Flattening device

Abstract

The utility model discloses a smoothing device which is used for smoothing an adhesive film laid on glass and comprises an exhaust mechanism and a slicking mechanism. The exhaust mechanism is arranged above the middle position in the width direction of the adhesive film and comprises an elastic exhaust cushion capable of ascending and descending relative to the adhesive film so as to be in contact with or separated from the adhesive film; the slicking mechanism comprises a first slicking mechanism and a second slicking mechanism which are arranged on the two sides, in the width direction of the adhesive film, of the exhaust mechanism correspondingly, and the first slicking mechanism and the second slicking mechanism can ascend and descend relative to the adhesive film so as to make contact with or be separated from the adhesive film. And after descending to be in contact with the adhesive film, the air exhausting mechanism can move to the edge of the adhesive film from the air exhausting mechanism in the width direction of the adhesive film. The flattening device is high in flattening efficiency and good in exhaust effect, and the adhesive film is not prone to displacement.

Description

Technical Field

[0001] This application relates to the field of photovoltaic module assembly equipment technology, and in particular to a smoothing device. Background Technology

[0002] Currently, solar photovoltaic modules are widely used. The glass surface of solar photovoltaic panels is covered with an encapsulating film, namely PO (polyolefin) film. During assembly, due to the large area of ​​the PO film, air bubbles may be generated when it is placed on the glass. These air bubbles between the PO film and the glass can cause wrinkles during hot-press sealing, resulting in poor adhesion between the PO film and the glass. This directly affects the light transmittance and lifespan of the solar photovoltaic module.

[0003] Existing technologies employ two designs for air bubble smoothing mechanisms. The first is a roller-type design, which uses a roller-contact smoothing method when smoothing the PO film. This method can cause displacement and misalignment of the PO film due to excessively tight contact. The second design uses a scraper-type design, with a straight scraper that directly smooths the film from the center outwards. However, there is no air venting design during the smoothing process, resulting in poor smoothing effect and a risk of film cracking.

[0004] Therefore, there is an urgent need for a new type of smoothing device to solve the problems existing in the current technology. Utility Model Content

[0005] This application provides a smoothing device to solve the above-mentioned technical problems.

[0006] According to some embodiments, this application provides a smoothing device for photovoltaic modules, used to smooth an adhesive film laid on glass, including: an air venting mechanism and a scraping mechanism;

[0007] The venting mechanism is located above the middle position in the width direction of the adhesive film and includes an elastic venting pad that can be raised and lowered relative to the adhesive film to contact or separate from the adhesive film.

[0008] The leveling mechanism includes a first leveling mechanism and a second leveling mechanism respectively disposed on both sides of the venting mechanism in the width direction of the adhesive film. The first leveling mechanism and the second leveling mechanism can be raised and lowered relative to the adhesive film to contact or separate from the adhesive film, and after descending to contact the adhesive film, they can move from the venting mechanism to the edge of the adhesive film along the width direction of the adhesive film.

[0009] Preferably, the exhaust mechanism further includes a connecting frame, multiple exhaust buffer devices, an exhaust bearing device, and an exhaust lifting device;

[0010] The connecting frame is disposed on the upper surface of the elastic venting pad, and a plurality of the venting buffer devices are arranged along the length of the film. The venting buffer devices are vertically disposed and their bottom ends are connected to the connecting frame. The top ends of the venting buffer devices are connected to the venting lifting device through the venting bearing device. The venting lifting device drives the elastic venting pad to move up and down.

[0011] Preferably, the first leveling mechanism and the second leveling mechanism each include a scraper, multiple leveling buffer devices, a leveling bearing device, a leveling lifting device, and a translation device.

[0012] The scraper is vertically arranged and has a contact surface at its bottom end that contacts the adhesive film; a plurality of the scraping buffer devices are arranged along the length of the adhesive film, the scraping buffer devices are vertically arranged and their bottom ends are connected to the top end of the scraper, the top end of the scraping buffer device is connected to the scraping lifting device and the translation device through the scraping bearing device, the scraping lifting device drives the scraper to move up and down, and the translation device drives the scraper to move horizontally.

[0013] Preferably, the leveling buffer device includes a first buffer column, a first buffer spring, a first buffer fixing frame, and a first end cap;

[0014] The first buffer column is vertically positioned and its bottom end is fixedly connected to the scraper.

