably connected to the third support and the fourth support; the second support frame is drively connected to the third lead screw; and the third drive motor is electrically connected to the controller.
[0017] In some embodiments, the transfer unit includes a transfer module, a sixth guide rail, a sixth drive module, a fifth sensor, a sixth sensor, and a third sensing sheet; the sixth guide rail, the sixth drive module, the fifth sensor, and the sixth sensor are detachably and fixedly connected to the positioning unit; one end of the sixth guide rail is located at the lower end of the adsorption module, and the other end is located at the lower end of the adhesive module; the transfer module is slidably connected to the sixth guide rail; the sixth drive module is drively connected to the transfer module; the third sensing sheet is detachably and fixedly connected to the transfer module; the sixth drive module is electrically connected to the controller, the fifth sensor, and the sixth sensor; the fifth sensor and the sixth sensor are used to detect the position of the third sensing sheet.
[0018] In some embodiments, the semi-automatic stacking device further includes a pressing unit, which includes a fourth support frame, two fifth guide rails, a pressure plate, and a fifth drive module; the fourth support frame is detachably fixedly connected to the positioning unit; the two fifth guide rails are detachably fixedly connected to the fourth support frame; the two fifth guide rails are arranged parallel to each other; the pressure plate is slidably connected to the fifth guide rails; the fixed end of the drive module is detachably fixedly connected to the positioning unit, and the output end of the drive module is detachably fixedly connected to the pressure plate; the fifth drive module is electrically connected to the controller.
[0019] To address the problem of slow production efficiency in existing aluminum electrolytic capacitor lamination processes, where the cutting of the laminations and the application of silver paste are performed in separate steps, this invention offers the following advantages:
[0020] When the cutting unit cuts multiple first stacks into second stacks, the bonding unit applies adhesive to one end face of the third stack; and the transfer unit moves the third stack with adhesive to below the adsorption unit, so that the third stack and the second stack are bonded in a one-to-one correspondence, thereby realizing the simultaneous cutting and obtaining of the second stack and applying silver paste to the third stack, thus improving the bonding efficiency between the second stack and the third stack. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of a semi-automatic stacking device in some embodiments;
[0022] Figure 2 This is a schematic diagram of the overall structure of a semi-automatic stacking device in some embodiments;
[0023] Figure 3 This is a schematic diagram of the overall structure of a semi-automatic stacking device in some embodiments;
[0024] Figure 4This is a bottom view of a semi-automatic stacking device;
[0025] Figure 5 for Figure 1 A magnified view of a portion of point A in the middle;
[0026] Figure 6 for Figure 2 A magnified view of the area up to point B;
[0027] Figure 7 for Figure 3 A magnified view of a portion of point C in the middle;
[0028] Figure 8 for Figure 3 A magnified view of a portion of point D in the middle;
[0029] Figure 9 for Figure 3 A magnified view of a portion of point E in the middle.
[0030] In the diagram: 10. Cutting unit; 11. First support frame; 12. First guide rail; 13. First drive module; 131. First drive motor; 132. First lead screw; 133. First support; 134. Second support; 14. Cutting module; 141. Main body; 142. Cutting section; 15. First sensor; 16. First sensing plate; 17. Second sensor; 20. Adsorption unit; 21. Second support frame; 22. Second drive module; 221. Second drive motor; 222. Second lead screw; 223. Lifting plate; 23. Second guide rail; 24. Third guide rail; 25. Adsorption module; 26. Third drive module; 261. Third drive motor; 262. Third lead screw; 263. Third support; 264. Fourth support; 27. Third sensor; 28. 29. Fourth sensor; 30. Second sensing sheet; 31. Adhesive unit; 32. Third support frame; 33. Adhesive module; 34. Fourth guide rail; 35. Fourth drive module; 36. Fourth drive motor; 37. Moving module; 48. Pressing unit; 49. Fourth support frame; 40. Fifth guide rail; 41. Pressure plate; 42. Fifth drive module; 43. Cylinder; 44. Telescopic rod; 50. Transfer unit; 51. Transfer module; 52. Sixth guide rail; 53. Sixth drive module; 54. Fifth motor; 55. Fourth lead screw; 56. Fifth support; 57. Sixth support; 60. Fifth sensor; 78. Sixth sensor; 89. Fixed support unit; 90. First stacked sheet; 100. Second stacked sheet; 11. Third stacked sheet; 12. Positioning unit. Detailed Implementation
[0031] The present disclosure will now be discussed with reference to several exemplary embodiments. It should be understood that these embodiments are discussed only to enable those skilled in the art to better understand and thus implement the present disclosure, and are not intended to imply any limitation on the scope of the disclosure.
