Chemical activity type degreasing agent reaction device

Abstract

The utility model provides a chemical activity type degreasing agent reaction device. The chemical activity type degreasing agent reaction device comprises a box body, a moving group arranged at the upper end of the box body, a hydraulic rod arranged at one end of the moving group, a reaction frame arranged below the hydraulic rod, a positioning group arranged between the reaction frame and the hydraulic rod, and a plurality of connecting pieces arranged at the joint of the positioning group and the reaction frame. According to the chemical activity type degreasing agent reaction device, by arranging a positioning set, a clamping ring and other structures, in the positioning set, a U-shaped connecting block and a connecting rod are simply disassembled, and fastening can be achieved by unscrewing a bolt or pulling out the connecting rod; a clamping plate is ingeniously connected with a connecting rod and a clamping groove, separation of the reaction frame and a hydraulic rod is facilitated, a clamping ring is fastened by a double-semi-ring and limiting plate structure through a bolt during daily operation, lateral supporting is provided for the reaction frame, space can be released by screwing off the clamping ring bolt, interference is avoided, replacement is smooth, and under cooperation of the clamping ring and the clamping ring, a new reaction frame can be accurately in place, and the device is rapidly restarted; the replacement efficiency is improved, the maintenance difficulty is reduced, and efficient production of the degreasing agent is guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of degreasing agent reaction devices, and more specifically, to a chemically active degreasing agent reaction device. Background Technology

[0002] The principle of chemical degreasing agents is based on the unique structure of surfactant molecules, which simultaneously possess hydrophilic and hydrophobic groups. This significantly reduces the interfacial tension between oil and water, thereby producing wetting, penetration, emulsification, dispersion, and solubilization effects. This transforms hydrophobic fats into hydrophilic substances, dispersing them in the liquid phase (aqueous solution) and detaching them from the skin layer, thus completing the degreasing process. Traditional degreasing methods for parts mostly rely on manual operation. Prolonged manual labor significantly increases the workload for workers, leading to a substantial decrease in work efficiency.

[0003] To address the aforementioned issues, particularly the cumbersome manual operation of existing devices, extensive research revealed a chemically active degreasing agent reaction device (patent publication number CN219112348U). This device, belonging to the technical field of degreasing agent reaction devices, includes a housing. A support frame is fixedly connected to the upper front and rear middle sections of the housing. A servo motor is mounted on the upper rear surface of the support frame, and the output end of the servo motor passes through the support frame and is fixedly connected to a screw. A transmission block is threaded onto the outer wall of the screw. Slide rods are fixedly connected to both sides of the upper end of the transmission block, and a cylinder is located at the lower middle section of the transmission block. In this invention, the parts requiring degreasing are placed in the reaction frame. The servo motor drives the screw to rotate, moving the reaction frame horizontally. The cylinder then lowers the reaction frame, bringing it into contact with the chemical degreasing agent, thus generating a reaction and completing the degreasing process. This device eliminates the need for manual assistance during the degreasing reaction, significantly reducing labor intensity and improving production efficiency. However, the technical solution provided by this patent has the following problems:

[0004] The reaction frame needs to be replaced after prolonged use. Since the reaction frame and hydraulic rod are fixedly connected, replacing the reaction frame is more troublesome, which reduces the working efficiency of the device and affects its use.

[0005] This invention makes it more flexible and convenient to replace the reaction frame. Summary of the Invention

[0006] The present invention aims to solve the technical problems mentioned in the background art and provide a chemically active degreasing agent reaction device.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a chemically active degreasing agent reaction device, comprising: a housing, a movable group provided at the upper end of the housing, a hydraulic rod provided at one end of the movable group, a reaction frame provided below the hydraulic rod, a positioning group provided between the reaction frame and the hydraulic rod, and a plurality of connecting parts provided at the connection between the positioning group and the reaction frame;

[0008] The connector includes a connecting block and a connecting rod. The connecting rod passes through the connecting block, which is U-shaped, and the connecting rod passes through the hollow part of the connecting block.

