Hydrogen and hydrochloric acid separation device

By designing a compact hydrogen-hydrochloric acid separation device, which utilizes components such as a base plate, separation tower, and storage tank, efficient separation of hydrogen and hydrochloric acid is achieved. This solves the problems of large space occupation and safety hazards associated with traditional equipment, and improves production efficiency and safety.

CN223846531UActive Publication Date: 2026-01-30HUBEI GREEN TUNGSTEN CO LTD
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Patent Information

Application Number
CN202423268173.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2026-01-30
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Traditional hydrogen and hydrochloric acid separation equipment occupies a large space, requires a lot of manpower and time, and poses safety hazards.

Method used

A hydrogen-hydrochloric acid separation device is designed, including a base plate, a separation tower, a storage tank, a filter assembly, and a blower. Through a compact layout and automated control, it achieves efficient separation of hydrogen and hydrochloric acid, reduces labor and time costs, and improves safety.

Benefits of technology

It improves space utilization, saves manpower and time costs, reduces energy loss and leakage risks, and ensures stable operation and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hydrogen and hydrochloric acid separation device which comprises a bottom plate, a separation tower is fixedly installed on the top of one side of the bottom plate, the bottom of the separation tower is communicated with a second guide pipe, the second guide pipe is used for allowing hydrogen and hydrochloric acid mixed gas to enter the separation tower, and a storage box used for storing reaction solution is arranged on the top of the other side of the bottom plate. The bottom plate and the separation tower are arranged, the separation tower is installed on the bottom plate, and the filtering assembly and the collecting assembly are arranged on the two sides of the separation tower respectively, so that the space utilization rate is increased, the separation tower is installed on the bottom plate, the separation tower is installed on the bottom plate, the separation tower is installed on the bottom plate, and the collection assembly is installed on the two sides of the separation tower. And the robot does not need to walk back and forth or operate in an overlarge space range, so that the labor and time cost is saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to hydrogen chloride separation device technical field, concretely is a hydrogen chloride separation device. BACKGROUND

[0002] The mixed gas containing hydrogen and hydrogen chloride is directly discharged into the atmosphere, and the hydrogen chloride combines with water vapor in the air to form hydrochloric acid mist, which causes serious pollution to the environment, harms human health, and corrodes buildings and equipment, etc. After separating hydrogen and hydrochloric acid, the hydrogen chloride can be effectively treated and recovered, reducing the emission of harmful gas and reducing the pollution risk of atmospheric environment, meeting the environmental protection requirements.

[0003] In the traditional separation process, the hydrogen and the hydrochloric acid membrane separation equipment occupy a large volume, which requires a large space, and the staff needs to walk back and forth during production to operate various objects, which inevitably increases the labor and time cost. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a hydrogen chloride separation device to solve the problems in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical scheme:

[0006] A hydrogen chloride separation device, comprising a bottom plate, a separation tower is fixedly installed on one side top of the bottom plate, a second conduit is communicated at the bottom of the separation tower, the second conduit is used for hydrogen chloride mixed gas to enter the separation tower, a storage tank for storing reaction solution of dissolved hydrochloric acid is arranged on the other side top of the bottom plate, the separation tower and the storage tank are communicated through a liquid inlet pipe, a plurality of groups of electric heating rods are inserted into the bottom of one side of the storage tank, the heating end of the electric heating rod extends to the inside of the storage tank, the electric heating rod is used for heating the reaction solution, so that the hydrochloric acid absorbed by the reaction solution is gasified, a collection assembly for collecting the gasified hydrochloric acid is communicated at the top of the storage tank, and a pumping assembly for pumping the reaction solution in the storage tank to the upper part of the inner cavity of the separation tower is arranged at the top of the storage tank.

