Fat powder production mixing forming machine
By combining the material-turning auxiliary blades with the vertically inserted plate and designing the rollers with convex embossing, the problem of clumping in fat powder production equipment was solved, achieving efficient mixing and high-quality fat powder production.
Patent Information
- Application Number
- CN202520202582.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Traditional fat powder production equipment is prone to clumping during the mixing process, resulting in low production efficiency and increased energy consumption.
The design adopts a combination of a turning auxiliary blade and a vertically inserted vertical plate. The first crushing rollers on both sides of the turning auxiliary blade are closely fitted with the second crushing rollers on both sides of the vertically inserted vertical plate, using friction to break up blocky materials. At the same time, the outer side of the rollers is designed with convex grooves for crushed materials to increase the friction coefficient and improve the crushing capacity.
It effectively breaks down lumpy materials, improves processing efficiency, ensures product quality, reduces energy consumption, and enhances the equipment's flexibility and adaptability to production.
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Figure CN223846777U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of mixing equipment, more particularly to a fat powder production mixing and forming machine. BACKGROUND
[0002] The fat powder production mixing and forming machine is a professional device for fat powder production. It mainly mixes various fat powder raw materials, such as different types of oil, carriers (such as starch, protein, etc.), and additives (such as antioxidants, emulsifiers, etc.) in a certain proportion, and processes the mixed materials into fat powder products. The traditional mixing equipment mostly adopts a single stirring method, for example, only relying on a simple rotating paddle to stir the fat powder in a fixed container. The fat powder itself has a certain viscosity and is prone to clumping during stirring. The traditional equipment lacks an effective clumping processing mechanism. Once clumping occurs, it can only rely on extended stirring time or manual intervention for crushing, which greatly reduces production efficiency, increases energy consumption, and increases the operating cost of the enterprise. SUMMARY
[0003] 1. Technical problem to be solved
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a fat powder production mixing and forming machine. The auxiliary turning blade gradually approaches and rotates relative to the vertically inserted vertical plate. At this time, the first material breaking roller on both sides of the auxiliary turning blade is closely attached to the second material breaking roller on both sides of the vertically inserted vertical plate. They rub against each other, effectively breaking up the clumps of material formed during stirring, and greatly improving processing efficiency.
[0005] 2. Technical solution
[0006] To solve the above problems, the utility model adopts the following technical scheme.
[0007] A fat powder production mixing and forming machine, comprising a device frame, a horizontal shaft self-rotating frame is installed at the upper end of the device frame, a drive motor is arranged on the left side of the device frame, the output end of the drive motor is connected with the horizontal shaft self-rotating frame, a material processing frame cylinder is installed at the inner end of the horizontal shaft self-rotating frame, a bottom support shaft is fixedly connected to the lower inner wall of the material processing frame cylinder, a plurality of vertically inserted vertical plates are fixedly connected to the upper end of the bottom support shaft, a stirring horizontal shaft part is installed at the inner end of the material processing frame cylinder, a pair of first side support bodies are symmetrically arranged at the left and right ends of the auxiliary turning blade, a first material breaking roller is rotatably connected between the two first side support bodies, a pair of second support bodies are arranged on the upper and lower sides of one end of the material processing frame cylinder close to the auxiliary turning blade, and a second material breaking roller is arranged between the upper and lower second support bodies.
[0008] Further, the upper end of the material processing frame cylinder is provided with a sealing inlet and outlet cover plate, and the sealing inlet and outlet cover plate and the material processing frame cylinder are hingedly connected.
[0009] Further, the stirring transverse shaft is located above the bottom support shaft, and a plurality of vertical insertion vertical plates are horizontally and equidistantly arranged.
[0010] Further, the corresponding two second material breaking rollers and the first material breaking roller are matched with each other, and the stirring transverse shaft is provided with a motor.
[0011] Further, the lower end of the equipment frame is provided with a plurality of displacement wheel bodies, and the plurality of displacement wheel bodies are triangularly distributed at the lower end of the equipment frame.
[0012] Further, the outer ends of the first material breaking roller and the second material breaking roller are provided with material crushing outer convex patterns, and the corresponding two material crushing outer convex patterns are meshedly connected.
[0013] Further, the inner end of the material processing frame cylinder is filled with a plurality of fat powders, and the plurality of fat powders extend to the position between the two second material breaking rollers and the first material breaking roller.
[0014] 3. Beneficial effects
[0015] Compared with the prior art, the device has the following advantages:
[0016] (1) The stirring transverse shaft is transversely and autonomously rotated, a plurality of material turning auxiliary blades outside the stirring transverse shaft rotate with the rotation, the powder is pushed to turn in a three-dimensional space in all directions, a preliminary uniform mixing effect is achieved, a plurality of vertical insertion vertical plates arranged horizontally and equidistantly are cleverly embedded in the gaps between the material turning auxiliary blades, when the stirring transverse shaft is driven to rotate by the motor, the material turning auxiliary blades gradually approach and rotate relative to the vertical insertion vertical plates, at this time, the first material breaking rollers on both sides of the material turning auxiliary blades are closely attached to the second material breaking rollers on both sides of the vertical insertion vertical plates, the two are rubbed with each other, thereby effectively breaking the blocky material formed in the stirring process, and the processing efficiency is greatly improved.
