High-temperature sterilization device for vacuum fresh-keeping sweet-waxy corn production

By improving the steam distribution and cleaning structure, the problems of uneven steam distribution and inconvenient cleaning in the high-temperature sterilization device for vacuum-preserved sweet and glutinous corn production were solved, achieving more uniform sterilization and efficient cleaning results.

CN223844859UActive Publication Date: 2026-01-30JILIN XIRUI AGRICULTURE CO LTD
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Patent Information

Application Number
CN202520325626.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-30
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

In existing high-temperature sterilization devices used for vacuum preservation of sweet and waxy corn, uneven steam distribution leads to poor sterilization effect and inconvenient cleaning.

Method used

The design incorporates a steam generator, exhaust pipe, delivery pipe, stirring rod, and exhaust port to ensure uniform steam distribution, and a scraping component enables easy cleaning.

Benefits of technology

It improves the uniformity of sterilization and cleaning efficiency, ensures consistent product quality, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of food processing, in particular to a high-temperature sterilization device for vacuum fresh-keeping sweet-waxy corn production, which comprises a base, the upper side of the base is fixedly connected with a steam generator, the output end of the steam generator is fixedly connected with an exhaust pipe, and the upper side of the base is fixedly connected with a sterilization barrel. A conveying pipe is rotationally matched with the inner wall of the sterilizing barrel. Through the arrangement of the steam generator, the exhaust pipe, the conveying pipe, the stirring rods, the exhaust holes and other components, steam can be exhausted into the conveying pipe through the exhaust pipe, then enters the stirring rods through the conveying pipe and is exhausted from the exhaust holes, so that the steam directly enters materials from multiple positions, and the stirring efficiency is improved. And the steam discharge range area is increased, so that the steam is more uniformly distributed in the tank body, and sterilization dead angles are avoided, so that the sterilization uniformity is more effectively improved, and the consistency of the product quality is ensured.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of food processing, and in particular to a high-temperature sterilization device for vacuum-preserved sweet waxy corn production. BACKGROUND

[0002] The high-temperature sterilization device for vacuum-preserved sweet waxy corn production is a device specially used in the processing of sweet waxy corn, which kills microorganisms on the surface and inside the corn through high-temperature means to achieve the purpose of subsequent vacuum preservation. The principle is generally to use the lethal effect of high temperature on microorganisms, and to use saturated steam, superheated steam or high-temperature hot water as a heat medium. The sweet waxy corn is placed in a high-temperature environment for a certain period of time. Under high temperature, the biological macromolecules such as proteins and nucleic acids in the cells of microorganisms denature and coagulate, enzymes lose activity, and the physiological functions and metabolic activities of cells are destroyed, thereby achieving the purpose of sterilization.

[0003] Through retrieval, the patent application number CN202023160513.9 discloses a high-temperature sterilization device for vacuum-preserved sweet waxy corn production, which comprises a base, a support leg fixedly connected to the upper end of the base, a tank body fixedly connected to the upper end of the support leg, a support seat fixedly connected to the left side of the base, a steam boiler fixedly connected to the upper end of the support seat, a pressure gauge fixedly connected to the upper end of the steam boiler, a connecting pipe fixedly connected to the end of the pressure gauge away from the steam boiler, and a top cover fixedly connected to the end of the connecting pipe away from the pressure gauge. In the utility model, the steam boiler generates steam, which is transported into the tank body through the connecting pipe and the steam pipe. The multiple steam outlets formed on the surface of the steam nozzle make the steam preheat the surrounding stirring shafts, so that the spiral blades are heated, thereby making the heating more uniform and being beneficial to more comprehensive high-temperature sterilization.

[0004] In view of the related technology in the above, the inventors have found the following defects: although the above prior art makes the steam preheat the surrounding stirring shafts through the steam nozzle, in the actual sterilization process, due to the large space in the sterilization box, there may still be uneven distribution of steam at the position away from the steam nozzle, with materials as barriers in the middle, which leads to poor sterilization effect of the corn in some areas, and in the subsequent cleaning process, the sterilized corn impurities or dirt are adsorbed on the inner wall of the sterilization box, which leads to inconvenient subsequent cleaning. UTILITY MODEL CONTENTS

[0005] In order to solve the problems mentioned in the background art, the application provides a high-temperature sterilization device for vacuum-preserved sweet waxy corn production.

