Compression roller device for baked food production
By using a motor-driven pressure roller assembly and auxiliary discharge assembly, combined with a conical storage cylinder and a return spring design, the problem of dough being difficult to discharge automatically during the feeding process is solved, achieving self-accelerated discharge and improved safety, thereby increasing production efficiency and food quality.
Patent Information
- Application Number
- CN202520054753.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-10
AI Technical Summary
Existing pressure roller devices cannot discharge dough by gravity alone during the dough feeding process. Operators need to monitor and manually feed the dough at any time, which increases workload and risk.
A pressure roller assembly driven by a drive motor and an auxiliary discharge assembly were designed. Through the combination of pressure rod and pressure plate, the operator can manually apply pressure to promote the discharge of dough. Combined with the design of conical storage cylinder and return spring, self-accelerating discharge is achieved, and safety is improved by protective shell.
It achieves self-accelerated dough discharge, reducing the workload and risks for operators, improving production efficiency and the quality of baked goods, and the device has a compact structure that is easy to maintain.
Smart Images
Figure CN223844803U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of baked food production, and specifically relates to a compression roller device for baked food production. BACKGROUND
[0002] In the production of baked food, the use of a compression roller device can increase the taste of the food. The compression roller device can make the dough or sugar food form a product with uniform thickness, smooth surface and delicate texture through rolling operation. For baked food such as biscuits, rolling operation can make the surface of the biscuits more uniform and the internal structure more compact, thereby increasing the chewiness and taste toughness of the biscuits. At the same time, the loose dough can form a solid dough belt with certain cohesiveness after rolling by the compression roller device, so that the dough belt is not easy to break in subsequent processing and operation. At the same time, rolling can also remove part of the bubbles in the dough, preventing the food from producing large holes during baking, thereby improving the formability and appearance quality of the food.
[0003] However, due to the high viscosity of the dough itself, it is difficult for the dough placed in the barrel to be discharged only by its own gravity, thereby causing the operator to need to monitor the feeding process at any time when performing the dough compression operation, and also needing to perform manual feeding when the feeding is not smooth, which increases the workload of the operator and also increases the risk of the work, and therefore a compression roller device for baked food production is proposed to solve the above problems. SUMMARY
[0004] The utility model aims at providing a compression roller device for baked food production, which has the advantages of self-accelerating discharge, reducing the work burden of the operator and reducing the work risk, and solves the problem that the existing compression roller device is difficult to discharge the dough only by its own gravity and needs the operator to monitor and manually feed during the dough feeding process.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a compression roller device for baked food production, comprising a dough compressor, a storage barrel movably inserted on the dough compressor, the dough compressor comprising a base and a frame, an auxiliary discharge assembly fixedly installed on the upper end face of the base, first plug-in frames fixedly installed on the top of the frame on both sides; the auxiliary discharge assembly comprises a mounting bracket, the mounting bracket has a pressure rod passing through the hole in the top front end, the pressure rod is fixedly installed with a pressure plate at the bottom, the pressure plate is located directly above the storage barrel, and the cross-sectional dimension of the pressure plate matches the inner diameter dimension of the top of the storage barrel.
[0006] Preferably, the dough compressor further comprises a driving motor and a compression roller assembly driven by the driving motor, the driving motor is fixedly installed on the outside of the frame, and the compression roller assembly is arranged on the inside of the frame.
[0007] In the design, the driving motor drives the compression roller assembly to realize the automatic operation of the compression roller device and improve the production efficiency.
[0008] The driving motor is fixedly installed outside the frame, and the compression roller assembly is arranged inside the frame. This design makes the whole device compact in structure and small in space occupation.
[0009] The separation design of the driving motor and the compression roller assembly facilitates the separate maintenance and maintenance of the two.
[0010] Preferably, the compression roller assembly comprises a driving compression roller and a driven compression roller, and the opposite sides of the driving compression roller and the driven compression roller are not in contact, and the front end of the driving compression roller penetrates through the frame and is drivingly installed with the driving motor.
