Full-automatic detection device for multiple workpieces

By combining adjustment components, detection components, and classification components, fully automated detection of multiple workpieces is achieved, solving the problem of the inability to perform assembly-line detection in existing technologies and improving detection efficiency.

CN223847526UActive Publication Date: 2026-01-30SUZHOU YILAIERTE MASCH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520127445.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-30
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Existing multi-workpiece inspection devices cannot achieve assembly line inspection and require manual assistance, which affects inspection efficiency.

Method used

The system employs an adjustment component, a detection component, and a classification component. The adjustment component allows for rapid adjustment of the workpiece position, the detection component performs multi-directional detection, and the classification component enables automatic classification of the workpiece, thus achieving assembly line-style inspection.

Benefits of technology

It achieves fully automated inspection of workpieces, eliminating the need for manual intervention and improving inspection efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223847526U_ABST
    Figure CN223847526U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of workpiece detection devices, in particular to a multi-workpiece full-automatic detection device which comprises a detection tray, a vibration feeding disc, an adjusting assembly, a detection assembly and a classification assembly, the detection tray is coaxially fixed to an output shaft of external driving equipment, and the vibration feeding disc is arranged on one side of the detection tray. According to the utility model, the rapid adjustment of the position of the workpiece at the edge of the detection tray is realized through the adjustment assembly, the workpiece is driven to move through the rotation of the detection tray, the workpiece is detected in multiple directions through the detection assembly, and after detection, the advancing route of the workpiece is blocked through an arc-shaped baffle plate in the classification assembly, so that the detection accuracy is improved. Therefore, qualified and unqualified workpieces can be rapidly classified, automation can be achieved while assembly line type detection work of the workpieces is achieved, manual participation is avoided, time and labor are saved, and meanwhile the working efficiency is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of workpiece detection devices, in particular to a full-automatic detection device for multiple workpieces. BACKGROUND

[0002] A workpiece refers to a part or component required in a manufacturing process, which is usually processed from raw materials. The workpiece plays a crucial role in the manufacturing process because its material, shape, size, and other factors directly affect the performance and quality of the final product. Therefore, during the manufacturing process, the manufacturing and processing of the workpiece must be precise, accurate, and meet the specified standards and specifications.

[0003] In addition, the quality of the workpiece directly affects the quality of the final product. Therefore, during the manufacturing process, workers must pay great attention to the manufacturing quality of the workpiece and conduct strict quality control on the workpiece. Common workpiece quality problems include material inconsistency, size deviation, and surface roughness. In order to ensure the quality of the final product, detection devices are often used to detect workpieces during the manufacturing process.

[0004] However, the current detection devices for workpieces are still problematic to some extent. For example, in the multi-workpiece automatic detection device disclosed in the publication CN217888731U, although multiple feeding mechanisms and multiple detection components are used for cross-operation to enable automatic detection of multiple workpieces simultaneously and improve work efficiency, the multiple workpieces need to be disassembled and assembled during detection, which is extremely time-consuming and labor-intensive. This device cannot realize assembly line operation and full-automatic detection, and requires manual assistance for detection, which affects the detection efficiency of the workpiece. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at providing a full-automatic detection device for multiple workpieces, which can solve the problem that the current detection device cannot detect workpieces in an assembly line manner and affects the detection efficiency.

[0006] The full-automatic detection device for multiple workpieces provided by the application adopts the following technical scheme:

[0007] A full-automatic detection device for multiple workpieces comprises:

[0008] A detection tray is coaxially fixed on the output shaft of a driving device, so that the driving device drives the detection tray to rotate. The detection tray is provided with a vibrating feeding disc on one side.

[0009] An adjusting assembly is arranged at one side of the detection tray and partially above the detection tray, and comprises a first supporting base, a guide rod, a first tray, a second tray, a first transmission rod, a second transmission rod, a first adjusting wheel and a second adjusting wheel.

[0010] A detection assembly is arranged at one side of the detection tray.

[0011] A classification assembly is arranged at the edge of the detection tray.

[0012] In one or more embodiments of the present application, the adjusting assembly further comprises a first driven disc, a first driving disc, a first belt, a second driven disc, a second driving disc and a second belt.

[0013] In one or more embodiments of the present application, the detection assembly comprises a second supporting base, a sliding rod, a sliding block and a detection head.

[0014] In one or more embodiments of the present application, the classification assembly comprises a bottom plate, an arc-shaped baffle, a straight baffle, an air cylinder and a classification baffle.

[0015] In one or more embodiments of the utility model, two groups of detection assemblies are arranged, and detection heads in the two groups of detection assemblies are arranged along the horizontal direction and the vertical direction respectively.

[0016] In one or more embodiments of the utility model, the first tray and the second tray are rotatably connected with tensioning wheels, and the tensioning wheels abut against one side of the first belt and the second belt respectively.

[0017] In one or more embodiments of the utility model, a screw rod is rotatably connected to the first support seat, and a screw hole is arranged through the first tray, the first tray is threadedly connected with the screw rod through the screw hole, the bottom of the first support seat is fixed with a servo motor, two servo motors are arranged, and the output shafts of the two servo motors are coaxially fixed with the screw rod and the guide rod.