[0015] The first buffer fixing frame includes a vertically arranged first vertical plate and a horizontally arranged first horizontal plate, with the lower end of the first vertical plate fixedly connected to the first horizontal plate; the first vertical plate is fixedly connected to the scraping bearing device.

[0016] The first horizontal plate is provided with a first through hole, and the upper end of the first buffer column passes through the first through hole and is fixedly connected to the first end cap. The first end cap is located above the first through hole and the diameter of the first end cap is larger than the diameter of the first through hole.

[0017] The first buffer spring is sleeved on the first buffer post, and the lower end of the first buffer spring is fixedly connected to the lower end of the first buffer post, while the upper end of the first buffer spring is fixedly connected to the lower end face of the first horizontal plate.

[0018] Preferably, the exhaust buffer device includes a second buffer column, a second buffer spring, a second buffer fixing frame, and a second end cap;

[0019] The second buffer column is vertically arranged and its bottom end is fixedly connected to the connecting frame;

[0020] The second buffer fixing frame includes a vertically arranged second vertical plate and a horizontally arranged second horizontal plate, with the lower end of the second vertical plate fixedly connected to the second horizontal plate; the second vertical plate is fixedly connected to the exhaust bearing device.

[0021] The second horizontal plate is provided with a second through hole, and the upper end of the second buffer post passes through the second through hole and is fixedly connected to the second end cap. The second end cap is located above the second through hole and the diameter of the second end cap is larger than the diameter of the second through hole.

[0022] The second buffer spring is sleeved on the second buffer post, and the lower end of the second buffer spring is fixedly connected to the lower end of the second buffer post, while the upper end of the second buffer spring is fixedly connected to the lower end face of the second horizontal plate.

[0023] Preferably, the translation device includes a fixing member, a slider, and a slide rail. The fixing member includes a vertically arranged third vertical plate and a horizontally arranged third horizontal plate, with the upper end of the third vertical plate fixedly connected to the horizontal plate.

[0024] The side of the third vertical plate is fixedly connected to the side of the lifting device, the third horizontal plate is fixedly connected to the slider, the slider is slidably connected to the horizontally arranged slide rail, and the slider moves horizontally on the slide rail.

[0025] Preferably, the scraper includes an upper plate portion and a lower plate portion, the lower plate portion extending obliquely upward from the exhaust mechanism toward the edge of the adhesive film, and the upper plate portion extending vertically upward from the upper end of the lower plate portion.

[0026] Preferably, the contact surface between the scraper and the adhesive film is an arc-shaped slope.

[0027] Preferably, the leveling lifting device or the exhaust lifting device is a lifting cylinder.

[0028] Preferably, the leveling support device or the exhaust support device is made of square aluminum material.

[0029] The smoothing device provided in the embodiments of this application uses a sponge venting pad to contact the adhesive film and flatten the air bubbles under the adhesive film. Then, the first and second smoothing mechanisms, which are respectively set on both sides of the venting mechanism 1, smooth the adhesive film from the middle to both sides. It has high smoothing efficiency and good venting effect, and the adhesive film is not easy to shift. It solves the problem of misalignment of battery strings and cracking caused by the current adhesive film bulging phenomenon. Attached Figure Description

[0030] To more clearly illustrate the technical solutions in the embodiments of this application or in the conventional technology, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0031] Figure 1 One of the cross-sectional schematic diagrams of a smoothing device provided in the embodiments of this application;

[0032] Figure 2 This is a second cross-sectional schematic diagram of a smoothing device provided in an embodiment of this application;

[0033] Figure 3 This is an enlarged schematic diagram of a smoothing device provided in an embodiment of this application;

[0034] Figure 4 This is one of the partial schematic diagrams of a smoothing device provided in an embodiment of this application;

[0035] Figure 5 This is a second partial schematic diagram of a smoothing device provided in an embodiment of this application;

[0036] Figure 6 This is a third partial schematic diagram of a smoothing device provided in an embodiment of this application;

[0037] Figure 7 The fourth perspective view of a smoothing device provided in the embodiments of this application.