[0007] Compared with the prior art, the utility model has the beneficial effects that:

[0008] 1. The utility model discloses a bottom plate and the setting of separation tower, separation tower is installed on the bottom plate, and the two sides of separation tower are provided with the second pipe and storage tank for hydrogen chloride mixed gas of entering respectively, and the collection assembly that sets up above the storage tank improves the space utilization, does not need to walk or operate in the excessive space range back and forth, saves manpower and time cost, and the length of pipeline, line etc. of compact layout also reduces the connecting part, reduces the energy loss and potential leakage risk in the material transmission process, further improves the overall performance and safety of device, reduces the accident risk.

[0009] 2. The utility model discloses a blower's setting, the air of blower output can enter two groups of flow guide tubes respectively through first ventilation pipe and second ventilation pipe, the airflow of output passes through first ventilation pipe, and a part of airflow enters the flow guide tube below and communicates its inner chamber located at the outer surface of first spiral pipe, and the heat dissipation speed of mixed gas of entering first spiral pipe, another part of airflow enters the inner chamber of flow guide tube located at the outer surface of second spiral pipe through second ventilation pipe communicated at the top of first ventilation pipe, and the heat exchange effect of gaseous hydrochloric acid in second spiral pipe is assisted, and the condensation speed of gaseous hydrochloric acid is accelerated.

[0010] 3. The utility model discloses a filter assembly's setting, the filter layer and filter plate in filter block cooperate with each other, can effectively intercept various solid impurities in mixed gas, prevent these impurities from entering subsequent separation tower and other equipment, avoid the negative influence of pipe blockage, equipment wear and tear and separation effect caused by impurity accumulation, guarantee the stable operation and long life use of whole device.

[0011] 4. The utility model discloses a sealing element's setting, adopts the screw thread cover to seal the filter cavity, makes the dismounting and cleaning of filter assembly become simple, and the operating personnel can open screw thread cover regularly, replaces filter layer, and cleans filter plate, ensures that filter assembly always maintains good filterability, reduces the maintenance cost and downtime of equipment, improves production efficiency. ACCURACY OF DRAWINGS

[0012] Figure 1 It is the structure schematic drawing of hydrogen chloride separation device of the utility model,

[0013] Figure 2 It is the structure schematic drawing of storage tank of the utility model,

[0014] Figure 3 It is the cross section structure schematic drawing of separation tower of the utility model,

[0015] Figure 4 It is the cross section structure schematic drawing of filter block of the utility model.

[0016] In the drawing,

[0017] 100, bottom plate; 101, separation tower; 102, gas outlet pipe;

[0018] 200, filter block; 201, flow guide pipe; 202, air blower; 203, first ventilation pipe; 204, second ventilation pipe; 205, first spiral pipe; 206, first conduit; 207, second conduit; 208, aeration disc; 209, gas inlet pipe;

[0019] 300, conveying pipe; 301, conveying pump; 302, storage tank; 303, liquid inlet pipe; 304, communication pipe;

[0020] 400, infusion pipe; 401, pressure gauge; 402, pressure relief valve; 403, valve; 404, collection tank; 405, connecting pipe; 406, second spiral pipe;

[0021] 500, electric heating rod; 501, temperature sensor; 502, DSP controller;

[0022] 600, threaded cap; 601, filter cavity; 602, external thread; 603, filter plate; 604, filter layer. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] Please refer to Figures 1-4 The embodiment provides a hydrogen hydrochloric acid separation device, which comprises a bottom plate 100, one side top of the bottom plate 100 is fixedly provided with a separation tower 101, the bottom of the separation tower 101 is communicated with a second conduit 207, the mouth of the second conduit 207 is communicated with a first spiral pipe 205, the input end of the first spiral pipe 205 is provided with a filter assembly for filtering impurities in hydrogen hydrochloric acid mixed gas, the other side top of the bottom plate 100 is provided with a storage tank 302 for storing reaction solution, the separation tower 101 and the storage tank 302 are communicated through a liquid inlet pipe 303, the top of the storage tank 302 is communicated with a collection assembly for collecting gasified hydrochloric acid, and the top of the storage tank 302 is provided with a pumping assembly for pumping the solution in the storage tank 302 to the upper part of the inner cavity of the separation tower 101.