[0009] The positioning assembly includes a positioning rod, an adapter rod, a clamping plate, and multiple connectors. The positioning rod is connected to the adapter rod via a connector, and the adapter rod is connected to the clamping plate via a connector. Multiple connectors are provided at the upper end of the reaction frame. The connecting rod of the connector passes through the outer surface of the positioning rod and connects to the positioning assembly. The clamping plate is embedded inside the output end of the hydraulic rod.

[0010] A further preferred embodiment: the bottom of the adapter rod is embedded in the hollow part of the connector, the connecting rod passes through both ends of the outer side of the adapter rod, and the connecting rod and the adapter rod are movably connected.

[0011] A further preferred embodiment: a connecting ring is nested on the outer surface of the adapter rod, one of the connecting parts is fixedly installed on the outside of the connecting ring, a positioning block is fixedly installed on the outside of the clamping plate, and the positioning block and the connecting rod are connected through a movable connection.

[0012] A further preferred embodiment: the hydraulic rod has multiple grooves on its outer side, and a slot is formed at the bottom of the groove. The card plate can be embedded in the groove, and the card plate and the groove are detachably connected.

[0013] A further preferred embodiment: the bottom of the card plate is provided with a protrusion, the protrusion can be embedded inside the card slot, and the protrusion and the card slot are movably connected.

[0014] A further preferred embodiment: a retaining ring is nested on the outer side of the hydraulic rod, the retaining ring comprising two semi-rings, and limit plates are fixedly installed on both sides of the two semi-rings, the limit plates being connected by bolts.

[0015] A further preferred embodiment: a limiting block is installed on one side of the card plate, the limiting block is located at the upper end of the retaining ring, and the bottom of the limiting block is connected to the upper end of the retaining ring. Beneficial effects

[0016] 1. By incorporating a positioning assembly, the "U"-shaped connecting block in the connector, combined with the connecting rod, simplifies the disassembly process. During replacement, operators only need to loosen a few fixing bolts or gently pull out the connecting rod to quickly break the connection between the reaction frame and the positioning assembly, eliminating the need for complicated tools and saving time and effort. The through-moving connection between the positioning block on the outer side of the card plate and the connecting rod, along with the fit between the bottom protrusion and the hydraulic rod slot, allows operators to easily separate the reaction frame from the hydraulic rod by following the correct sequence. Furthermore, the retaining ring, composed of double semi-rings and limit plate bolts, works in conjunction with the limit block of the card plate. During replacement, simply unscrewing the retaining ring bolts instantly releases operating space, effectively avoiding mutual obstruction between components. Moreover, thanks to the seamless cooperation of the components in the positioning assembly, the new reaction frame can be precisely positioned immediately after installation, fitting perfectly with the surrounding components, allowing the device to restart quickly, significantly reducing replacement time and greatly improving production efficiency.

[0017] 2. By incorporating a retaining ring, the retaining ring provides stable lateral support for the connection between the reaction frame and the hydraulic rod during daily operation. It consists of two semi-rings and a connecting limiting plate. By tightening bolts, it firmly locks the limiting block on one side of the retaining plate, effectively preventing the retaining plate from shifting in the horizontal direction. Even if there is vibration or material flow impact during equipment operation, it can ensure that the reaction frame is firmly fixed and that the reaction proceeds stably. During reaction frame replacement, the operator can quickly release the lateral restriction on the retaining plate by unscrewing the retaining ring bolts, freeing up ample operating space for disassembly and installation of the reaction frame, avoiding collisions and interference with surrounding components, and making the replacement process smoother. Moreover, the retaining ring has a simple structure, is easy to assemble and disassemble, reduces the difficulty of equipment maintenance, reduces maintenance time caused by complex components, improves the operating efficiency of the entire device, and lays a solid foundation for the continuous and efficient production of chemically active degreasing agents.