[0006] This application provides a high-temperature sterilization device for vacuum preservation of sweet and glutinous corn production, which adopts the following technical solution: it includes a base, a steam generator is fixedly connected to the upper side of the base, an exhaust pipe is fixedly connected to the output end of the steam generator, a sterilization tank is fixedly connected to the upper side of the base, a conveying pipe is rotatably fitted to the inner wall of the sterilization tank, the upper end of the conveying pipe is rotatably fitted to the lower end of the exhaust pipe, a plurality of stirring rods are fixedly connected to the conveying pipe, exhaust holes are opened on the upper and lower sides of the inner wall of the plurality of stirring rods, and a drive assembly that cooperates with the conveying pipe is provided on the upper side of the sterilization tank;

[0007] The lower side of the base is rotatably fitted with a placement plate, and the upper side of the placement plate is equipped with an angle adjustment mechanism that cooperates with the base. The base is equipped with a scraping component that cooperates with the sterilization barrel.

[0008] Optionally, the drive assembly includes a drive motor fixedly connected to the upper side of the sterilization tank, a drive gear fixedly connected to the output end of the drive motor, and a driven gear fixedly connected to the conveying pipe and meshing with the drive gear.

[0009] Optionally, the angle adjustment mechanism includes an adjustment groove on the upper side of the base, a lead screw rotatably engaged with the inner wall of the adjustment groove, a top pressure block threaded onto the lead screw and slidably engaged with the inner wall of the adjustment groove, an inclined groove on the lower side of the base and slidably engaged with the top pressure block, and a servo motor disposed on one side of the placement plate and engaged with the lead screw.

[0010] Optionally, the scraping assembly includes a stirring motor fixedly connected to the lower side of the base and a U-shaped scraper fixedly connected to the output end of the stirring motor, with the outer side of the U-shaped scraper in contact with the inner wall of the sterilization tank.

[0011] Optionally, the sterilization tank has a feeding port on its upper side, and a feeding frame is fixedly connected to the inner wall of the feeding port.

[0012] Optionally, a discharge port is provided on one side of the sterilization tank, and a discharge component is provided on the inner wall of the discharge port.

[0013] Optionally, filter screens are fixedly connected to the inner walls of the multiple exhaust holes, and a steam exhaust pipe is provided on the upper side of the inner wall of the sterilization tank.

[0014] In summary, this application includes the following beneficial technical effects:

[0015] 1. This utility model, by setting up components such as a steam generator, exhaust pipe, conveying pipe, stirring rod, and exhaust holes, enables steam to be discharged into the conveying pipe through the exhaust pipe, and then into the stirring rod through the conveying pipe, and discharged from multiple exhaust holes. This allows steam to directly enter the material from multiple locations, increasing the area of ​​steam discharge and making the steam distribution in the tank more uniform, avoiding sterilization dead zones, and thus more effectively improving the uniformity of sterilization and ensuring the consistency of product quality.

[0016] 2. The utility model discloses through setting up scraping assembly, can realize cleaning, through injecting clean water to the inside of sterilization bucket, then through starting stirring motor and drives U -shaped scraper rotation, makes U -shaped scraper can scrape the inside wall of sterilization bucket, makes subsequent cleaning, saves manpower, improves cleaning effect, and when carrying out sterilization, through the rotation of U -shaped scraper can change the position of raw material that is originally located the outside of sterilization bucket inner wall changes, makes sterilization more uniform.

[0017] 3. The utility model discloses through setting up the placement board, drive component, can realize when discharging, can through starting servo motor and drives screw rod rotation, makes base push and press block moves in chute, to drive base and lean, makes it sterilization bucket lean, makes material better discharge, improves the convenience of subsequent discharge. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the whole structure schematic diagram in the embodiment of the application;

[0019] Figure 2 It is the structure schematic diagram of the three -dimensional section of sterilization bucket in the embodiment of the application;

[0020] Figure 3 It is the structure schematic diagram of the three -dimensional section of base in the embodiment of the application;

[0021] Figure 4 It is the structure schematic diagram of the three -dimensional of conveying pipe in the embodiment of the application.

[0022] Reference numerals: 1, base;2, steam generator;3, exhaust pipe;4, sterilization bucket;5, conveying pipe;6, stirring rod;7, exhaust hole;8, drive component;801, drive motor;802, driving gear;803, driven gear;9, placement board;10, angle adjusting mechanism;101, adjusting groove;102, screw rod;103, top pressure block;104, chute;105, servo motor;11, scraping assembly;111, stirring motor;112, U-shaped scraper;12, feeding port;13, feeding frame;14, discharge port;15, discharge piece;16, filter screen;17, steam exhaust pipe. DETAILED DESCRIPTION

[0023] The following combines the drawings Figure 1 Further detailed description of the application is made.