[0032] As used herein, the term "comprising" and its variations are to be interpreted as open-ended terms meaning "including but not limited to". The term "based on" is to be interpreted as "at least partially based on". The terms "one embodiment" and "an embodiment" are to be interpreted as "at least one embodiment". The term "another embodiment" is to be interpreted as "at least one other embodiment". The terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "vertical", "horizontal", "lateral", "longitudinal", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments and are not intended to limit the indicated devices, elements, or components to having a specific orientation or being constructed and operated in a specific orientation. Furthermore, some of the above terms may be used to indicate other meanings besides orientations or positional relationships; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application according to the specific circumstances. In addition, the terms "installed", "set up", "equipped with", "connected", and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, elements, or components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances. Furthermore, the terms "first," "second," etc., are mainly used to distinguish different devices, elements, or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance or quantity of the indicated devices, elements, or components. Unless otherwise stated, "a plurality of" means two or more.
[0033] This embodiment discloses a semi-automatic stacking device, such as... Figures 1-9 As shown, it may include:
[0034] Cutting unit 10, adsorption unit 20, bonding unit 30, and transfer unit 50 are electrically connected to the controller (not shown in the figure), respectively.
[0035] The cutting unit 10 is used to cut multiple first stacked pieces 70 into second stacked pieces 80 of a preset size;
[0036] The adsorption unit 20 is used to absorb multiple second stacked sheets 80;
[0037] The bonding unit is used to apply adhesive liquid to the end faces of a plurality of third laminations 90 on the transfer unit 50;
[0038] The transfer unit 50 is used to move the plurality of third stacked sheets 90 with the adhesive liquid below the adsorption unit 20;
[0039] The semi-automatic stacking device includes a first working state and a second working state. The first working state includes: when the cutting unit 10 cuts multiple first stacked sheets 70 into second stacked sheets 80, the bonding unit 30 applies the adhesive liquid to one end face of the third stacked sheet 90. The second working state includes: the transfer unit 50 moves the third stacked sheet 90 with the adhesive liquid below the adsorption unit 20, and the third stacked sheet 90 and the second stacked sheet 80 are bonded in a one-to-one correspondence.
[0040] In this embodiment, the cutting method of the cutting unit 10 includes, but is not limited to, laser cutting. Any cutting method that can cut multiple first stacked sheets 70 into second stacked sheets 80 of a preset size can be used by the cutting unit 10 to cut the first stacked sheets 70 shown in this utility model. For convenience, the cutting method of the cutting unit 10 to cut the first stacked sheets 70 is described below as laser cutting. In this embodiment, the adhesive is silver paste, and the third stacked sheet 90 is the state in which the second stacked sheets 80 are transferred to the transfer unit 50. In this embodiment, in the initial state, the second stack 80 can be manually moved onto the transfer unit 50. At this time, the second stack 80 on the transfer unit 50 becomes the third stack 90. The controller controls the bonding unit 30 to apply the adhesive liquid (silver paste) onto the end face of the third stack 90. During this process, the controller can control the transfer unit 50 to move the third stack 90 coated with adhesive liquid towards the adsorption unit 20, so as to realize the transfer of the position of the third stack 90 coated with adhesive liquid below the bonding unit. The third stack 90 without adhesive liquid can be moved to the bottom of the bonding unit 30, thereby realizing the complete coating of the third stack 90. In this embodiment, the controller controls the bonding unit 30 to apply adhesive liquid to the end face of the third lamination 90 by means of, but not limited to, injecting inert gas with a certain pressure into the bonding unit 30 to compress the adhesive liquid inside the bonding unit 30, thereby enabling the adhesive liquid to flow and be applied to the third lamination 90. When it is not necessary to apply adhesive liquid, the controller can stop injecting gas into the bonding unit or slowly extract the gas, thereby generating negative pressure in the bonding unit, causing the adhesive liquid to stop flowing, and finally enabling the bonding unit to intermittently apply adhesive liquid to the end face of the third lamination 90. In this embodiment, while the bonding unit applies adhesive liquid to the third stack 90, the cutting unit 10 cuts the first stack 70. Before the bonding unit applies adhesive liquid to all the third stack 90, the cutting unit 10 cuts multiple first slices into second stack 80 of a preset size. Before the transfer unit 50 moves all the third stack 90 coated with adhesive liquid to below the adsorption unit 20, the adsorption unit 20 adsorbs the cut second stack 80 and lifts the second stack 80 above the third stack 90.