[0025] The collecting assembly comprises a liquid inlet pipe 400 communicated with the top of one side of the storage tank 302, one end of the liquid inlet pipe 400 is downwardly coiled and is communicated with a second spiral pipe 406, the output end of the second spiral pipe 406 is communicated with a connecting pipe 405, one side of the storage tank 302 is fixedly connected with a collecting tank 404, one end of the connecting pipe 405 is communicated with the inner cavity of the collecting tank 404, the top of the collecting tank 404 is communicated with a pressure gauge 401, one side of the collecting tank 404 is communicated with a pressure relief valve 402, the bottom of the collecting tank 404 is communicated with a valve 403, the top of the separation tower 101 is communicated with a gas outlet pipe 102, the separation tower 101 is arranged on the bottom plate 100 through the arrangement of the bottom plate 100 and the separation tower 101, and the separation tower 101 is arranged on the bottom plate 100, and the two sides of the separation tower 101 are respectively provided with a filtering assembly and a collecting assembly, so that the space utilization rate is improved, it is not necessary to walk back and forth or operate in a large space range, the labor and time cost are saved, meanwhile, the compact layout also reduces the length of the connecting components such as pipelines and lines, the energy loss and potential leakage risk in the material transmission process are reduced, and the overall performance and safety of the device are further improved, and the accident risk is reduced.

[0026] In the formula, the reaction solution is a calcium chloride solution, and the calcium chloride has strong absorption to hydrochloric acid and cannot react with hydrogen, so that the hydrochloric acid and hydrogen in the mixed gas are separated.

[0027] Further, the pumping assembly comprises a delivery pump 301 fixedly arranged on the top of the storage tank 302, the input end of the delivery pump 301 is communicated with the inner cavity of the storage tank 302 through a communicating pipe 304, and the output end of the delivery pump 301 is communicated with a delivery pipe 300, one end of the delivery pipe 300 penetrates through the second spiral pipe 406 and is coiled to one side and is communicated with the surface of the upper part of the separation tower 101, through the arrangement of the pumping assembly, the solution in the storage tank 302 can be accurately pumped into the upper part of the inner cavity of the separation tower 101, so that the solution can circulate in the device according to the set route, the relative stability of the solution amount and concentration in the reaction system is maintained, good conditions are created for continuous and efficient separation and reaction, and the problem of solution transportation is avoided.

[0028] Further, the outer surfaces of the first spiral pipe 205 and the second spiral pipe 406 are sleeved with the flow guide pipe 201, the bottom of the storage box 302 is fixedly connected with the air blower 202, the output end of the air blower 202 is communicated with the first ventilation pipe 203, one end of the first ventilation pipe 203 extends to the lower side of the flow guide pipe 201 on the outer surface of the first spiral pipe 205 and is communicated with the lower opening of the flow guide pipe 201, the top of one end of the first ventilation pipe 203 is communicated with the second ventilation pipe 204, one end of the second ventilation pipe 204 extends upward and is communicated with the inner cavity of the flow guide pipe 201 on the outer surface of the second spiral pipe 406, through the arrangement of the air blower 202, the air output by the air blower 202 can enter the two groups of flow guide pipes 201 through the first ventilation pipe 203 and the second ventilation pipe 204 respectively, the airflow output through the first ventilation pipe 203, part of the airflow enters the lower side of the flow guide pipe 201 on the outer surface of the first spiral pipe 205 and is communicated with the inner cavity thereof, so as to increase the heat dissipation speed of the mixed gas entering the first spiral pipe 205, and the other part of the airflow enters the inner cavity of the flow guide pipe 201 on the outer surface of the second spiral pipe 406 through the second ventilation pipe 204 communicated with the top of the first ventilation pipe 203, so as to assist the heat exchange effect of the gasified hydrochloric acid in the second spiral pipe 406 and accelerate the condensation speed of the gasified hydrochloric acid.