[0038] Reference numerals: 0; 1; 11; 12; 13; 14; 15; 16; 17; 18; 19; 10; 10; 11; 12; 13; 14; 15; 16; 17; 18; 19; 10; 10; 11; 12; 13; 13; 13; 13; 14; 2; 2; 2; 21; 22; 20; 20; 20; 20; 20; 20; 20; 20; 20; 20; 20; 20; 20; 20; 20; 20; 20; 20; 20; 20; 20; 21 ... Detailed Implementation

[0039] The technical solution of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application. In the description of this application, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication of two components. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0040] The following describes in further detail a smoothing device provided in this embodiment with reference to the accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and embodiments.

[0041] Please refer to Figure 1 This application provides a smoothing device for photovoltaic modules, including: an exhaust mechanism 1 and a smoothing mechanism 2; the exhaust mechanism 1 is disposed above the middle position in the width direction of the adhesive film 0 and includes an elastic exhaust pad 11 that can be raised and lowered relative to the adhesive film 0 to contact or separate from the adhesive film 0; the smoothing mechanism 2 includes a first smoothing mechanism 21 and a second smoothing mechanism 22 respectively disposed on both sides of the exhaust mechanism in the width direction of the adhesive film 0, the first smoothing mechanism 21 and the second smoothing mechanism 22 can be raised and lowered relative to the adhesive film 0 to contact or separate from the adhesive film 0, and after descending to contact the adhesive film 0, they can move along the width direction of the adhesive film from the exhaust mechanism 1 to the edge of the adhesive film.

[0042] Specifically, such as Figure 1As shown, the venting mechanism 1 includes a sponge venting pad 11, which is used to contact the adhesive film 0 and flatten air bubbles under the adhesive film 0. The adhesive film 0 is a PO film. After the PO film is laid on the glass, the venting mechanism 1 of the smoothing device presses down on the middle of the PO film. After pressing down and contacting the PO film, the sponge venting pad 11 performs its flattening and venting function. The sponge venting pad 11 can be a high-density sponge pad, which is designed with built-in cushioning. While protecting the glass and the PO film, it can also expel air between the PO film and the glass surface. After the venting mechanism 1 presses down on the PO film to complete the venting action, the smoothing mechanism 2, through a first smoothing mechanism 21 and a second smoothing mechanism 22 respectively located on both sides of the venting mechanism 1, smooths the film from the middle to both ends. The first smoothing mechanism 21 moves towards the first side of the venting mechanism 1 and smooths the adhesive film 0 located on the first side of the venting mechanism 1, and the second smoothing mechanism 22 moves towards the second side of the venting mechanism 1 and smooths the adhesive film 0 located on the second side of the venting mechanism 1. When the leveling mechanism 2 moves to level the adhesive film 0, the venting mechanism 1 positions the adhesive film 0 to prevent it from shifting relative to the glass during the movement of the leveling mechanism 2. For example, the first side is the left side, and the second side is the right side.

[0043] The smoothing device provided in the embodiments of this application contacts the adhesive film 0 with the sponge venting pad 11 and flattens the air bubbles under the adhesive film 0. Then, the first smoothing mechanism 21 and the second smoothing mechanism 22 respectively set on both sides of the venting mechanism 1 smooth the adhesive film 0 from the middle to both sides. It has high smoothing efficiency and good venting effect, and the adhesive film 0 is not easy to shift. It solves the problem of misalignment of battery string placement and cracking caused by the current adhesive film 0 bulging phenomenon.

[0044] In one optional embodiment, the first leveling mechanism 21 and the second leveling mechanism 22 respectively include a scraper 201, a leveling buffer device 202, a leveling bearing device 203, a leveling lifting device 204, and a translation device 205; the scraper 201 is vertically arranged and has a contact surface at its bottom end that contacts the adhesive film 0; the leveling buffer device 202 is vertically arranged and its bottom end is connected to the top end of the scraper 201, and the top end of the leveling buffer device 202 is connected to the leveling lifting device 204 and the translation device 205 through the leveling bearing device 203; the leveling lifting device 204 drives the scraper 201 to move up and down, and the translation device 205 drives the scraper 201 to move horizontally.