[0041] In some embodiments, such as Figures 1-5As shown, the cutting unit 10 includes a first support frame 11, two first guide rails 12, a first drive module 13, a cutting module 14, a first sensor 15, a second sensor 17, and a first sensing plate 16. The first guide rails 12, the first drive module 13, the first sensor 15, and the second sensor 17 are detachably fixed on the positioning unit 100. The two first guide rails 12 are parallel to each other. One end of the first support frame 11 is slidably connected to the first guide rail 12. The other end of the first support frame 11 is detachably fixed to the cutting module 14. The first drive module 13 is drive-connected to the first support frame 11. The first sensing plate 16 is detachably fixed to the first support frame 11. The first sensor 15 and the second sensor are spaced apart. When the first support frame 11 moves, the first sensor 15 and the second sensor 17 can detect the first sensing plate 16. The first drive module 13, the cutting module 14, the first sensor, and the second sensor 17 are electrically connected to the controller. The cutting module 14 is used to cut multiple first stacked pieces 70 into second stacked pieces 80 of a preset size.
[0042] In this embodiment, the controller controls the first drive module 13 to drive the first support frame 11 to slide on the first guide rail 12, and the first sensor 15 and the second sensor 17 upload the detected signal of the first sensing plate 16 to the controller, enabling the controller to determine the moving position of the first support frame 11. In this embodiment, when the first sensing plate 16 is moved to the position of the first sensing plate 16, the controller activates the cutting module 14, which then begins to cut the first stack of plates 70. In this embodiment, the cutting module 14 can be a laser cutter, which is electrically connected to the controller. The main body 141 of the laser cutter is detachably fixed to the first support frame 11, and the cutting part 141 (laser head) can be adjusted to be located above the first stack of plates 70. When the first sensing plate 16 moves to the position of the second sensor 17, the controller controls the cutting module 14 to stop cutting the first stack of plates 70, and at this time, multiple first stacks of plates 70 are cut into second stacks of plates 80 of a preset size. In this embodiment, different numbers of second stacks of plates 80 can be obtained by adjusting the distance between the first sensor 15 and the second sensor 17. In this embodiment, the cutting portion of the cutting unit 10 is transmitted to the controller via a sensing signal from the first sensor 15 or the second sensor 17. The controller can then control the first drive module 13 to stop driving the first support frame 11 to move.
[0043] In some embodiments, such as Figures 1-4As shown, the first drive module 13 includes a first drive motor 131, a first lead screw 132, a first support 133, and a second support 134. The fixed end of the first drive motor 131 is detachably and fixedly connected to the positioning unit 100, and the output end of the first drive motor 131 is fixedly connected to one end of the first lead screw 132. The first support 133 and the second support 134 are respectively detachably and fixedly connected to the positioning unit 100. The first support 133 and the second support 134 are spaced apart. The first lead screw 132 is rotatably connected to the first support 133 and the second support 134 respectively. The first support frame 11 and the portion of the first lead screw 132 located between the first support 133 and the second support 134 are connected by threaded transmission. The first drive connection is electrically connected to the controller.
[0044] In this embodiment, the first support frame 11 is moved by driving the first drive motor 131. However, in other embodiments, other driving methods can be used to drive the first support frame 11, such as using an electric telescopic rod. Any driving method that can move the first support frame 11 can be used in this invention. In this embodiment, the controller controls the output of the first drive motor 131 to rotate forward or backward, thereby driving the first support frame 11 to move back and forth.