[0018] 3. In summary, this chemically active degreasing agent reaction device, through the design of a positioning group and a retaining ring, simplifies disassembly of the "U"-shaped connecting block and connecting rod in the positioning group; simply loosening the bolts or pulling out the connecting rod releases the confinement. The ingenious connection between the retaining plate, connecting rod, and retaining groove facilitates the separation of the reaction frame from the hydraulic rod. During normal operation, the retaining ring, with its double semi-ring and limiting plate structure secured by bolts, provides lateral support to the reaction frame, resisting vibration and impact, and stabilizing the reaction. During replacement, unscrewing the retaining ring bolts releases space, avoids interference, and ensures smooth replacement. With these two features working together, the new reaction frame can be accurately positioned, and the device can be quickly restarted, improving replacement efficiency, reducing maintenance difficulty, and ensuring efficient production of the degreasing agent. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the disassembled structure of the reaction frame and hydraulic rod of this utility model.

[0021] Figure 3 This is a schematic diagram of the positioning group structure of this utility model.

[0022] Figure 4 This is a schematic diagram of the retaining ring structure of this utility model.

[0023] Figure 1-4 In the middle: 1. Box body; 2. Moving assembly; 201. Hydraulic rod; 202. Groove; 203. Slot; 3. Reaction frame; 4. Connecting parts; 401. Connecting block; 402. Connecting rod; 5. Positioning assembly; 501. Positioning rod; 502. Adapter rod; 503. Clamping plate; 504. Connecting ring; 505. Positioning block; 506. Protrusion; 507. Limiting block; 6. Clamping ring; 601. Half ring; 602. Limiting plate. Detailed Implementation

[0024] The following will refer to the appendix in the embodiments of this utility model. Figures 1-4 The technical solutions in the embodiments of this utility model will be clearly and completely described.

[0025] Please see Figure 1-4 In this embodiment of the present invention, a chemically active degreasing agent reaction device includes: a housing 1, a movable assembly 2 at the upper end of the housing 1, a hydraulic rod 201 at one end of the movable assembly 2, a reaction frame 3 below the hydraulic rod 201, a positioning assembly 5 between the reaction frame 3 and the hydraulic rod 201, and multiple connecting parts 4 at the connection between the positioning assembly 5 and the reaction frame 3; the connecting parts 4 include a connecting block 401 and a connecting rod 402, the connecting rod 402 passing through the connecting block 401, and the connecting block 401 being U-shaped, the connecting rod 402 passing through the hollow part of the connecting block 401; the positioning assembly 5 includes a positioning assembly 401 and a positioning rod 402. The reaction frame 3 includes a rod 501, a transition rod 502, a clamping plate 503, and multiple connectors 4. The positioning rod 501 is connected to the transition rod 502 through a connector 4, and the transition rod 502 is connected to the clamping plate 503 through a connector 4. Multiple connectors 4 are provided on the upper end of the reaction frame 3. The connecting rod 402 of the connector 4 passes through the outer surface of the positioning rod 501 and connects to the positioning assembly 5. The clamping plate 503 is embedded inside the output end of the hydraulic rod 201. The bottom of the transition rod 502 is embedded in the hollow part of the connector 4. The connecting rod 402 passes through both ends of the outer side of the transition rod 502, and the connecting rod 402 and the transition rod 502 are movably connected.

