Novel high-flux integrated ball milling device
The new high-throughput ball mill device, with its multi-chamber structure and integrated vibration and rotation design, solves the problems of multi-material production and large-scale production in existing ball mills, improves ball milling efficiency, is suitable for tough and heat-sensitive materials, and reduces component damage.
Patent Information
- Application Number
- CN202422929729.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing vibratory ball mills cannot meet the high-throughput production of various materials, have low single-machine output, are difficult to produce on a large scale, are difficult to grind tough and heat-sensitive materials, and are prone to bearing damage.
It adopts a multi-chamber structure, an integrated vibration and rotation design, an externally mounted drive shaft, and a cooling system to achieve efficient ball milling of various materials and reduce component damage.
It enables high-throughput production of a variety of materials, improves the efficiency of large-scale ball milling, is suitable for tough and heat-sensitive materials, and reduces damage to equipment components.
Smart Images
Figure CN223847044U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ball mill device technical field, concretely to a novel high throughput integrated ball mill device. BACKGROUND
[0002] The vibration ball mill is a kind of chemical machinery, mainly by frame, exciter, mill jar, control system, cooling system, grinding medium etc., through the strong impact breaking and grinding effect to material formation, the mechanical equipment that material is ground to micron level.
[0003] The vibration type ball mill on the market currently has the following problems: ① the single chamber of vibration type ball mill can only ball mill one kind of material at a time, cannot satisfy the high throughput production demand of multiple materials;② the chamber volume of vibration type ball mill is limited, and the single machine output is relatively low, cannot satisfy the demand of large-scale production;③ it is difficult for vibration type ball mill to grind and grind the toughness material, heat-sensitive material and material with high water content;④ the bearing of vibration type ball mill is easily damaged due to long time bearing high-frequency vibration, needs regular maintenance and replacement. Therefore, we propose a novel high throughput integrated ball mill device. UTILITY MODEL CONTENT
[0004] (I) technical problem solved
[0005] In view of the deficiencies in the prior art, the utility model provides a novel high throughput integrated ball mill device, which has the advantages of ball milling multiple different materials and reducing ball mill device component damage, and solves the above problems.
[0006] (II) technical scheme
[0007] In order to achieve the purpose of ball milling multiple different materials and reducing ball mill device component damage, the utility model provides the following technical scheme: a novel high throughput integrated ball mill device, comprising a base and a vibration chamber, the vibration chamber is movably installed above the base, the vibration chamber is movably installed at both ends of the sealing cover, the first transmission shaft is provided on the right sealing cover, the input end of the first transmission shaft is fixedly connected with the first variable speed motor, the first transmission shaft penetrates into the inside of the vibration chamber, the clamp is fixedly installed on the first transmission shaft, the ball mill jar is installed in the clamp, the cooling pipeline is provided on the left sealing cover, the water inlet pipeline and the water outlet pipeline are formed in the cooling pipeline, the fixed ring is fixedly installed on the first transmission shaft and the cooling pipeline, the connecting rod is fixedly installed below the two fixed rings, the transmission arm is movably connected at the bottom of the connecting rod, and the eccentric shaft device is fixedly installed at the top end of the transmission arm.
[0008] Preferably, the base is a hollow structure, the stretching spring is installed on the inside edge of the base, the limit block is fixedly installed in the inside of the base, and the control panel is movably connected to the outside of the base.
[0009] Preferably, the eccentric shaft device comprises a sleeve ring, a second transmission shaft is arranged inside the left side of the sleeve ring, and the input end of the second transmission shaft is fixedly connected with a second variable speed motor.
[0010] Preferably, a limiting template is arranged on the connecting rod and the second transmission shaft, and the limiting template is irregularly shaped.
[0011] Preferably, the transmission arm and the sleeve ring are fixed by welding.
[0012] Preferably, the bottom of the connecting rod adopts a dumbbell structure, and the front end of the transmission arm is movably connected to the bottom of the connecting rod.