[0045] In some embodiments, such as Figure 2 , Figure 3 , Figure 4 , Figure 6 , Figure 8 As shown, the bonding unit includes a third support frame 31, a bonding module 32, two fourth guide rails 33, and a fourth drive module 34; the third support frame 31 and the fourth drive module 34 are detachably and fixedly connected to the positioning unit 100; the fourth drive module 34 is slidably connected to the fourth guide rails 33; the fourth guide rails 33 are detachably and fixedly connected to the third support frame 31; the fourth drive module 34 is detachably and fixedly connected to the bonding module 32; the fourth drive module 34 is electrically connected to the controller; the bonding module 32 is drively connected to the controller; and the bonding module 32 contains the adhesive liquid.
[0046] In this embodiment, the fourth driving module 34 is controlled by the controller to drive the adhesive module 32 to move up and down, so that the adhesive module 32 can move closer to or further away from the third stack 90, thereby facilitating the adhesive module 32 to apply adhesive liquid to the end face of the third stack 90.
[0047] In some embodiments, such as Figure 2 , Figure 3, Figure 4 , Figure 6 , Figure 7 As shown, the fourth drive module 34 includes a fourth drive motor 341 and a moving module 342; the fixed end of the fourth drive motor 341 is detachably and fixedly connected to the positioning unit 100, and the output end of the fourth drive motor 341 is threadedly driven connected to the moving module 342; the moving module 342 is slidably connected to the fourth guide rail 33; the adhesive module 32 is detachably and fixedly connected to the moving module 342; and the fourth drive motor 341 is electrically connected to the controller.
[0048] In this embodiment, the output of the fourth drive motor 341 of the controller rotates forward or backward, thereby driving the moving module 342 to move up and down, which in turn moves the bonding module 32. In this embodiment, the bonding module 32 contains adhesive liquid, and the bonding module 32 can be pneumatically connected to the controller through a pipe. The controller can output the adhesive liquid to the bonding module 32 by supplying inert gas to the bonding module 32.
[0049] In some embodiments, such as Figure 2 , Figure 3 , Figure 4 , Figure 6 , Figure 7 As shown, the adsorption unit 20 includes a second support frame 21, a second drive module 22, two second guide rails 23, two third guide rails 24, an adsorption module 25, a third drive module 26, a third sensor 27, a fourth sensor 28, and a second sensing plate 29. The third drive module 26, the second guide rails 23, the third sensor 27, and the fourth sensor 28 are detachably and fixedly connected to the positioning unit 100. The two second guide rails 23 are parallel to each other. The two third guide rails 24 are parallel to each other. One end of the second support frame 21 is slidably connected to the second guide rail 23, and the other end is connected to the second drive module 25. 2. Detachable fixed connection; the third guide rail 24 is detachably fixedly connected to the second support frame 21; the length direction of the third guide rail 24 is perpendicular to the length direction of the second guide rail 23; the adsorption module 25 is slidably connected to the third guide rail 24; the second sensing plate 29 is detachably fixedly connected to the second support frame 21; the third sensor 27 and the fourth sensor 28 are spaced apart and used to detect the position change of the second sensing plate 29; the second drive module 22, the third drive module 26, the third sensor 27, and the fourth sensor 28 are respectively electrically connected to the controller.
[0050] In this embodiment, the controller and the adsorption module 25 are pneumatically connected via a pipe. A suction nozzle (not shown in the figure) is located below the adsorption module 25. The controller draws air through the pipe, creating a negative pressure inside the adsorption module 25, allowing the suction nozzle to pick up the second stack of sheets 80. When it is necessary to place the second stack of sheets 80 onto the third stack of sheets 90, the controller vents air into the adsorption module 25, causing the negative pressure inside the adsorption module 25 to disappear, and the second stack of sheets 80 can then fall off the suction nozzle. In this embodiment, the controller controls the reciprocating movement of the third support frame 31 by controlling the third drive module 26. Combined with the position signals of the second sensing sheet 29 transmitted by the third sensor 27 and the second sensor 17, the controller can control the horizontal movement distance of the third support frame 31. The controller, by controlling the second drive module 22, can drive the adsorption module 25 to move up and down, ultimately moving the second stack of sheets 80 adsorbed by the adsorption module 25 to a preset position, achieving adhesion between the second stack of sheets 80 and the third stack of sheets 90.