[0017] (2) In order to further improve the breaking treatment capacity of the blocky material, the material crushing outer convex patterns are designed outside the first material breaking roller and the second material breaking roller, the patterns significantly improve the friction coefficient between the two by increasing the roughness of the roller surface and the meshing area, so that the breaking force can be more efficiently applied to the blocky material when rubbed with each other, the treatment effect of the blocky material is effectively strengthened, and the product quality is stable. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a structural schematic view of the equipment frame shaft side of the device.
[0019] Figure 2The utility model discloses a material processing frame cylinder internal structure schematic diagram.
[0020] Figure 3 The utility model discloses a stirring horizontal shaft amplification structure schematic diagram.
[0021] Figure 4 The utility model discloses a broken material outer convex embossed amplification structure schematic diagram.
[0022] Mark explanation in drawing:
[0023] 1, equipment frame, 2, displacement wheel body, 3, drive motor, 4, horizontal shaft autorotation frame, 5, material processing frame cylinder, 6, stirring horizontal shaft spare, 7, material turning auxiliary blade, 8, first side support body, 9, first material breaking roller, 10, bottom support shaft, 11, vertical insertion vertical board, 12, second support body, 13, second material breaking roller, 14, sealed inlet and outlet cover plate, 15, broken material outer convex embossed. Specific embodiments
[0024] The technical scheme in the embodiments of the utility model will be apparently and completely described below with the drawings in the embodiments of the utility model; obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments, and all other embodiments obtained by the person skilled in the art without creative work based on the embodiments in the utility model belong to the range of the utility model protection.
[0025] Please refer to Figures 1-3 A fat powder production mixing and forming machine, including equipment frame 1, the upper end of equipment frame 1 is installed with horizontal shaft autorotation frame 4, the left side of equipment frame 1 is provided with drive motor 3, the output end of drive motor 3 is connected with horizontal shaft autorotation frame 4, the inner end of horizontal shaft autorotation frame 4 is installed with material processing frame cylinder 5, the lower inner wall of material processing frame cylinder 5 is fixedly connected with bottom support shaft 10, the upper end of bottom support shaft 10 is fixedly connected with multiple vertical insertion vertical boards 11, the inner end of material processing frame cylinder 5 is installed with stirring horizontal shaft spare 6, the upper and lower two ends of stirring horizontal shaft spare 6 are fixedly connected with material turning auxiliary blade 7, and the left and right two ends of material turning auxiliary blade 7 are symmetrically provided with a pair of first side support body 8, and the first material breaking roller 9 is rotatably connected with two first side support bodies 8, and a pair of second support bodies 12 are arranged on the upper and lower two sides of the one end of material processing frame cylinder 5 close to material turning auxiliary blade 7, and the second material breaking roller 13 is arranged between the upper and lower two second support bodies 12.
[0026] Please refer to Figures 2-4The upper end of the material processing frame 5 is provided with a sealed inlet / outlet cover plate 14, which is hinged to the material processing frame 5. The stirring horizontal shaft 6 is located above the bottom support shaft 10, and multiple vertically inserted vertical plates 11 are arranged horizontally at equal intervals. The corresponding two second crushing rollers 13 and the first crushing roller 9 cooperate with each other. The stirring horizontal shaft 6 is externally connected to a motor. The lower end of the equipment frame 1 is provided with multiple displacement wheels 2, which are triangularly distributed at the lower end of the equipment frame 1. The outer ends of the first crushing roller 9 and the second crushing roller 13 are provided with crushed material outward embossing 15, and the corresponding two crushed material outward embossing 15 are meshed together. The inner end of the material processing frame 5 is filled with a certain amount of fat powder, which extends to the position between the two second crushing rollers 13 and the first crushing roller 9.
[0027] Please see Figures 1-4 In this scheme, a predetermined amount of fat powder is sequentially filled into the material processing frame 5. Then, the drive motor 3 is started, and the drive motor 3 runs and outputs power, driving the horizontal shaft self-rotating frame 4 connected to it to rotate. This causes the material processing frame 5 to perform a stable flipping action. During the flipping of the material processing frame 5, the external motor is turned on simultaneously. The motor drives the stirring horizontal shaft 6 to rotate autonomously in the horizontal direction. Multiple material turning auxiliary blades 7 set on the outside of the stirring horizontal shaft 6, along with its rotation, apply force to the fat powder in the material processing frame 5, causing the powder to be fully turned in three-dimensional space, achieving preliminary uniform mixing, and effectively ensuring the balance of material mixing.