[0024] The embodiment of the application discloses a high-temperature sterilization device for vacuum fresh-keeping sweet and glutinous corn production. Figures 1-4As shown, including the base 1, the upper side of the base 1 is fixedly connected with the steam generator 2, the output end of the steam generator 2 is fixedly connected with the exhaust pipe 3, the upper side of the base 1 is fixedly connected with the sterilization barrel 4, the inner wall of the sterilization barrel 4 is rotatably connected with the conveying pipe 5, the upper end of the conveying pipe 5 is rotatably connected with the lower end of the exhaust pipe 3, a plurality of stirring rods 6 are fixedly connected on the conveying pipe 5, a plurality of exhaust holes 7 are formed on the upper and lower sides of the inner wall of the stirring rod 6, and the upper side of the sterilization barrel 4 is provided with a driving assembly 8 matched with the conveying pipe 5.

[0025] Please refer to Figure 2 , the driving assembly 8 includes a driving motor 801 fixedly connected to the upper side of the sterilization barrel 4, a driving gear 802 fixedly connected to the output end of the driving motor 801, and a driven gear 803 fixedly connected to the conveying pipe 5 and engaged with the driving gear 802. By starting the driving motor 801 to drive the driving gear 802 to rotate, the driven gear 803 and the conveying pipe 5 are driven to rotate, thereby changing the position of the exhaust hole 7, so that the stirring rod 6 stirs the material and discharges the steam in a large area.

[0026] Please refer to Figure 2 , the upper side of the sterilization barrel 4 is provided with a feeding port 12, and the inner wall of the feeding port 12 is fixedly connected with a feeding frame 13. The feeding port 12 is used for feeding the inside of the sterilization barrel 4, and the feeding frame 13 can increase the range of feeding and improve the convenience of feeding.

[0027] Please refer to Figure 2 , one side of the sterilization barrel 4 is provided with a discharge port 14, and the inner wall of the discharge port 14 is provided with a discharging piece 15. The discharge port 14 is used for discharging the raw materials in the sterilization barrel 4 after sterilization, and the discharging piece 15 is used for adjusting the discharging or non-discharging state of the discharge port 14. The discharging piece 15 can be composed of a square frame and a baffle. When it is necessary to seal the discharge port 14, the baffle is used for sealing. When discharging, the baffle can be lifted to open the discharge port 14.

[0028] Please refer to Figure 2 and Figure 4 , the inner wall of the plurality of exhaust holes 7 is fixedly connected with a filter screen 16, and the upper side of the inner wall of the sterilization barrel 4 is provided with a steam discharge pipe 17. The filter screen 16 can protect the exhaust hole 7, avoid the material from entering the stirring rod 6 from the steam discharge pipe 17, and the steam discharge pipe 17 is used for discharging the steam in the sterilization barrel 4.

[0029] The lower side of the base 1 is rotatably connected with a placing plate 9, the upper side of the placing plate 9 is provided with an angle adjusting mechanism 10 matched with the base 1, and the base 1 is provided with a scraping assembly 11 matched with the sterilization barrel 4.

[0030] Please refer to Figure 3The angle adjusting mechanism 10 comprises an adjusting groove 101 opened on the upper side of the base 1, a lead screw 102 rotatably fitted on the inner wall of the adjusting groove 101, a top pressing block 103 threadedly fitted on the lead screw 102 and slidably fitted on the inner wall of the adjusting groove 101, an inclined groove 104 opened on the lower side of the base 1 and slidably fitted with the top pressing block 103, and a servo motor 105 arranged on one side of the placing plate 9 and matched with the lead screw 102. When discharging the material, the servo motor 105 is started to drive the lead screw 102 to rotate, so that the base 1 pushes the top pressing block 103 to move in the inclined groove 104, thereby driving the base 1 to tilt, the sterilization barrel 4 is tilted, the material can be better discharged, and the convenience of subsequent discharging is improved.

[0031] Please refer to Figure 2 and Figure 3 The scraping assembly 11 comprises a stirring motor 111 fixedly connected to the lower side of the base 1 and a U-shaped scraper 112 fixedly connected to the output end of the stirring motor 111. The outer side of the U-shaped scraper 112 is in contact with the inner wall of the sterilization barrel 4. When cleaning, clean water is injected into the sterilization barrel 4, and then the stirring motor 111 is started to drive the U-shaped scraper 112 to rotate, so that the U-shaped scraper 112 can scrape the inner wall of the sterilization barrel 4. Therefore, the subsequent cleaning saves manpower and improves the cleaning effect.