[0051] In some embodiments, such as Figure 2 , Figure 4 , Figure 6 As shown, the second drive module 22 includes a second drive motor 221, a second lead screw 222, and a lifting plate 223; the fixed end of the second drive motor 221 is detachably fixedly connected to the second support frame 21, and one end of the second lead screw 222 is detachably fixedly connected to the output end of the second drive motor 221; the lifting plate 223 is slidably connected to the third guide rail 24 and is drively connected to the second lead screw 222; the second drive motor 221 is electrically connected to the controller.
[0052] In this embodiment, the controller controls the second motor to drive the second lead screw 222 to rotate, and the second lead screw 222 drives the lifting plate 223 to move up and down, thereby realizing the up and down movement of the adsorption module 25. For example, when it is necessary to pick up the second stack of sheets 80, the adsorption module 25 can be controlled to move downward to approach the second stack of sheets 80. After the adsorption module 25 picks up the second stack of sheets 80, the adsorption module 25 can be controlled to move upward to lift the second stack of sheets 80.
[0053] In some embodiments, such as Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6As shown, the third drive module 26 includes a third drive motor 261, a third lead screw 262, a third support 263, and a fourth support 264; the fixed end of the third drive motor 261, the third support 263, and the fourth support 264 are detachably and fixedly connected to the positioning unit 100; the third support 263 and the fourth support 264 are spaced apart; the output end of the third drive motor 261 is detachably and fixedly connected to one end of the third lead screw 262; the third lead screw 262 is movably connected to the third support 263 and the fourth support 264 respectively; the second support frame 21 is drively connected to the third lead screw 262; and the third drive motor 261 is electrically connected to the controller.
[0054] In this embodiment, the controller controls the third drive motor 261 to drive the third lead screw 262 to rotate, and the third lead screw 262 can drive the second support frame 21 to move back and forth, thereby causing the adsorption module 25 to move back and forth in the horizontal direction.
[0055] In some embodiments, such as Figure 3 , Figure 4 , Figure 6 As shown, the transfer unit 50 includes a transfer module 51, a sixth guide rail 52, a sixth drive module 53, a fifth sensor 54, a sixth sensor 55, and a third sensing sheet. The sixth guide rail 52, the sixth drive module 53, the fifth sensor 54, and the sixth sensor 55 are detachably and fixedly connected to the positioning unit 100. One end of the sixth guide rail 52 is located at the lower end of the adsorption module 25, and the other end is located at the lower end of the adhesive module 32. The transfer module 51 is slidably connected to the sixth guide rail 52. The sixth drive module 53 is drively connected to the transfer module 51. The third sensing sheet is detachably and fixedly connected to the transfer module 51. The sixth drive module 53 is electrically connected to the controller, the fifth sensor 54, and the sixth sensor 55. The fifth sensor 54 and the sixth sensor 55 are used to detect the position of the third sensing sheet.
[0056] In this embodiment, the controller controls the sixth driving module 53 to drive the transfer module 51 to move. Combined with the signals detected by the third sensing sheet uploaded by the fifth sensor 54 and the sixth sensor 55, the controller can move the transfer module 51 to a preset position, achieving the bonding of the second stacked sheet 80 and the third stacked sheet 90. In this embodiment, the sixth driving module 53 includes a fifth motor 531, a fourth lead screw 532, a fifth support 533, and a sixth support 534. The fixed end of the fifth motor 531 is detachably fixedly connected to the positioning module, and the output end is detachably fixedly connected to the fourth lead screw 532. The fifth support 533 and the sixth support 534 are detachably fixedly mounted on the positioning unit 100, and the fourth lead screw 532 is drively connected to the transfer module 51. The connection point between the fourth lead screw 532 and the transfer module 51 is located between the fifth support 533 and the sixth support 534. The fifth motor 531 is electrically connected to the controller, and the controller can control the fifth motor 531 to drive the transfer module 51 to move back and forth.