[0028] To address the issue of clumping in fat powder during mixing, this solution features a bottom support shaft 10 precisely positioned below the horizontal mixing shaft 6. Multiple vertically interlocking plates 11 are arranged horizontally and equidistantly on the bottom support shaft 10, positioned at the gaps between the material-turning auxiliary blades 7. When the horizontal mixing shaft 6 rotates under motor drive, the material-turning auxiliary blades 7 and the vertically interlocking plates 11 gradually approach each other and rotate relative to each other. At this time, the first breaking rollers 9 installed on both sides of the material-turning auxiliary blades 7 are tightly fitted with the second breaking rollers 13 equipped on both sides of the vertically interlocking plates 11. The friction between them effectively breaks up the lumps formed during mixing, greatly improving processing efficiency and avoiding the adverse effects of clumped materials on product quality and subsequent processing, thus further enhancing the processing efficiency of lumps.
[0029] And on the outside of the first material breaking roller 9 and the second material breaking roller 13, a material breaking outer convex pattern 15 is designed and arranged, which increases the roughness and meshing area of the roller surface, significantly improves the friction coefficient between the first material breaking roller 9 and the second material breaking roller 13, and enables the two to apply breaking force to the blocky material more efficiently when rubbing against each other, thus effectively enhancing the processing effect on the blocky material; in addition, the mobility of the equipment in the production workshop is considered;
[0030] Meanwhile, a plurality of displacement wheel bodies 2 are reasonably arranged below the equipment frame 1, which have good bearing capacity and flexible steering performance, so that the whole equipment can be conveniently and quickly moved between different working areas according to production needs, effectively improving the use flexibility and production adaptability of the equipment, and creating favorable conditions for the efficient and continuous production of fat powder.
[0031] The above is only a preferred specific embodiment of the present application; however, the protection scope of the present application is not limited to this. Any skilled person in the art, according to the technical scheme and improvement concept of the present application, should be covered within the protection scope of the present application.
Claims
1. A fat powder production mixing-molding machine comprising a machine frame (1), characterized in that: The upper end of the equipment frame (1) is provided with a horizontal axis self-rotating frame (4), the left side of the equipment frame (1) is provided with a driving motor (3), the output end of the driving motor (3) is connected with the horizontal axis self-rotating frame (4), the inner end of the horizontal axis self-rotating frame (4) is provided with a material processing frame cylinder (5), the lower inner wall of the material processing frame cylinder (5) is fixedly connected with a bottom support shaft (10), the upper end of the bottom support shaft (10) is fixedly connected with a plurality of vertical plug-in vertical plates (11), the inner end of the material processing frame cylinder (5) is provided with a stirring horizontal shaft (6), the upper and lower ends of the stirring horizontal shaft (6) are symmetrically fixedly connected with a material turning auxiliary blade (7), the left and right ends of the material turning auxiliary blade (7) are symmetrically provided with a pair of first side support bodies (8), the first side support bodies (8) are rotatably connected with a first material breaking roller (9), one end of the material processing frame cylinder (5) close to the material turning auxiliary blade (7) is provided with a pair of second support bodies (12) on the upper and lower sides, and a second material breaking roller (13) is arranged between the second support bodies (12).
2. A fat powder production compounding and forming machine according to claim 1, characterized in that: The upper end of the material processing frame cylinder (5) is provided with a sealing feeding and discharging cover plate (14), and the sealing feeding and discharging cover plate (14) and the material processing frame cylinder (5) are hingedly connected.
3. A fat powder production mixing and forming machine according to claim 1, characterized in that: The stirring horizontal shaft (6) is located above the bottom support shaft (10) and is horizontally and equidistantly arranged between the vertical plug-in vertical plates (11).
4. A fat powder production compounding and forming machine according to claim 1, characterized in that: The corresponding two second material breaking rollers (13) and the first material breaking roller (9) are matched with each other, and the stirring horizontal shaft (6) is provided with a motor.
5. A fat powder production compounding and forming machine according to claim 1, characterized in that: The lower end of the equipment frame (1) is provided with a plurality of displacement wheel bodies (2), and the displacement wheel bodies (2) are triangularly distributed at the lower end of the equipment frame (1).
6. A fat powder production mixing and forming machine according to claim 1, characterized in that: The outer ends of the first material breaking roller (9) and the second material breaking roller (13) are provided with material crushing outer convex patterns (15), and the corresponding two material crushing outer convex patterns (15) are meshedly connected.
7. A fat powder production mixing and forming machine according to claim 1, characterized in that: The inner end of the material processing frame cylinder (5) is filled with a plurality of fat powders, and the plurality of fat powders extend to the position between the two second material breaking rollers (13) and the first material breaking roller (9).