[0013] (Three) beneficial effects
[0014] Compared with the prior art, the novel high-throughput integrated ball mill device has the following beneficial effects:
[0015] ① The multi-chamber structure can simultaneously ball mill multiple different materials, meeting the high-throughput production demand;
[0016] ② The enlarged chamber can ball mill more materials at a time, meeting the large-scale production demand, and the ball milling efficiency is improved;
[0017] ③ The vibration and rotation integration can ball mill tough materials and materials with high water content that are difficult to grind and pulverize;
[0018] ④ The external transmission shaft can effectively reduce the damage of the ball mill device components caused by high-frequency vibration; BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a structural schematic view of the utility model;
[0020] Figure 2 It is a structural side view of the ball mill chamber of the utility model;
[0021] Figure 3 It is a structural front view of the eccentric shaft device of the utility model;
[0022] Figure 4 It is a structural side view of the eccentric shaft device of the utility model.
[0023] In the drawing: 1 vibration chamber, 2 ball mill tank, 3 clamp, 4 fixed ring, 5 connecting rod, 6 limiting template, 7 sleeve ring, 8 sleeve ring and transmission arm, 9 first variable speed motor, 10 second variable speed motor, 11 second transmission shaft, 12 tension spring, 13 water outlet pipeline, 14 water inlet pipeline, 15 control panel, 16 base, 17 first transmission shaft. DETAILED DESCRIPTION
[0024] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0025] Please refer to Figures 1-4 A novel high-flux integrated ball mill device, comprising a base 16 and a vibration chamber 1, the base 16 is a hollow structure, a tension spring 12 is installed on the inner edge of the base 16, a limiting block is fixedly installed inside the base 16, a control panel 15 is movably connected to the outer side of the base 16, and an intelligent control system is provided, which can adjust the vibration frequency, rotating speed and time according to the characteristics and grinding requirements of the materials in the ball mill tank 2, realize accurate control, the vibration chamber 1 is movably installed above the base 16, sealing covers are movably installed at both ends of the vibration chamber 1, a first transmission shaft 17 is arranged on the right sealing cover, a first variable speed motor 9 is fixedly connected to the input end of the first transmission shaft 17, the first transmission shaft 17 penetrates into the inside of the vibration chamber 1, a clamp 3 is fixedly installed on the first transmission shaft 17, a ball mill tank 2 is installed in the clamp 3, the number of the clamps 3 is eight, and four clamps are evenly distributed around the first transmission shaft 17, the ball mill tanks 2 on the plurality of clamps 3 can independently load different kinds of materials, a cooling pipeline is arranged on the left sealing cover, a water inlet pipeline 14 and a water outlet pipeline 13 are arranged on the cooling pipeline, fixed rings 4 are fixedly installed on the first transmission shaft 17 and the cooling pipeline, connecting rods 5 are fixedly installed below the two fixed rings 4, transmission arms 8 are movably connected to the bottom of the connecting rods 5, the bottom of the connecting rod 5 adopts a dumbbell structure, the front end of the transmission arm 8 is movably connected to the bottom of the connecting rod 5, an eccentric shaft device is fixedly installed at the top end of the transmission arm 8, synchronous high-frequency vibration is generated through the eccentric shaft structure, so that the grinding balls and materials in the ball mill tank produce high-speed collision and friction, thereby crushing the materials, the eccentric shaft device comprises a sleeve ring 7, the transmission arm 8 and the sleeve ring 7 are fixedly connected by welding, a second transmission shaft 11 is arranged on the left side of the inside of the sleeve ring 7, a second variable speed motor 10 is fixedly connected to the input end of the second transmission shaft 11, limiting templates 6 are arranged on the connecting rods 5 and the second transmission shaft 11, the limiting templates 6 are irregular in shape, the second transmission shaft 11 is arranged outside the vibration chamber 1 and does not produce synchronous vibration with the vibration chamber 1, which can effectively reduce the damage of the main shaft and bearing of the ball mill device due to long-time bearing of high-frequency vibration.