[0057] In some embodiments, such as Figure 2 , Figure 3 , Figure 4 , Figure 6 , Figure 7 As shown, the semi-automatic stacking device further includes a pressing unit 40, which includes a fourth support frame 41, two fifth guide rails 42, a pressure plate 43, and a fifth drive module 44. The fourth support frame 41 is detachably and fixedly connected to the positioning unit. The two fifth guide rails 42 are detachably and fixedly connected to the fourth support frame 41. The two fifth guide rails 42 are arranged parallel to each other. The pressure plate 43 is slidably connected to the fifth guide rails 42. The fixed end of the drive module is detachably and fixedly connected to the positioning unit 100, and the output end of the drive module is detachably and fixedly connected to the pressure plate 43. The fifth drive module 44 is electrically connected to the controller.
[0058] In this embodiment, the controller controls the fifth drive module 44 to drive the pressure plate 43 to move up and down, thereby pressing the second stacked piece 80 onto the pressure plate 43, making the second stacked piece 80 and the third stacked piece 90 more firmly bonded. In this embodiment, the fifth drive module 44 includes a cylinder 441 and a telescopic rod 442; the fixed end of the cylinder 441 is detachably fixedly connected to the positioning module, and the output end of the cylinder 441 is detachably fixedly connected to one end of the telescopic rod 442. By controlling the output end of the cylinder 441 to push the telescopic rod 442 back and forth, the pressure plate 43 can move up and down. In this embodiment, the cylinder 441 is preferably an electric cylinder 441. However, in other embodiments, any pneumatic, electric, or other transmission method that can push the telescopic rod 442 back and forth can be used as the transmission method in this embodiment, provided it fits the scenario described in this embodiment.
[0059] In some embodiments, the semi-automatic stacking device further includes a fixed support unit 60 for holding the first stack 70, and the fixed support unit 60 may be a platform with a certain height.
[0060] Those skilled in the art will understand that the above embodiments are specific examples of implementing this disclosure, and in practical applications, various changes can be made in form and detail without departing from the spirit and scope of this disclosure.
Claims
1. A semi-automatic stacking device, characterized in that, include: The cutting unit, adsorption unit, bonding unit, and transfer unit are electrically connected to the controller respectively. The cutting unit is used to cut multiple first stacks of sheets into second stacks of sheets of a preset size; The adsorption unit is used to absorb multiple of the second stacked sheets; The bonding unit is used to apply adhesive liquid to the end faces of multiple third laminations on the transfer unit; The transfer unit is used to move the plurality of the third stacked sheets with the adhesive liquid below the adsorption unit; The semi-automatic stacking device includes a first working state and a second working state. The first working state includes: when the cutting unit cuts multiple first stacked sheets into second stacked sheets, the bonding unit applies the adhesive liquid to one end face of the third stacked sheet. The second working state includes: the transfer unit moves the third stacked sheet with the adhesive liquid to below the adsorption unit, and the third stacked sheet and the second stacked sheet are bonded in a one-to-one correspondence.
2. The semi-automatic stacking device according to claim 1, characterized in that, The cutting unit includes a first support frame, two first guide rails, a first drive module, a cutting module, a first sensor, a second sensor, and a first sensing plate. The first guide rails, the first drive module, the first sensor, and the second sensor are detachably fixed on the positioning unit. The two first guide rails are parallel to each other. One end of the first support frame is slidably connected to the first guide rail. The other end of the first support frame is detachably fixed to the cutting module. The first drive module is drive-connected to the first support frame. The first sensing plate is detachably fixed to the first support frame. The first sensor and the second sensor are spaced apart. When the first support frame moves, the first sensor and the second sensor can detect the first sensing plate. The first drive module, the cutting module, the first sensor, and the second sensor are electrically connected to the controller. The cutting module is used to cut multiple first stacked pieces into second stacked pieces of a preset size.
3. A semi-automatic stacking device according to claim 2, characterized in that, The first drive module includes a first drive motor, a first lead screw, a first support, and a second support; the fixed end of the first drive motor is detachably and fixedly connected to the positioning unit, and the output end of the first drive motor is fixedly connected to one end of the first lead screw; the first support and the second support are respectively detachably and fixedly connected to the positioning unit; the first support and the second support are spaced apart; the first lead screw is rotatably connected to the first support and the second support respectively; the first support frame and the portion of the first lead screw located between the first support and the second support are connected by threaded transmission; the first drive connection is electrically connected to the controller.