[0045] Specifically, such as Figure 1 As shown, and in combination Figure 2The first leveling mechanism 21 and the second leveling mechanism 22 are symmetrically arranged on both sides of the exhaust mechanism 1. They are identical in composition, each including a scraper 201, a leveling buffer device 202, a leveling support device 203, a leveling lifting device 204, and a translation device 205. The scraper 201 is vertically arranged and has a contact surface at its bottom end that contacts the adhesive film 0 for leveling the film 0. The scraper 201 has a certain width along the length of the adhesive film 0 to increase the contact area. The leveling buffer device 202 is vertically arranged and its bottom end is connected to the top end of the scraper 201. The top end of the leveling buffer device 202 is connected to the leveling lifting device 204 and the translation device 205 via the leveling support device 203. Multiple leveling buffer devices 202 are arranged along the length of the adhesive film 0 to provide uniform support to the scraper 201 along the length of the adhesive film 0. The leveling support device 203 connects multiple leveling buffer devices 202 to the leveling lifting device 204. The leveling support device 203 has a certain length along the length of the adhesive film 0, allowing the multiple leveling buffer devices 202 arranged along the length of the adhesive film 0 to be fixed to the leveling support device 203. The leveling lifting device 204 drives the scraper 201 to move up and down, and the translation device 205 drives the scraper 201 to move horizontally. The leveling buffer devices 202 act as buffers during the up and down movement and horizontal movement of the scraper 201, which is beneficial for the scraper 201 to level the adhesive film 0.

[0046] In the embodiments of this application, the scraper 201 is driven to move by the scraper lifting device 204 and the translation device 205. The scraper buffer device 202 buffers the scraper, making the movement of the scraper 201 more stable, the scraping effect better and less prone to displacement.

[0047] In one optional embodiment, the translation device 205 includes a fixing member 2051, a slider 2052, and a slide rail 2053. The fixing member 2051 includes a vertically arranged third vertical plate and a horizontally arranged third horizontal plate. The upper end of the third vertical plate is fixedly connected to the horizontal plate. The side of the third vertical plate is fixedly connected to the side of the lifting device 204. The third horizontal plate is fixedly connected to the slider 2052. The slider 2052 is slidably connected to the horizontally arranged slide rail 2053. The slider 2052 moves horizontally on the slide rail 2053.

[0048] Specifically, such as Figure 2As shown, the translation device 205 includes a fixing member 2051, a slider 2052, and a slide rail 2053. The fixing member 2051 is inverted "L" shape, including a vertically arranged third vertical plate and a horizontally arranged third horizontal plate, with the upper end of the third vertical plate fixedly connected to the horizontal plate. The side of the third vertical plate of the fixing member 2051 is fixedly connected to the side of the lifting device 204, and the third horizontal plate of the fixing member 2051 is fixedly connected to the slider 2052. The slider 2052 is slidably connected to the horizontally arranged slide rail 2053, and the slider 2052 moves horizontally on the slide rail 2053, thereby driving the scraper 201 connected below to move horizontally, smoothing the PO film on both sides of the exhaust mechanism 1.

[0049] In one optional embodiment, each leveling buffer device 202 includes a first buffer post 2021, a first buffer spring 2022, a first buffer fixing frame 2023, and a first end cap 2024; each first buffer post 2021 is vertically arranged and its bottom end is fixedly connected to the scraper 201; the first buffer fixing frame 2023 includes a vertically arranged first vertical plate and a horizontally arranged first horizontal plate, the lower end of the first vertical plate is fixedly connected to the first horizontal plate; the first vertical plate is fixedly connected to the leveling bearing device; the first horizontal plate is provided with a first through hole, the upper end of the first buffer post 2021 passes through the first through hole and is fixedly connected to the first end cap 2024, the first end cap 2024 is arranged above the first through hole and the diameter of the first end cap 2024 is larger than the diameter of the first through hole; the first buffer spring 2022 is sleeved on the first buffer post 2021, and the lower end of the first buffer spring 2022 is fixedly connected to the lower end of the first buffer post 2021, and the upper end of the first buffer spring 2022 is fixedly connected to the lower end face of the first horizontal plate.