[0011] In the design, the driving compression roller is directly drivingly installed with the driving motor, which reduces the energy loss in the transmission chain and improves the transmission efficiency.
[0012] Due to the relative movement of the driving compression roller and the driven compression roller, the dough is uniformly rolled between the compression rollers, ensuring the quality of the baked food.
[0013] Preferably, the frame is covered with protective shells on the left and right sides, and the opposite sides of the upper and lower ends of the two protective shells are not in contact and have gaps matching the size of the bottom of the storage cylinder.
[0014] In the design, the protective shell effectively prevents the operator from accidentally contacting the rotating compression roller assembly during work, improving the safety of the operation.
[0015] The gaps left at the upper and lower ends of the protective shell allow the dough to enter the interior of the compression roller assembly from the storage cylinder. The protective shell can also prevent dough crumbs from splashing to other parts of the dough machine, keeping the working environment clean.
[0016] Preferably, the storage cylinder adopts a conical structure design, and the two sides of the bottom of the storage cylinder are fixedly installed with second plug-in frames, the second plug-in frames are movably inserted with the first plug-in frames, and the storage cylinder is movably installed on the top of the dough machine through the second plug-in frames and the first plug-in frames.
[0017] In the design, the conical structure design makes the dough in the storage cylinder more easily gather at the bottom under the action of gravity and be discharged.
[0018] Through the movable insertion design of the second plug-in frame and the first plug-in frame, the operator can quickly replace the storage cylinder, improving the work efficiency.
[0019] The design of the second plug-in frame and the first plug-in frame ensures the stable installation of the storage cylinder on the top of the dough machine, preventing shaking or falling during work.
[0020] Preferably, the front end of the mounting frame is provided with a cavity, a limiting block is arranged on the pressing rod inside the cavity, a return spring is sleeved on the outside of the pressing rod inside the cavity, the top of the return spring is elastically connected with the bottom of the limiting block on the pressing rod, and the bottom of the return spring is elastically connected with the inner wall bottom of the cavity on the mounting frame.
[0021] In the design, the pressing plate exerts pressure on the dough in the storage cylinder by manually pressing the pressing rod, so that the dough is discharged, and the problem that the dough is difficult to discharge only by gravity due to viscosity is solved.
[0022] The design of the return spring enables the pressing rod to quickly return to the initial position after being released, ready for the next operation, and improves the convenience of operation.
[0023] The combination of the limiting block and the return spring enhances the stability of the pressing rod during pressing and resetting, and prevents damage or failure caused by improper operation.
[0024] Compared with the prior art, the baking food production roller device has the advantages that:
[0025] The auxiliary discharging assembly, especially the combination of the pressing rod and the pressing plate, enables the operator to manually exert pressure on the dough in the storage cylinder, effectively promoting the discharge of the dough. This design solves the problem that the dough is difficult to discharge only by gravity due to its own viscosity, realizes self-accelerating discharging, and improves production efficiency. The introduction of the auxiliary discharging assembly reduces the need for the operator to frequently monitor the feeding process and manually feed. The operator only needs to press the pressing rod when the dough is not discharged smoothly, which greatly reduces the work intensity and the burden on the operator. Since the need for manual feeding by the operator is reduced, the operator's contact opportunity with the rotating parts inside the bread machine is also reduced, thereby reducing the risk during work. At the same time, the design of the return spring enables the pressing rod to quickly return to the initial position after being released, avoiding safety hazards caused by improper operation.
[0026] The whole device has a compact structure, occupies a small space, and the connection between the components is reasonable, facilitating daily maintenance and maintenance. In particular, the movable insertion design of the storage cylinder through the second insertion frame and the first insertion frame enables the operator to quickly replace the storage cylinder, improving work efficiency. The driving motor drives the compression roller assembly to operate automatically, ensuring that the dough is evenly rolled between the compression rollers, thereby improving the quality and taste of the baked food.