[0018] Compared with the prior art, the utility model discloses an adjusting assembly, a detection assembly and a classification assembly, and then the inner side and the outer side of the workpiece are adjusted by the first adjusting wheel and the second adjusting wheel in the adjusting assembly, so that the position of the workpiece at the edge of the detection tray can be quickly adjusted, the workpiece is moved by the rotation of the detection tray, the workpiece is detected in multiple directions by the detection assembly, and after detection, the travel route of the workpiece is blocked by the arc-shaped baffle in the classification assembly, so that the qualified and unqualified workpieces can be quickly classified, the workpiece assembly line type detection operation can be realized, and automation can be realized, so that manual participation is avoided, time and labor are saved, and work efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments in the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating creative labor.

[0020] Figure 1 It is an external overall structure schematic view of a full-automatic detection device for multiple workpieces in the embodiment of the application.

[0021] Figure 2 It is a detection assembly structure schematic view in the embodiment of the application.

[0022] Figure 3 It is a classification assembly structure schematic view in the embodiment of the application.

[0023] Figure 4 It is an adjusting assembly structure schematic view in the embodiment of the application.

[0024] Figure 5 Figure 1 is a schematic diagram of a tensioning wheel and its connecting structure in the embodiment of the present application.

[0025] Legend of reference signs:

[0026] 1, detection tray; 2, vibration feeding tray; 3, adjusting assembly; 31, first support seat; 32, guide rod; 33, first tray; 34, second tray; 35, first transmission rod; 36, second transmission rod; 37, first adjusting wheel; 38, second adjusting wheel; 39, first driven disc; 310, first driving disc; 311, first belt; 312, second driven disc; 313, second driving disc; 314, second belt; 315, tensioning wheel; 316, screw rod; 317, servo motor; 4, detection assembly; 41, second support seat; 42, sliding rod; 43, sliding block; 44, detection head; 5, classification assembly; 51, bottom plate; 52, arc-shaped baffle; 53, straight baffle; 54, air cylinder; 55, classification baffle. DETAILED DESCRIPTION

[0027] In order to make the personnel in the technical field better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by the personnel in the field without making creative efforts should belong to the scope of protection of the present application.

[0028] The embodiment of the present application discloses a full-automatic detection device for multiple workpieces.

[0029] Reference Figure 1 and Figure 2 The full-automatic detection device for multiple workpieces comprises a detection tray 1, a vibration feeding tray 2, an adjusting assembly 3, a detection assembly 4 and a classification assembly 5. The detection tray 1 is coaxially fixed on an output shaft of an external driving device, and the vibration feeding tray 2 is arranged on one side of the detection tray 1.

[0030] The adjusting assembly 3 is arranged on one side of the detection tray 1 and partially above the detection tray 1, and the adjusting assembly 3 comprises a first supporting base 31, a guide rod 32, a first tray 33, a second tray 34, a first transmission rod 35, a second transmission rod 36, a first adjusting wheel 37 and a second adjusting wheel 38, the first supporting base 31 is fixed on one side of the detection tray 1 and above the detection tray 1, the guide rod 32 is fixed in the first supporting base 31, one end of the first tray 33 is slidably connected to the guide rod 32, the second tray 34 is fixed above the first tray 33, the first transmission rod 35 is rotatably connected between the other end of the first tray 33 and the second tray 34, the second transmission rod 36 is rotatably connected to one end of the second tray 34 away from the first transmission rod 35, the first adjusting wheel 37 is coaxially fixed on the first transmission rod 35, and the second adjusting wheel 38 is coaxially fixed on the second transmission rod 36;

[0031] The detection assembly 4 for detecting the workpieces is arranged on one side of the detection tray 1, the detection assembly 4 comprises a second supporting base 41, a sliding rod 42, a sliding block 43 and a detection head 44, the second supporting base 41 is fixed on one side of the detection tray 1, the sliding rod 42 is fixed on the second supporting base 41, the sliding block 43 is slidably connected to the sliding rod 42, and the detection head 44 is arranged on the sliding block 43 and connected with an external electric control device;

[0032] The classification assembly 5 is arranged at the edge of the detection tray 1, and the classification assembly 5 comprises a bottom plate 51, an arc-shaped baffle 52, a straight baffle 53, a gas cylinder 54 and a classification baffle 55, the bottom plate 51 is arranged on one side of the detection tray 1 through an external supporting structure, the arc-shaped baffle 52 and the straight baffle 53 are arranged at the edge of the detection tray 1, the gas cylinder 54 is fixed on the bottom plate 51, and the classification baffle 55 is connected to the telescopic end of the gas cylinder 54, and one end of the classification baffle 55 is in an arc-shaped structure and the other end is in a straight line structure.