[0050] Specifically, Figure 3 for Figure 1 and Figure 2 Enlarged view of part A in the middle, as shown Figure 3 As shown, and in combination Figure 4 Each leveling buffer device 202 includes a first buffer post 2021, a first buffer spring 2022, a first buffer fixing frame 2023, and a first end cap 2024. For example... Figure 4As shown, each first buffer post 2021 is vertically arranged and its bottom end is fixedly connected to the scraper 201. The first buffer fixing frame 2023 includes a vertically arranged first vertical plate and a horizontally arranged first horizontal plate. The lower end of the first vertical plate is fixedly connected to the first horizontal plate. For example, the first buffer fixing frame 2023 is "L" shaped. The first vertical plate of the first buffer fixing frame 2023 is fixedly connected to the scraping bearing device 203. The first horizontal plate of the first buffer fixing frame 2023 is provided with a first through hole. The upper end of the first buffer post 2021 passes through the first through hole and is fixedly connected to the first end cap 2024. The first end cap 2024 is located above the first through hole, that is, above the first horizontal plate of the first buffer fixing frame 2023. The diameter of the first end cap 2024 is larger than the diameter of the first through hole, so that the first buffer post 2021 can slide up and down through the first through hole. The first buffer spring 2022 is sleeved on the first buffer post 2021, and the lower end of the first buffer spring 2022 is fixedly connected to the lower end of the first buffer post 2021. The upper end of the first buffer spring 2022 is fixedly connected to the lower end face of the first horizontal plate. That is, the first buffer spring 2022 is fixed below the first horizontal plate of the first buffer fixing frame 2023. The first buffer spring 2022 can reduce the impact generated by the up and down movement of the first buffer post 2021, which is convenient to reduce the impact on the PO film during the smoothing process.

[0051] In one optional embodiment, the exhaust mechanism 1 further includes a connecting frame 12, an exhaust buffer device 13, an exhaust bearing device 14, and an exhaust lifting device 15; the connecting frame 12 is disposed on the upper surface of the elastic exhaust pad 11, the exhaust buffer device 13 is vertically disposed and its bottom end is connected to the connecting frame 12, and the top end of the exhaust buffer device 13 is connected to the exhaust lifting device 15 through the exhaust bearing device 14, and the exhaust lifting device 15 drives the elastic exhaust pad 11 to move up and down.

[0052] Specifically, such as Figure 5As shown, the exhaust mechanism 1 includes an elastic exhaust pad 11, a connecting frame 12, an exhaust buffer device 13, an exhaust support device 14, and an exhaust lifting device 15. The elastic exhaust pad 11 has a certain width along the length of the adhesive film 0 to increase the contact area. The connecting frame 12 is disposed on the upper surface of the elastic exhaust pad 11, and the shape of the connecting frame 12 can match the shape of the upper surface of the elastic exhaust pad 11. There can be multiple exhaust buffer devices 13, which are vertically arranged and arranged along the length of the adhesive film 0 to provide uniform support for the elastic exhaust pad 11 along the length of the adhesive film 0. The bottom end of the exhaust buffer device 13 is connected to the connecting frame 12, and the top end is connected to the exhaust lifting device 15 through the exhaust support device 14. The exhaust support device 14 has a certain length along the length of the adhesive film 0, so that the multiple exhaust buffer devices 13 arranged along the length of the adhesive film 0 can be fixed to the exhaust support device 14. The film venting support device 14 connects the venting buffer device 13 and the venting lifting device 15. The venting lifting device 15 drives the elastic venting pad 11 to move up and down, and the venting buffer device 13 buffers the impact generated during the lifting movement. When the smoothing device is working, the elastic venting pad 11 descends to the PO film through the drive of the venting lifting device 15, smoothing out the bulges of the PO film.

[0053] In one optional embodiment, each exhaust buffer device 13 includes a second buffer post 131, a second buffer spring 132, a second buffer fixing frame 133, and a second end cap 134; each second buffer post 131 is vertically arranged and its bottom end is fixedly connected to the connecting frame 12; the second buffer fixing frame 133 includes a vertically arranged second vertical plate and a horizontally arranged second horizontal plate, the lower end of the second vertical plate is fixedly connected to the second horizontal plate; the second vertical plate is fixedly connected to the exhaust bearing device 14; the second horizontal plate is provided with a second through hole, the upper end of the second buffer post 131 passes through the second through hole and is fixedly connected to the second end cap 134, the second end cap 134 is arranged above the second through hole and the diameter of the second end cap 134 is larger than the diameter of the second through hole; the second buffer spring 132 is sleeved on the second buffer post 131, and the lower end of the second buffer spring 132 is fixedly connected to the lower end of the second buffer post 131, and the upper end of the second buffer spring 132 is fixedly connected to the lower end face of the second horizontal plate.