[0027] In summary, the baking food production roller device has the advantages of self-accelerating discharging, reducing the work burden of the operator and reducing the work risk, effectively solving the problems existing in the dough feeding process of the existing compression roller device, and improving the production efficiency and the quality of the baked food. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 It is the front view structural schematic diagram of the utility model;
[0029] Figure 2 It is the structure schematic diagram of the dough presser of the utility model;
[0030] Figure 3 It is the structure schematic diagram of the utility model's Figure 2 enlarged part;
[0031] Figure 4 It is the structure schematic diagram of the storage cylinder of the utility model.
[0032] In the drawing: 1, dough presser; 11, base; 12, frame; 121, first plug-in rack; 13, driving motor; 131, compression roller assembly; 2, storage cylinder; 21, second plug-in rack; 3, auxiliary discharge assembly; 31, mounting rack; 32, compression rod; 321, reset spring; 322, compression plate. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0034] Embodiment one
[0035] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , the utility model provides an embodiment: a kind of compression roller device for baked food production, including dough presser 1, and dough presser 1 is movably inserted with storage cylinder 2, and dough presser 1 includes base 11 and frame 12, and auxiliary discharge assembly 3 is fixedly installed on the upper end face rear end of base 11, and first plug-in rack 121 is fixedly installed on the top of frame 12 respectively on both sides;Auxiliary discharge assembly 3 includes mounting rack 31, and the top front end of mounting rack 31 is provided with hole and has compression rod 32 passing through, and compression rod 32 is fixedly installed with compression plate 322 on the bottom, and compression plate 322 is located directly above storage cylinder 2, and the cross-sectional dimension of compression plate 322 matches with the inner diameter dimension of the top of storage cylinder 2.
[0036] Specifically, by designing the auxiliary discharging assembly 3, especially the combination of the pressing rod 32 and the pressing plate 322, the operator can manually apply pressure to the dough in the storage cylinder 2, effectively promoting the discharge of the dough. This design solves the problem that the dough is difficult to discharge only by gravity due to its own viscosity, realizes self-accelerating discharge, and improves production efficiency. The introduction of the auxiliary discharging assembly 3 reduces the need for the operator to frequently monitor the feeding process and manually feed. The operator only needs to press the pressing rod 32 when the dough is not discharged smoothly, which greatly reduces the work intensity and reduces the burden on the operator. Since the need for manual feeding by the operator is reduced, the operator's contact opportunity with the rotating parts inside the bread machine 1 is also reduced, thereby reducing the risk during work. At the same time, the design of the return spring 321 enables the pressing rod 32 to quickly return to the initial position after being released, avoiding safety hazards caused by improper operation.
[0037] The whole device structure is compact, occupies small space, and the connection between each part is reasonable, which is convenient for daily maintenance and maintenance. Especially, the storage cylinder 2 is designed to be movably inserted into the first and second insertion frames 121 and 21, so that the operator can quickly replace the storage cylinder 2, thereby improving the work efficiency. The driving motor 13 drives the compression roller assembly 131 to operate automatically, ensuring that the dough is evenly rolled between the compression rollers, thereby improving the quality and taste of the baked food.
[0038] In summary, the compression roller device for baked food production has the advantages of self-accelerating discharge, reducing the work burden of the operator and reducing the work risk, effectively solving the problems existing in the dough feeding process of the existing compression roller device, and improving the production efficiency and the quality of the baked food.
[0039] Embodiment Two
[0040] In order to ensure the stability and safety of the bread machine during the bread pressing operation, as shown in Figure 1 and Figure 2 In this embodiment, the bread machine 1 further comprises a driving motor 13 and a compression roller assembly 131 driven by the driving motor 13, and the driving motor 13 is fixedly installed on the outside of the rack 12, and the compression roller assembly 131 is arranged on the inside of the rack 12.
[0041] In the design, the driving motor 13 drives the compression roller assembly 131, realizing the automatic operation of the compression roller device and improving the production efficiency.
[0042] The driving motor 13 is fixedly installed on the outside of the rack 12, and the compression roller assembly 131 is arranged on the inside of the rack 12, which makes the whole device structure compact and occupies small space.
[0043] The separate design of the driving motor 13 and the compression roller assembly 131 facilitates individual maintenance and care of the two.