[0026] The structure and operation of the moving group 2 in this embodiment, including the operating principle of the device, can be found in patent publication number CN219112348U. This is prior art and will not be described in detail in this embodiment. At the beginning of the device's operation, the hydraulic rod 201 plays a key control role with the cooperation of the moving group 2. The moving group 2 can achieve horizontal displacement adjustment to ensure that the hydraulic rod 201 is accurately positioned above the required working area. When the degreasing agent reaction operation is required, the hydraulic rod 201 starts to extend, and the reaction frame 3 connected below it descends accordingly. At this time, the positioning group 5 begins to perform its precise positioning function, with multiple "concave" shapes. The U-shaped connecting block 401 and the connecting rod 402 passing through it constitute the connecting member 4. They work closely together. The positioning rod 501, the adapter rod 502, and the clamping plate 503 are connected in sequence by the connecting member 4. The connecting rod 402 of the connecting member 4 at the upper end of the reaction frame 3 passes through the positioning rod 501, forming a stable mechanical connection with the positioning group 5. The clamping plate 503 is embedded inside the output end of the hydraulic rod 201, further enhancing the connection stability between the reaction frame 3 and the hydraulic rod 201. The bottom of the adapter rod 502 is embedded in the hollow part of the connecting member 4 and is movably connected to the connecting rod 402, so that the reaction frame 3 can rise. During the descent, the reaction frame remains stable without shaking or shifting, precisely reaching the predetermined reaction position. Once reaction frame 3 is accurately positioned, the preparation reaction of the chemically active degreasing agent can begin. As the core reaction container, reaction frame 3 provides a closed and suitable reaction space for the reactants, ensuring that the chemical reaction proceeds efficiently and orderly without external interference. During this period, positioning group 5 continuously maintains the stable state of reaction frame 3, preventing displacement due to equipment vibration, material flow impact, or other factors, ensuring consistent reaction conditions, and thus guaranteeing the stability of the degreasing agent product quality. Through the ingenious design of the positioning group 5, in conjunction with the hydraulic rod 201 and the reaction frame 3, the reaction frame 3 achieves precise positioning and stable lifting in three-dimensional space. This ensures that each reaction can be initiated under preset optimal conditions, and key parameters such as reactant ratio, reaction temperature, and reaction time are precisely controlled, greatly improving the production quality of chemically active degreasing agents. The product's active ingredient content is stable, and the degreasing effect is reliable. The unique structure of the connector 4 and the positioning group 5 effectively enhances the connection rigidity between the reaction frame 3 and the hydraulic rod 201, reducing shaking and vibration during equipment operation and minimizing interference with the reaction process caused by equipment instability. This not only extends the service life of the equipment and reduces the frequency of maintenance and replacement of parts, but also provides a solid equipment foundation for continuous and large-scale production, improving production efficiency. The design of the hydraulic rod 201 combined with the moving group 2 allows operators to easily and quickly control the position of the reaction frame 3. Whether it is pre-reaction positioning preparation or post-reaction unloading, cleaning, and other subsequent operations, it is simpler and more efficient, reducing the labor intensity of operators, reducing the risk of human error, and optimizing the entire production process.

[0027] In this embodiment of the present invention, a connecting ring 504 is nested on the outer surface of the adapter rod 502, and one of the connectors 4 is fixedly installed on the outside of the connecting ring 504. A positioning block 505 is fixedly installed on the outside of the clamping plate 503, and the positioning block 505 and the connecting rod 402 are connected through a movable connection. Multiple grooves 202 are opened on the outside of the hydraulic rod 201, and a slot 203 is opened at the bottom of the groove 202. The clamping plate 503 can be embedded in the groove 202, and the clamping plate 503 and the groove 202 are detachably connected. The bottom of the card plate 503 is provided with a protrusion 506, which can be embedded into the card slot 203, and the protrusion 506 and the card slot 203 are movably connected; a retaining ring 6 is nested on the outside of the hydraulic rod 201, the retaining ring 6 includes two half rings 601, and limit plates 602 are fixedly installed on both sides of the two half rings 601, and the limit plates 602 are connected by bolts; a limit block 507 is installed on one side of the card plate 503, the limit block 507 is located at the upper end of the retaining ring 6, and the bottom of the limit block 507 is connected to the upper end of the retaining ring 6;