[0054] Specifically, such as Figure 5As shown, the exhaust buffer device 13 includes a second buffer column 131, which is vertically arranged and its bottom end is fixedly connected to the connecting frame 12. The second buffer fixing frame 133 is L-shaped, including a vertically arranged second vertical plate and a horizontally arranged second horizontal plate. The lower end of the second vertical plate is fixedly connected to the second horizontal plate, and the second vertical plate of the second buffer fixing frame 133 is fixedly connected to the exhaust bearing device 14. The second horizontal plate of the second buffer fixing frame 133 has a second through hole. The upper end of the second buffer column 131 passes through the second through hole of the second buffer fixing frame 133 and is fixedly connected to the second end cap 134. The second end cap 134 is located above the second through hole of the second buffer fixing frame 133, and the diameter of the second end cap 134 is larger than the diameter of the second through hole. The second buffer spring 132 is sleeved on the second buffer column 131, and the lower end of the second buffer spring 132 is fixedly connected to the lower end of the second buffer column 131, while the upper end of the second buffer spring 132 is fixedly connected to the lower end face of the second horizontal plate. That is, the second buffer spring 132 is fixed below the second horizontal plate of the second buffer fixing frame 133. The second buffer spring 132 can reduce the impact generated by the up and down movement, which makes it easier to reduce the impact on the PO film during the smoothing process.

[0055] In one alternative embodiment, the scraper 201 includes an upper plate portion 2012 and a lower plate portion 2011. The lower plate portion 2011 extends from the exhaust mechanism 1 toward the edge of the adhesive film and is inclined upward, while the upper plate portion 2012 extends vertically upward from the upper end of the lower plate portion 2011.

[0056] Specifically, such as Figure 2 As shown, the scraper 201 consists of two parts: an upper plate 2012 and a lower plate 2011. The lower plate 2011 extends from the exhaust mechanism 1 toward the edge of the adhesive film and tilts upward. The upper plate 2012 extends vertically upward from the upper end of the lower plate 2011.

[0057] In one alternative embodiment, the contact surface between the scraper 201 and the adhesive film 0 is a curved slope.

[0058] Specifically, such as Figure 6 As shown, the bottom of the scraper 201 is an arc-shaped slope, and the scraper contact surface is designed with an arc shape, which makes the scraping effect more stable and less likely to damage the adhesive film.

[0059] In one alternative embodiment, the scraping lifting device 204 or the exhaust lifting device 15 is a lifting cylinder.

[0060] Specifically, such as Figure 1 As shown, and in combination Figures 2-5 The scraping and lifting device 204 or the exhaust lifting device 15, and the lifting cylinder can control the up and down movement of the device.

[0061] In one alternative embodiment, the scraping support device 203 or the venting support device 14 is a square aluminum material, specifically, having a length along the length direction of the adhesive film 0, and having a square cross-section along the length direction perpendicular to the adhesive film 0.

[0062] Specifically, such as Figure 1 As shown, and in combination Figures 2-5 The leveling bearing device 203 or the exhaust bearing device 14 is a square aluminum material, and the structure of the square aluminum material is as follows: Figure 7 As shown.

[0063] The smoothing device provided in the embodiments of this application contacts the adhesive film 0 with the sponge venting pad 11 and flattens the air bubbles under the adhesive film 0. Then, the first smoothing mechanism 21 and the second smoothing mechanism 22 respectively set on both sides of the venting mechanism 1 smooth the adhesive film 0 from the middle to both sides. It has high smoothing efficiency and good venting effect, and the adhesive film is not easy to shift. It solves the problem of misalignment of battery strings and cracking caused by the current adhesive film bulging phenomenon.

[0064] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this application and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this application should be included within the protection scope of this application. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A smoothing device for photovoltaic modules, used to smooth an adhesive film applied to glass, characterized in that, include: Exhaust mechanism and scraping mechanism; The venting mechanism is located above the middle position in the width direction of the adhesive film and includes an elastic venting pad that can be raised and lowered relative to the adhesive film to contact or separate from the adhesive film. The leveling mechanism includes a first leveling mechanism and a second leveling mechanism respectively disposed on both sides of the venting mechanism in the width direction of the adhesive film. The first leveling mechanism and the second leveling mechanism can be raised and lowered relative to the adhesive film to contact or separate from the adhesive film, and after descending to contact the adhesive film, they can move from the venting mechanism to the edge of the adhesive film along the width direction of the adhesive film.