[0029] Preferably, a plurality of groups of electric heating rods 500 are inserted into the bottom of one side of the storage box 302, the heating end of the electric heating rod 500 extends to the inside of the storage box 302, a temperature sensor 501 is fixedly inserted into one side of the storage box 302, the detection end of the temperature sensor 501 extends to the inside of the storage box 302, a DSP controller 502 is fixedly connected to one side of the storage box 302, the delivery pump 301, the air blower 202 and the electric heating rod 500 are all controlled by the DSP controller 502, the signal output end of the pressure gauge 401 and the temperature sensor 501 is electrically connected to the signal input end of the DSP controller 502 through wires, through the arrangement of the DSP controller 502, the temperature sensor 501 detects the temperature in the box in real time and transmits the signal to the DSP controller 502, the pressure gauge 401 monitors the relevant pressure condition and feeds back the signal, the DSP controller 502 accurately controls the delivery pump 301, the air blower 202 and the electric heating rod 500 according to the feedback signals, realizes the automatic and intelligent operation of the device, accurately controls the key parameters such as temperature and pressure of the reaction, ensures that the reaction is stably carried out under suitable conditions, helps to improve the product quality, reduce the manual operation error, improve the stability and safety of the production process.

[0030] Preferably, the model of the DSP controller 502 is TMS320F2812, and the model of the temperature sensor 501 is pt100.

[0031] It is worth mentioning that the filter assembly comprises a first conduit 206 communicated with the input end of the first spiral pipe 205, the input end of the first conduit 206 is provided with the filter block 200, the bottom of the filter block 200 is provided with a filter cavity 601, one end of the first conduit 206 extends to the inside of the filter cavity 601, the side of the filter block 200 opposite to the side provided with the first conduit 206 is provided with an air inlet pipe 209, one end of the air inlet pipe 209 extends to the inside of the filter cavity 601, the middle part of the filter cavity 601 is fixedly provided with a filter plate 603 for filtering impurities in the gas, the bottom of the filter block 200 is provided with a sealing element for sealing the filter cavity 601, the inside of the filter cavity 601 and the two sides of the filter plate 603 are respectively filled with filter layers 604, through the arrangement of the filter assembly, the filter layers 604 and the filter plate 603 in the filter block 200 cooperate with each other, can effectively intercept various solid impurities in the mixed gas, prevent these impurities from entering the subsequent separation tower 101 and other equipment, avoid the pipeline blockage, equipment wear and tear and the negative influence on the separation effect caused by the accumulation of impurities, ensure the stable operation and long service life of the whole device.

[0032] Preferably, the filter layer 604 is one of activated carbon, glass fiber, ceramic fiber and filter cotton or a combination of multiple thereof.

[0033] Preferably, the sealing element comprises an outer thread 602 arranged on the lower surface of the filter block 200, and a threaded cover 600 for sealing the filter cavity 601 is threadedly connected to the lower surface of the filter block 200 through the outer thread 602, through the arrangement of the sealing element, the filter cavity 601 is sealed by the threaded cover 600, so that the disassembly and cleaning of the filter assembly become simple, the operator can regularly open the threaded cover 600 to replace the filter layer 604 and clean the filter plate 603, ensure that the filter assembly always maintains good filtering performance, reduce the maintenance cost and downtime of the equipment, and improve the production efficiency.

[0034] Further, one end of the second conduit 207 located in the separation tower 101 is communicated with an aeration disc 208, through the arrangement of the aeration disc 208, the aeration disc 208 located in the separation tower 101 can uniformly disperse the entering mixed gas on the cross section of the separation tower 101, so that the gas and the solution or other separation medium can fully contact in all directions, avoid the problem of uneven separation effect caused by too high or too low local concentration of the gas, improve the efficiency and stability of the separation process.