[0028] In the initial preparation phase, the moving group 2 is still responsible for the precise horizontal positioning of the hydraulic rod 201. When the hydraulic rod 201 extends and causes the reaction frame 3 to descend, the newly added structure further ensures stability. The connecting ring 504 nested on the outer surface of the adapter rod 502 is fixed with a connector 4, which makes the layout of the connector 4 more reasonable and the force distribution more even. Together with the original connector 4, it stabilizes the connection between the reaction frame 3 and the positioning group 5 from more directions. The positioning block 505 on the outer side of the clamping plate 503 is connected to the connecting rod 402 through a through-hole. This restricts the degree of freedom of the clamping plate 503, making it more precise and stable when it is embedded in the output end of the hydraulic rod 201. When the clamping plate 503 is embedded in the groove 202 on the outer side of the hydraulic rod 201, its bottom protrusion The 506 is embedded in the slot 203. This nested and engaging structure greatly enhances the vertical connection strength between the reaction frame 3 and the hydraulic rod 201, preventing the reaction frame 3 from shaking or falling off. Simultaneously, a retaining ring 6, composed of two semi-rings 601 and bolted to a limiting plate 602, is installed on the outside of the hydraulic rod 201. A limiting block 507 on one side of the retaining plate 503 is located above and connected to the retaining ring 6, further securing the retaining plate 503 from the side. This comprehensively prevents displacement of the retaining plate 503, ensuring the reaction frame 3 maintains a precise and stable position throughout the reaction process, providing a reliable foundation for the chemical reaction. After the reaction frame 3 is precisely positioned, the reaction begins. The enclosed reaction frame 3 isolates external interference, allowing the reactants to fully mix and react within it. During operation, the reinforced positioning group 5 continuously resists equipment vibration and material impact. With multiple fine connection structures, it strictly maintains the position of the reaction frame 3, ensuring constant reaction conditions and guaranteeing stable and uniform degreasing agent product quality. Through a series of newly added fine connection structures, the positioning accuracy of the reaction frame 3 reaches a higher level, further reducing the positional error in three-dimensional space. This results in more uniform initial mixing of reactants and easier precise control of the reaction process. For example, more precise control of the reaction temperature change curve over time can significantly improve the product quality of chemically active degreasing agents, resulting in minimal fluctuations in active ingredient content and excellent and stable degreasing effects. (Connecting ring 504, positioning block 505, groove 202, and slot 203 are also mentioned.) The components, including the retaining ring 6, work together to form an extremely robust mechanical connection system. This not only greatly extends the service life of equipment parts, reduces maintenance frequency, and lowers maintenance costs, but also makes ultra-precision, large-scale continuous production possible, resulting in a qualitative leap in production efficiency. At the same time, the flexible connection of each component makes it more convenient to replace parts, and it is more flexible to replace the reaction frame 3 when it malfunctions. The ingenious design of each component facilitates installation, disassembly, and maintenance. During operation, operators can easily complete the positioning and unloading of the reaction frame 3 through simple bolt operations and insertion and removal actions, further reducing labor intensity and minimizing the risk of human error. The entire production process is smoother and more efficient.

[0029] Working Principle: Before the chemically active degreasing agent reaction device is put into operation, the moving group 2, according to a preset program or operator instructions, uses its internal structures such as guide rails, sliders, and drive motors (refer to patent publication number CN219112348U) to precisely and smoothly adjust the horizontal position of the hydraulic rod 201 at the upper end of the housing 1, ensuring that the hydraulic rod 201 is accurately suspended directly above the work area where the degreasing agent reaction will take place. When the degreasing agent preparation process is started, the hydraulic rod 201 receives the instruction and begins to extend, driving the reaction frame 3 closely connected below to descend vertically. At this time, the positioning group 5 begins to play a crucial role, with multiple "concave" positions... The connector 4, consisting of the U-shaped connecting block 401 and the connecting rod 402 passing through it, acts like a precise joint, working in tandem. The positioning rod 501, adapter rod 502, and locking plate 503 are sequentially and securely connected using these connectors 4, forming a robust mechanical support structure. The connecting rod 402 of the upper connector 4 of the reaction frame 3 passes through the positioning rod 501, further strengthening the integrity of the reaction frame 3 and the positioning assembly 5. Notably, the locking plate 503 is embedded inside the output end of the hydraulic rod 201, locking the position of the reaction frame 3 from above. The bottom of the adapter rod 502 is embedded in the hollow part of the connector 4 and flexibly connected to the connecting rod 402, providing dynamic stability during the descent of the reaction frame 3. Furthermore, the adapter rod 502... 2. A connector 4 is fixed on the connecting ring 504 nested on the outer surface, which optimizes the force distribution pattern. Together with the original connector 4, it stabilizes the overall structure from more dimensions. The positioning block 505 on the outer side of the clamping plate 503 is connected to the connecting rod 402 through the plate, which restricts the movement space of the clamping plate 503. After the groove 202 on the outer side of the hydraulic rod 201 is embedded and the bottom protrusion 506 is inserted into the slot 203, the vertical connection rigidity is greatly enhanced, eliminating the risk of falling off. At the same time, the clamping ring 6, which is composed of two half rings 601 and is connected to the limiting plate 602 by bolts, together with the limiting block 507 on one side of the clamping plate 503, firmly fixes the clamping plate 503 from the side, locks the position of the reaction frame 3, ensures constant reaction conditions, and lays a solid foundation for the production of high-quality degreasing agent.