2. The smoothing device according to claim 1, characterized in that, The exhaust mechanism also includes a connecting frame, multiple exhaust buffer devices, an exhaust bearing device, and an exhaust lifting device; The connecting frame is disposed on the upper surface of the elastic venting pad, and a plurality of the venting buffer devices are arranged along the length of the film. The venting buffer devices are vertically disposed and their bottom ends are connected to the connecting frame. The top ends of the venting buffer devices are connected to the venting lifting device through the venting bearing device. The venting lifting device drives the elastic venting pad to move up and down.

3. The smoothing device according to claim 1, characterized in that, The first leveling mechanism and the second leveling mechanism each include a scraper, multiple leveling buffer devices, a leveling bearing device, a leveling lifting device, and a translation device; The scraper is vertically arranged and has a contact surface at its bottom end that contacts the adhesive film; a plurality of the scraping buffer devices are arranged along the length of the adhesive film, the scraping buffer devices are vertically arranged and their bottom ends are connected to the top end of the scraper, the top end of the scraping buffer device is connected to the scraping lifting device and the translation device through the scraping bearing device, the scraping lifting device drives the scraper to move up and down, and the translation device drives the scraper to move horizontally.

4. The smoothing device according to claim 3, characterized in that, Each of the aforementioned leveling buffer devices includes a first buffer post, a first buffer spring, a first buffer fixing frame, and a first end cap; The first buffer column is vertically positioned and its bottom end is fixedly connected to the scraper. The first buffer fixing frame includes a vertically arranged first vertical plate and a horizontally arranged first horizontal plate, with the lower end of the first vertical plate fixedly connected to the first horizontal plate; the first vertical plate is fixedly connected to the scraping bearing device. The first horizontal plate is provided with a first through hole, and the upper end of the first buffer column passes through the first through hole and is fixedly connected to the first end cap. The first end cap is located above the first through hole and the diameter of the first end cap is larger than the diameter of the first through hole. The first buffer spring is sleeved on the first buffer post, and the lower end of the first buffer spring is fixedly connected to the lower end of the first buffer post, while the upper end of the first buffer spring is fixedly connected to the lower end face of the first horizontal plate.

5. The smoothing device according to claim 2, characterized in that, The exhaust buffer device includes a second buffer column, a second buffer spring, a second buffer fixing frame, and a second end cap; The second buffer column is vertically arranged and its bottom end is fixedly connected to the connecting frame; The second buffer fixing frame includes a vertically arranged second vertical plate and a horizontally arranged second horizontal plate, with the lower end of the second vertical plate fixedly connected to the second horizontal plate; the second vertical plate is fixedly connected to the exhaust bearing device. The second horizontal plate is provided with a second through hole, and the upper end of the second buffer post passes through the second through hole and is fixedly connected to the second end cap. The second end cap is located above the second through hole and the diameter of the second end cap is larger than the diameter of the second through hole. The second buffer spring is sleeved on the second buffer post, and the lower end of the second buffer spring is fixedly connected to the lower end of the second buffer post, while the upper end of the second buffer spring is fixedly connected to the lower end face of the second horizontal plate.

6. The smoothing device according to claim 3, characterized in that, The translation device includes a fixing component, a slider, and a slide rail. The fixing component includes a vertically arranged third vertical plate and a horizontally arranged third horizontal plate. The upper end of the third vertical plate is fixedly connected to the horizontal plate. The side of the third vertical plate is fixedly connected to the side of the lifting device, the third horizontal plate is fixedly connected to the slider, the slider is slidably connected to the horizontally arranged slide rail, and the slider moves horizontally on the slide rail.

7. The smoothing device according to claim 3, characterized in that, The scraper includes an upper plate and a lower plate. The lower plate extends from the exhaust mechanism toward the edge of the adhesive film and tilts upward. The upper plate extends vertically upward from the upper end of the lower plate.

8. The smoothing device according to claim 3, characterized in that, The contact surface between the scraper and the adhesive film is an arc-shaped slope.

9. The smoothing device according to claim 2, characterized in that, The exhaust lifting device is a lifting cylinder.

10. The smoothing device according to claim 3, characterized in that, The leveling and lifting device is a lifting cylinder.

11. The smoothing device according to claim 2, characterized in that, The exhaust support device is made of square aluminum material.

12. The smoothing device according to claim 3, characterized in that, The scraping support device is made of square aluminum material.

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