[0044] Further, the compression roller assembly 131 comprises a driving compression roller and a driven compression roller, the two rollers are not in contact with each other on one side, and the front end of the driving compression roller penetrates through the frame 12 and is drivingly installed with the driving motor 13.
[0045] In the design, the driving compression roller is directly drivingly installed with the driving motor 13, which reduces the energy loss in the transmission chain and improves the transmission efficiency.
[0046] Due to the relative movement of the driving compression roller and the driven compression roller, the dough is uniformly rolled between the two rollers, ensuring the quality of the baked food.
[0047] Further, the frame 12 is covered with protective shells on the left and right sides, and the two protective shells are not in contact with each other on one side at the upper and lower ends and have gaps matching the size of the bottom of the storage cylinder 2.
[0048] In the design, the protective shells effectively prevent the operator from accidentally contacting the rotating compression roller assembly 131 during work, improving the safety of the operation.
[0049] The gaps at the upper and lower ends of the protective shells allow the dough to enter the interior of the compression roller assembly 131 from the storage cylinder 2. The protective shells can also prevent dough crumbs from splashing to other parts of the dough machine 1, keeping the working environment clean.
[0050] Embodiment Three
[0051] In order to facilitate quick disassembly and assembly of the storage cylinder and make the discharging operation of the storage cylinder convenient and fast, as shown in Figure 2 , Figure 3 and Figure 4 , in this embodiment, the storage cylinder 2 adopts a conical structure design, the two sides of the bottom of the storage cylinder 2 are fixedly installed with second plug-in frames 21, the second plug-in frames 21 are movably plug-in installed with the first plug-in frames 121, and the storage cylinder 2 is movably installed on the top of the dough machine 1 through the second plug-in frames 21 and the first plug-in frames 121.
[0052] In the design, the conical structure design makes the dough in the storage cylinder 2 more easily gather at the bottom and discharge under the action of gravity.
[0053] Through the movable plug-in design of the second plug-in frames 21 and the first plug-in frames 121, the operator can quickly replace the storage cylinder 2, improving the work efficiency.
[0054] The design of the second plug-in frames 21 and the first plug-in frames 121 ensures the stable installation of the storage cylinder 2 on the top of the dough machine 1, preventing shaking or falling during work.
[0055] Further, the front end of the mounting frame 31 is provided with a cavity, a limiting block is arranged on the pressing rod 32 inside the cavity, a reset spring 321 is sleeved outside the pressing rod 32 inside the cavity, the top of the reset spring 321 is elastically connected with the bottom of the limiting block on the pressing rod 32, and the bottom of the reset spring 321 is elastically connected with the inner wall bottom of the cavity on the mounting frame 31; and the reset spring 321 is designed in a compression spring structure.
[0056] In the design, the dough in the storage cylinder 2 is pressed by the pressing plate 322 through manual pressing of the pressing rod 32, so that the dough is promoted to be discharged, and the problem that the dough is difficult to be discharged only by gravity due to viscosity is solved.
[0057] The design of the reset spring 321 enables the pressing rod 32 to quickly return to the initial position after being released, and prepares for the next operation, thereby improving the convenience of operation.
[0058] The combination design of the limiting block and the reset spring 321 enhances the stability of the pressing rod 32 during pressing and resetting, and prevents damage or failure caused by improper operation.
[0059] In use, firstly, the dough required for baking food is prepared and placed in the storage cylinder 2. The storage cylinder 2 is designed in a conical structure, which is helpful for the dough to be discharged more easily in the subsequent process. The storage cylinder 2 is movably inserted and mounted on the first insertion frame 121 of the dough machine 1 through the second insertion frame 21 on the two sides of the bottom of the storage cylinder 2, so as to ensure that the storage cylinder 2 is stably mounted on the top of the dough machine 1. It is confirmed that the pressing rod 32 of the auxiliary discharging assembly 3 is in an unpressed state, and the reset spring 321 is in a natural elongation state.