Claims

1. A chemical active defatting agent reaction device comprising: The utility model provides a box (1), it is characterized by: the mobile group (2) is provided on the upper end of box (1), one end of mobile group (2) is provided with hydraulic rod (201), the lower of hydraulic rod (201) is provided with reaction frame (3), the positioning group (5) is arranged between reaction frame (3) and hydraulic rod (201), a plurality of connecting pieces (4) are arranged at the connecting place between positioning group (5) and reaction frame (3). The connecting piece (4) includes a connecting block (401) and a connecting rod (402), the connecting rod (402) penetrates the connecting block (401), and the connecting block (401) is concave, the connecting rod (402) penetrates the hollow part of the connecting block (401). The positioning group (5) includes a positioning rod (501), an adapter rod (502), a clamping plate (503) and a plurality of connecting pieces (4), the positioning rod (501) is connected with the adapter rod (502) through a connecting piece (4), and the adapter rod (502) is connected with the clamping plate (503) through a connecting piece (4), the upper end of the reaction frame (3) is provided with a plurality of connecting pieces (4), the connecting rod (402) of the connecting piece (4) is connected with the positioning group (5) by penetrating the outer surface of the positioning rod (501), and the clamping plate (503) is embedded in the inner part of the output end of the hydraulic rod (201).

2. The chemical reactive defatting agent reaction device of claim 1, wherein: The bottom of the adapter rod (502) is embedded in the hollow part of the connecting piece (4), the connecting rod (402) penetrates the outer sides of the two ends of the adapter rod (502), and the connecting rod (402) and the adapter rod (502) are movably connected.

3. The chemical reactive defatting agent reaction device of claim 1, wherein: The outer surface of the adapter rod (502) is nested with a connecting ring (504), one of the connecting pieces (4) is fixedly installed on the outer side of the connecting ring (504), a positioning block (505) is fixedly installed on the outer side of the clamping plate (503), and the positioning block (505) and the connecting rod (402) are movably connected by penetrating each other.

4. A chemical reactive defatting agent reaction device according to claim 3, wherein: A plurality of grooves (202) are formed in the outer side of the hydraulic rod (201), a clamping groove (203) is formed in the inner bottom of the groove (202), the clamping plate (503) can be embedded in the inner part of the groove (202), and the clamping plate (503) and the groove (202) are detachably connected.

5. A chemical reactive defatting agent reaction device according to claim 4, wherein: A protruding block (506) is arranged at the bottom of the clamping plate (503), the protruding block (506) can be embedded in the inner part of the clamping groove (203), and the protruding block (506) and the clamping groove (203) are movably connected.

6. The chemical reactive defatting agent reaction device of claim 1, wherein: A clamping ring (6) is nested on the outer side of the hydraulic rod (201), the clamping ring (6) includes two half rings (601), a limiting plate (602) is fixedly installed on the two sides of each half ring (601), and the limiting plates (602) are connected by bolts.

7. A chemical reactive defatting agent reaction device according to claim 6, wherein: A limiting block (507) is installed on one side of the clamping plate (503), the limiting block (507) is located at the upper end of the clamping ring (6), and the bottom of the limiting block (507) is connected with the upper end of the clamping ring (6).

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