[0035] Working principle;

[0036] A mixed gas containing hydrogen and hydrochloric acid is first introduced into the filter chamber 601 of the filter block 200 through the inlet pipe 209. In the filter chamber 601, the filter layers 604 filling both sides of the filter plate 603 first intercept and adsorb impurities such as solid particles in the gas. The filtered gas enters the first spiral tube 205 through the first conduit 206, and then enters the bottom of the separation tower 101 through the second conduit 207 connected to it. With the help of the aeration plate 208 connected to the end of the second conduit 207, the gas can be evenly dispersed in the separation tower 101, increasing the contact area with subsequent substances, so that the solution can fully react with the hydrochloric acid in the mixed gas.

[0037] Meanwhile, the storage tank 302 stores the reaction solution used for auxiliary separation. Under the action of the pumping component, the delivery pump 301 is started under the control of the DSP controller 502, which draws the solution in the storage tank 302 into the connecting pipe 304 and then delivers it upward through the delivery pipe 300. After passing through the second spiral tube 406, the delivery pipe 300 delivers the solution to the upper surface of the separation tower 101 for spraying. The hydrochloric acid in the upward moving mixed gas undergoes further reaction. The solution is in full contact with the mixed gas in the separation tower 101. Utilizing the strong absorption property of calcium chloride for hydrochloric acid, the hydrochloric acid in the mixed gas is absorbed by the solution, realizing the separation of hydrochloric acid. The solution containing hydrochloric acid flows into the storage tank 302 through the liquid inlet pipe 303. At the same time, the hydrogen in the mixed gas cannot react with calcium chloride, so it moves upward along the separation tower 101 and is discharged from the top of the separation tower 101 through the gas outlet pipe 102. Thus, the separation of hydrogen and hydrochloric acid is realized, and it is also convenient for the staff to collect the separated hydrogen.

[0038] The electric heating rod 500, which is inserted into the bottom of one side of the storage tank 302, starts to work and heats the solution in the storage tank 302. As the temperature rises, the hydrochloric acid in the solution vaporizes and evaporates. The vaporized hydrochloric acid enters the second spiral tube 406 through the infusion tube 400. During the flow, it exchanges heat with the external environment and gradually cools down. Then it enters the collection tank 404 through the connecting tube 405.

[0039] In addition, the blower 202 operates under the control of the DSP controller 502. The output airflow passes through the first ventilation pipe 203. Part of the airflow enters the guide pipe 201 located on the outer surface of the first spiral tube 205 and connects to its inner cavity to improve the heat dissipation speed of the mixed gas entering the first spiral tube 205. The other part of the airflow enters the inner cavity of the guide pipe 201 located on the outer surface of the second spiral tube 406 through the second ventilation pipe 204 connected to the top of the first ventilation pipe 203, which helps the heat exchange effect of the vaporized hydrochloric acid in the second spiral tube 406 and accelerates the condensation speed of the vaporized hydrochloric acid.

[0040] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hydrogen-hydrochloric acid separation apparatus, characterized by, The utility model provides a hydrogen chloride gas separation device, including the bottom plate (100), one side top of bottom plate (100) is fixedly installed with the separation tower (101), the bottom of separation tower (101) is connected with second conduit (207), and second conduit (207) is used for hydrogen gas salt acid mixed gas to enter separation tower (101), the other side top of bottom plate (100) is provided with the storage tank (302) for storing the reaction solution of dissolved hydrochloric acid, and separation tower (101) is connected with storage tank (302) through liquid inlet pipe (303), and one side bottom of storage tank (302) is inserted with a plurality of groups of electric heating rod (500), and the heating end of electric heating rod (500) extends to the inside of storage tank (302), and electric heating rod (500) is used for heating reaction solution, and the hydrochloric acid gasification of reaction solution is absorbed, and the top of storage tank (302) is connected with the collection assembly for collecting the gasification of hydrochloric acid, and the top of storage tank (302) is provided with the pumping assembly for pumping the reaction solution in storage tank (302) to the upper portion of the inner chamber of separation tower (101).