[0026] In summary, the new high-flux integrated ball mill device, through the independent multi-chamber structure, an enlarged main vibration chamber 1, the chamber is provided with a plurality of independent ball mill tanks 2, each ball mill tank 2 can independently load different kinds of materials to meet the high-flux and large-scale production demand; through the external arrangement of the vibration transmission shaft, and not follow the synchronous vibration of the vibration chamber 1, which can effectively reduce the damage of the main shaft and bearing and other components of the ball mill device due to long-term bearing high-frequency vibration, through the rotation mechanism, all ball mill tanks 2 in the vibration chamber 1 are connected to the first variable speed motor 9 through the first transmission shaft 17, while vibrating up and down on the vibration chamber 1, a certain internal rotation is generated, forming the bidirectional movement of vibration and rotation ball milling, to adapt to the toughness material which is difficult to grind and grind, the material with high water content.
[0027] Due to the mechanical movement in the ball milling process will generate a large amount of heat, through the setting of the cooling pipeline, for maintaining the temperature of each ball mill tank 2, to prevent the material from overheating, to adapt to part of the heat-sensitive material.
[0028] It should be noted that the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes the elements inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or equipment including the element.
[0029] Although the embodiments of the present application have been shown and described, it is understood by those skilled in the art that various changes, modifications, replacements and variations of the embodiments can be made without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A novel high throughput integrated ball mill apparatus comprising a base (16) and a vibrating chamber (1), characterized in that: The base (16) is movably mounted with a vibration chamber (1), both ends of the vibration chamber (1) are movably mounted with a sealing cover, a first transmission shaft (17) is arranged on the right sealing cover, the input end of the first transmission shaft (17) is fixedly connected with a first variable speed motor (9), the first transmission shaft (17) penetrates into the inside of the vibration chamber (1), a clamp (3) is fixedly installed on the first transmission shaft (17), a ball mill tank (2) is installed in the clamp (3), a cooling pipeline is arranged on the left sealing cover, a water inlet pipeline (14) and a water outlet pipeline (13) are arranged on the cooling pipeline, a fixed ring (4) is fixedly installed on the first transmission shaft (17) and the cooling pipeline, two fixed rings (4) are fixedly installed with a connecting rod (5) below, the connecting rod (5) is movably connected with a transmission arm (8) at the bottom, the top end of the transmission arm (8) is fixedly installed with an eccentric shaft device.
2. A novel high throughput integrated ball mill device as claimed in claim 1, wherein: The base (16) is a hollow structure, the inside edge of the base (16) is installed with a tension spring (12), the inside of the base (16) is fixedly installed with a limiting block, the outside of the base (16) is movably connected with a control panel (15).
3. A novel high throughput integrated ball mill device as claimed in claim 1, wherein: The eccentric shaft device includes a sleeve ring (7), a second transmission shaft (11) is arranged on the inside left side of the sleeve ring (7), the input end of the second transmission shaft (11) is fixedly connected with a second variable speed motor (10).
4. A novel high throughput integrated ball mill device as claimed in claim 1, wherein: The connecting rod (5) and the second transmission shaft (11) are provided with a limiting template (6), the limiting template (6) is irregularly shaped.
5. A novel high throughput integrated ball mill device as claimed in claim 1, wherein: The number of the clamps (3) is eight, and four are evenly distributed around the first transmission shaft (17).
6. A novel high throughput integrated ball mill device as claimed in claim 1, wherein: The transmission arm (8) and the sleeve ring (7) are fixed by welding.
7. A novel high throughput integrated ball mill device as claimed in claim 1, wherein: The bottom of the connecting rod (5) adopts a dumbbell structure, and the front end of the transmission arm (8) is movably connected to the bottom of the connecting rod (5).