[0060] The driving motor 13 is started, and the driving motor 13 starts to work and drives the driving roller in the pressing roller assembly 131 to rotate. Due to the relative movement of the driving roller and the driven roller, the dough will be sent between the rollers and subjected to uniform roller pressing. As the dough gradually decreases, the dough in the storage cylinder 2 may be difficult to be discharged only by gravity due to its own viscosity. At this time, the operator can manually press the pressing rod 32 downward. The pressing rod 32 drives the pressing plate 322 to move downward, and since the cross-sectional size of the pressing plate 322 matches the inner diameter size of the top of the storage cylinder 2, the pressing plate 322 can effectively press the dough in the storage cylinder 2, so as to promote the dough to be discharged. When the pressing rod 32 is pressed, the reset spring 321 will be compressed. Once the pressing rod 32 is released, the reset spring 321 will quickly restore its original length, so as to promote the pressing rod 32 and the pressing plate 322 to return to the initial position and prepare for the next operation.
[0061] When the dough in the storage cylinder 2 is completely discharged and uniformly rolled into the desired shape of the baked food by the roller assembly 131, the driving motor 13 is turned off and the power is disconnected. The pressed food is taken out from under the roller assembly 131 for subsequent baking process. After the pressing operation is completed, the press 1 and the storage cylinder 2 are cleaned in time to remove the residual dough and impurities.
[0062] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting in any respect, and the scope of the present application is defined by the appended claims rather than the above description, and thus all changes falling within the meaning and range of the equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be regarded as limiting the claims to which they relate.
Claims
1. A roller device for baked food production, comprising a rolling machine (1), and a storage cylinder (2) movably installed on the rolling machine (1), characterized in that: the rolling machine (1) comprises a base (11) and a frame (12), an auxiliary discharging assembly (3) is fixedly installed on the upper end face of the rear end of the base (11), and first plug-in frames (121) are fixedly installed on the top of the frame (12) on both sides, respectively; the auxiliary discharging assembly (3) comprises a mounting frame (31), the mounting frame (31) is provided with a hole in the top front end and a pressing rod (32) passes through the hole, a pressing plate (322) is fixedly installed on the bottom of the pressing rod (32), the pressing plate (322) is located directly above the storage cylinder (2), and the cross-sectional dimension of the pressing plate (322) matches the inner diameter dimension of the top of the storage cylinder (2).
2. The baking roll device according to claim 1, wherein The rolling machine (1) further comprises a driving motor (13) and a roller assembly (131) driven by the driving motor (13), the driving motor (13) is fixedly installed on the outer side of the frame (12), and the roller assembly (131) is arranged on the inner side of the frame (12).
3. The baking roll device according to claim 2, wherein The roller assembly (131) comprises a driving roller and a driven roller, the opposite sides of the driving roller and the driven roller are not in contact, and the front end of the driving roller passes through the frame (12) and is drivingly installed with the driving motor (13).
4. The baking roll device according to claim 1, wherein The frame (12) is covered with protective shells on both sides, and the opposite sides of the upper and lower ends of the two protective shells are not in contact and are provided with gaps matching the size of the bottom of the storage cylinder (2).
5. The baking roll apparatus according to claim 1, wherein The storage cylinder (2) adopts a conical structure design, second plug-in frames (21) are fixedly installed on both sides of the bottom of the storage cylinder (2), the second plug-in frames (21) are movably installed with the first plug-in frames (121), and the storage cylinder (2) is movably installed with the first plug-in frames (121) on the top of the rolling machine (1) through the second plug-in frames (21).
6. The baking roll device according to claim 1, wherein The mounting frame (31) is provided with a cavity at the front end, a limiting block is arranged on the pressing rod (32) on the inner side of the cavity, a return spring (321) is sleeved on the outer side of the pressing rod (32) on the inner side of the cavity, the top of the return spring (321) is elastically connected with the bottom of the limiting block on the pressing rod (32), the bottom of the return spring (321) is elastically connected with the inner wall bottom of the cavity on the mounting frame (31), and the return spring (321) adopts a compression spring structure design.