2. The hydrogen-hydrochloride separation device of claim 1, wherein, The mouth of the second conduit (207) is connected with the first spiral pipe (205), and the input end of the first spiral pipe (205) is provided with a filtering assembly for filtering impurities in the gas.

3. The hydrogen-hydrochloride separation device of claim 2, wherein, The collection assembly includes a liquid delivery pipe (400) connected to the top of one side of the storage tank (302). One end of the liquid delivery pipe (400) extends downward and is connected with a second spiral pipe (406). The output end of the second spiral pipe (406) is connected with a connecting pipe (405). The storage tank (302) is fixedly connected with a collection tank (404) on one side. One end of the connecting pipe (405) is connected to the inner cavity of the collection tank (404).

4. The hydrogen-hydrochloride separation device of claim 3, wherein, The top of the collection tank (404) is connected with a pressure gauge (401). One side of the collection tank (404) is connected with a pressure relief valve (402). The bottom of the collection tank (404) is connected with a valve (403).

5. The hydrogen-hydrochloride separation device of claim 4, wherein: The pumping assembly includes a delivery pump (301) fixedly installed on the top of the storage tank (302). The input end of the delivery pump (301) is connected to the inner cavity of the storage tank (302) through a connecting pipe (304). The output end of the delivery pump (301) is connected with a delivery pipe (300). One end of the delivery pipe (300) extends upward through the second spiral pipe (406) and extends sideward to the surface of the upper portion of the separation tower (101).

6. The hydrogen-hydrochloride separation device of claim 5, wherein: The outer surface of the first spiral pipe (205) and the second spiral pipe (406) is sleeved with a flow guide pipe (201), the bottom of the storage box (302) is fixedly connected with a blower (202), the output end of the blower (202) is communicated with a first ventilation pipe (203), one end of the first ventilation pipe (203) extends to one side below the flow guide pipe (201) on the outer surface of the first spiral pipe (205) and is communicated with the lower port of the flow guide pipe (201), one end of the first ventilation pipe (203) is communicated with a second ventilation pipe (204) at the top, one end of the second ventilation pipe (204) extends upward and is communicated with the inner cavity of the flow guide pipe (201) on the outer surface of the second spiral pipe (406).

7. The hydrogen-hydrochloride separation device of claim 6, wherein: A temperature sensor (501) is fixedly inserted on one side of the storage box (302), the detection end of the temperature sensor (501) extends to the inside of the storage box (302), a DSP controller (502) is fixedly connected on one side of the storage box (302), the conveying pump (301), the blower (202) and the electric heating rod (500) are all controlled by the DSP controller (502), the signal output end of the pressure gauge (401) and the temperature sensor (501) is electrically connected to the signal input end of the DSP controller (502) through wires.

8. The hydrogen-hydrochloride separation device of claim 2, wherein: The filter assembly comprises a first conduit (206) communicated with the input end of the first spiral pipe (205), the input end of the first conduit (206) is provided with a filter block (200), the bottom of the filter block (200) is provided with a filter cavity (601), one end of the first conduit (206) extends downward to the inside of the filter cavity (601), the side of the filter block (200) opposite to the side provided with the first conduit (206) is inserted with an air inlet pipe (209) at the top, one end of the air inlet pipe (209) extends downward to the inner cavity of the filter cavity (601), a filter plate (603) for filtering impurities in the gas is fixedly inserted at the middle position of the filter cavity (601), the bottom of the filter block (200) is provided with a sealing member for sealing the filter cavity (601), the inside of the filter cavity (601) and the two sides of the filter plate (603) are respectively filled with filter layers (604).

9. The hydrogen-hydrochloride separation device of claim 8, wherein: The sealing member comprises external threads (602) provided on the lower surface of the filter block (200), the lower surface of the filter block (200) is threadedly connected with a threaded cover (600) for sealing the filter cavity (601) through the external threads (602).

10. The hydrogen-hydrochloride separation device of claim 1, wherein: One end of the second conduit (207) in the separation tower (101) is communicated with an aeration disc (208).