4. A semi-automatic stacking device according to claim 2, characterized in that, The bonding unit includes a third support frame, a bonding module, two fourth guide rails, and a fourth drive module; the third support frame and the fourth drive module are detachably and fixedly connected to the positioning unit; the fourth drive module is slidably connected to the fourth guide rails; the fourth guide rails are detachably and fixedly connected to the third support frame; the fourth drive module is detachably and fixedly connected to the bonding module; the fourth drive module is electrically connected to the controller; the bonding module is drively connected to the controller; and the bonding module contains the adhesive liquid.
5. A semi-automatic stacking device according to claim 4, characterized in that, The fourth drive module includes a fourth drive motor and a moving module; the fixed end of the fourth drive motor is detachably and fixedly connected to the positioning unit, and the output end of the fourth drive motor is threadedly driven connected to the moving module; the moving module is slidably connected to the fourth guide rail; the adhesive module is detachably and fixedly connected to the moving module; and the fourth drive motor is electrically connected to the controller.
6. A semi-automatic stacking device according to claim 5, characterized in that, The adsorption unit includes a second support frame, a second drive module, two second guide rails, two third guide rails, an adsorption module, a third drive module, a third sensor, a fourth sensor, and a second sensing plate. The third drive module, the second guide rails, the third sensor, and the fourth sensor are detachably and fixedly connected to the positioning unit. The two second guide rails are parallel to each other. The two third guide rails are parallel to each other. One end of the second support frame is slidably connected to the second guide rail, and the other end is detachably and fixedly connected to the second drive module. The third guide rail is detachably and fixedly connected to the second support frame. The length direction of the third guide rail is perpendicular to the length direction of the second guide rail. The adsorption module is slidably connected to the third guide rail. The second sensing plate is detachably and fixedly connected to the second support frame. The third sensor and the fourth sensor are spaced apart to detect changes in the position of the second sensing plate. The second drive module, the third drive module, the third sensor, and the fourth sensor are electrically connected to the controller.
7. A semi-automatic stacking device according to claim 6, characterized in that, The second drive module includes a second drive motor, a second lead screw, and a lifting plate; the fixed end of the second drive motor is detachably and fixedly connected to the second support frame, and one end of the second lead screw is detachably and fixedly connected to the output end of the second drive motor; the lifting plate is slidably connected to the third guide rail and is drivenly connected to the second lead screw; the second drive motor is electrically connected to the controller.
8. A semi-automatic stacking device according to claim 7, characterized in that, The third drive module includes a third drive motor, a third lead screw, a third support, and a fourth support; the fixed end of the third drive motor, the third support, and the fourth support are detachably and fixedly connected to the positioning unit; the third support and the fourth support are spaced apart; the output end of the third drive motor is detachably and fixedly connected to one end of the third lead screw; the third lead screw is movably connected to the third support and the fourth support; the second support frame is drively connected to the third lead screw; and the third drive motor is electrically connected to the controller.
9. A semi-automatic stacking device according to claim 6, characterized in that, The transfer unit includes a transfer module, a sixth guide rail, a sixth drive module, a fifth sensor, a sixth sensor, and a third sensing sheet; the sixth guide rail, the sixth drive module, the fifth sensor, and the sixth sensor are detachably and fixedly connected to the positioning unit; one end of the sixth guide rail is located at the lower end of the adsorption module, and the other end is located at the lower end of the adhesive module; the transfer module is slidably connected to the sixth guide rail; the sixth drive module is drively connected to the transfer module; the third sensing sheet is detachably and fixedly connected to the transfer module; the sixth drive module is electrically connected to the controller, the fifth sensor, and the sixth sensor; the fifth sensor and the sixth sensor are used to detect the position of the third sensing sheet.
10. A semi-automatic stacking device according to claim 9, characterized in that, The semi-automatic stacking device further includes a pressing unit, which includes a fourth support frame, two fifth guide rails, a pressure plate, and a fifth drive module. The fourth support frame is detachably and fixedly connected to the positioning unit. The two fifth guide rails are detachably and fixedly connected to the fourth support frame. The two fifth guide rails are arranged parallel to each other. The pressure plate is slidably connected to the fifth guide rails. The fixed end of the drive module is detachably and fixedly connected to the positioning unit, and the output end of the drive module is detachably and fixedly connected to the pressure plate. The fifth drive module is electrically connected to the controller.