[0032] The implementation principle of the high-temperature sterilization device for vacuum fresh-keeping sweet and glutinous corn production is as follows: when in use, corn materials are put into the feeding frame 13 in the feeding opening 12 on the sterilization barrel 4, and then steam is generated by the steam generator 2, which can be realized by electric heating or gas heating. The steam is discharged into the inside of the conveying pipe 5 through the exhaust pipe 3, and then enters the inside of the stirring rod 6 through the conveying pipe 5, and is discharged from the plurality of exhaust holes 7, so that the steam directly enters the material from multiple positions, increases the range of steam discharge, makes the distribution of steam in the tank more uniform, avoids the sterilization dead angle, and more effectively improves the uniformity of sterilization, thereby ensuring the consistency of product quality.

[0033] When cleaning, clean water is injected into the sterilization barrel 4, and then the stirring motor 111 is started to drive the U-shaped scraper 112 to rotate, so that the U-shaped scraper 112 can scrape the inner wall of the sterilization barrel 4. Therefore, the subsequent cleaning saves manpower and improves the cleaning effect. When sterilizing, the position of the raw materials originally located on the outer side of the inner wall of the sterilization barrel 4 is changed by rotating the U-shaped scraper 112, so that the sterilization is more uniform.

[0034] When discharging the material, the servo motor 105 is started to drive the lead screw 102 to rotate, so that the base 1 pushes the top pressing block 103 to move in the inclined groove 104, thereby driving the base 1 to tilt, the sterilization barrel 4 is tilted, the material can be better discharged, and the convenience of subsequent discharging is improved.

[0035] The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, and thus: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. A high-temperature sterilization device for vacuum-preserved waxy corn production, comprising a base (1), characterized in that: The upper side of the base (1) is fixedly connected with a steam generator (2), the output end of the steam generator (2) is fixedly connected with an exhaust pipe (3), the upper side of the base (1) is fixedly connected with a sterilization barrel (4), the inner wall of the sterilization barrel (4) is rotatably connected with a conveying pipe (5), the upper end of the conveying pipe (5) is rotatably connected with the lower end of the exhaust pipe (3), a plurality of stirring rods (6) are fixedly connected on the conveying pipe (5), a plurality of exhaust holes (7) are formed in the upper and lower sides of the inner wall of the stirring rod (6), and the upper side of the sterilization barrel (4) is provided with a driving assembly (8) matched with the conveying pipe (5). The lower side of the base (1) is rotatably connected with a placing plate (9), the upper side of the placing plate (9) is provided with an angle adjusting mechanism (10) matched with the base (1), and the base (1) is provided with a scraping assembly (11) matched with the sterilization barrel (4).

2. The high-temperature sterilization device for vacuum-preserved waxy corn production according to claim 1, characterized in that: The driving assembly (8) comprises a driving motor (801) fixedly connected to the upper side of the sterilization barrel (4), a driving gear (802) fixedly connected to the output end of the driving motor (801), and a driven gear (803) fixedly connected to the conveying pipe (5) and engaged with the driving gear (802).

3. The high-temperature sterilization device for vacuum-preserved waxy corn production according to claim 1, characterized in that: The angle adjusting mechanism (10) comprises an adjusting groove (101) formed in the upper side of the base (1), a lead screw (102) rotatably connected to the inner wall of the adjusting groove (101), a top pressing block (103) threadedly connected to the lead screw (102) and slidably connected to the inner wall of the adjusting groove (101), an inclined groove (104) formed in the lower side of the base (1) and slidably connected with the top pressing block (103), and a servo motor (105) arranged on one side of the placing plate (9) and matched with the lead screw (102).

4. The high-temperature sterilization device for vacuum-preserved waxy corn production according to claim 1, characterized in that: The scraping assembly (11) comprises a stirring motor (111) fixedly connected to the lower side of the base (1), and a U-shaped scraper (112) fixedly connected to the output end of the stirring motor (111), wherein the outer side of the U-shaped scraper (112) is in contact with the inner wall of the sterilization barrel (4).

5. The high-temperature sterilization device for vacuum-preserved waxy corn production according to claim 1, characterized in that: The upper side of the sterilization barrel (4) is provided with a feeding port (12), and the inner wall of the feeding port (12) is fixedly connected with a feeding frame (13).

6. The high-temperature sterilization device for vacuum-preserved waxy corn production according to claim 1, characterized in that: One side of the sterilization barrel (4) is provided with a discharge port (14), and the inner wall of the discharge port (14) is provided with a discharging member (15).

7. The high-temperature sterilization device for vacuum-preserved waxy corn production according to claim 1, characterized in that: The inner wall of a plurality of the exhaust holes (7) is fixedly connected with a filter screen (16), and the upper side of the inner wall of the sterilization barrel (4) is provided with a steam exhaust pipe (17).

Citation Information

Patent Citations

  • High-temperature sterilization device for vacuum fresh-keeping sweet-waxy corn production

    CN214316904U