[0033] In the utility model, the adjusting assembly 3, the detection assembly 4 and the classification assembly 5 are arranged, the first adjusting wheel 37 and the second adjusting wheel 38 in the adjusting assembly 3 are used for adjusting the inner side and the outer side of the workpiece respectively, the position of the workpiece at the edge of the detection tray 1 can be quickly adjusted, the detection tray 1 is used for driving the workpiece to move through rotation, the workpiece is detected in multiple directions through the detection assembly 4, the arc-shaped baffle 52 in the classification assembly 5 is used for blocking the travel route of the workpiece after detection, the qualified workpiece and the unqualified workpiece can be quickly classified, the workpiece detection operation in a flow line mode can be realized, automation can be realized, manual participation can be avoided, time and labor can be saved, and the work efficiency is greatly improved.

[0034] Reference Figure 3 And Figure 4In the embodiment, the adjusting assembly 3 further comprises a first driven disc 39, a first driving disc 310, a first belt 311, a second driven disc 312, a second driving disc 313 and a second belt 314, the first driven disc 39 is coaxially fixed on the first transmission rod 35, the first driving disc 310 is limitingly connected on the guide rod 32 and is in sliding connection with the guide rod 32, the first belt 311 is arranged between the first driven disc 39 and the first driving disc 310, the second driven disc 312 is coaxially fixed on the first transmission rod 35 and is located above the second tray 34, the second driving disc 313 is coaxially fixed on the second transmission rod 36, and the second belt 314 is arranged between the second driven disc 312 and the second driving disc 313.

[0035] In the embodiment, the first transmission rod 35 and the second transmission rod 36 can be synchronously rotated with the guide rod 32 through the first belt 311 and the second belt 314, and the first adjusting wheel 37 and the second adjusting wheel 38 are synchronously driven to rotate, and the position of the workpiece is quickly adjusted through the first adjusting wheel 37 and the second adjusting wheel 38.

[0036] Referring to Figure 5 In the embodiment, the first tray 33 and the second tray 34 are both rotationally connected with tensioning wheels 315, and the tensioning wheels 315 abut against one side of the first belt 311 and the second belt 314 respectively.

[0037] The tension of the first belt 311 and the second belt 314 is improved through the tensioning wheels 315, so that slipping during linkage is avoided.

[0038] The detection assembly 4 is provided with at least two groups, and the detection heads 44 in the two groups are arranged in the horizontal direction and the vertical direction respectively, so that detection work is performed through the detection heads 44 with multiple angles, thereby effectively ensuring the accuracy of detection.

[0039] In the embodiment, a screw rod 316 is rotationally connected to the first support base 31, and a screw hole is arranged through the first tray 33, the first tray 33 is threadedly connected with the screw rod 316 through the screw hole, the first support base 31 is fixed with two servo motors 317 at the bottom, the output shafts of the two servo motors 317 are coaxially fixed with the screw rod 316 and the guide rod 32 respectively, and the servo motors 317 are connected with an external electric control device.

[0040] In the embodiment, the screw rod 316 and the guide rod 32 are driven to rotate by the servo motors 317 respectively, so that the first tray 33 can be threadedly connected, and at the same time, the first driving disc 310 can slide on the guide rod 32 and synchronously rotate with the guide rod 32, so that the device can be adjusted according to the actual height of the workpiece.

[0041] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

[0042] Furthermore, it should be understood that although the present specification is described in terms of embodiments, not every embodiment according to the present specification needs to exhibit each and every characteristic specified in the present specification. The specification can also be described in terms of a single preferred embodiment, it being understood that this single preferred embodiment can exhibit not every aspect or feature of the present specification. The specification can also be described in terms of a generic statement that the disclosure can include one, some, or all of a list of features. It is further understood that the specification is to be considered as a whole and not with reference to a single feature or design element alone.

Claims

1. A full-automatic inspection apparatus for a plurality of workpieces, characterized by comprising: The utility model relates to a kind of detection device for workpiece, including: Detection tray (1), the detection tray (1) is used to be coaxially fixed on the output shaft of driving equipment, so that driving equipment drives the rotation of the detection tray (1), and the detection tray (1) is provided with vibration feeding tray (2) on one side; Adjusting assembly (3) is used to adjust the position of workpiece on the detection tray (1), and the adjusting assembly (3) is arranged on one side of the detection tray (1), and part is located above the detection tray (1), and the adjusting assembly (3) includes first support seat (31), guide rod (32), first tray (33), second tray (34), first transmission rod (35), second transmission rod (36), first adjusting wheel (37) and second adjusting wheel (38), the first support seat (31) is fixed on one side of the detection tray (1), and is located above the detection tray (1), the guide rod (32) is fixed in the first support seat (31), one end of the first tray (33) is slidably connected on the guide rod (32), the second tray (34) is fixed above the first tray (33), the first transmission rod (35) is rotatably connected between the other end of the first tray (33) and the second tray (34), the second transmission rod (36) is rotatably connected on the second tray (34) away from one end of the first transmission rod (35), the first adjusting wheel (37) is coaxially fixed on the first transmission rod (35), and the second adjusting wheel (38) is coaxially fixed on the second transmission rod (36); Detection assembly (4) is used for detecting workpiece, and the detection assembly (4) is arranged on one side of the detection tray (1); Classification assembly (5) is used for classifying qualified and unqualified workpieces, and the classification assembly (5) is arranged at the edge of the detection tray (1).

2. The full-automatic multi-workpiece detection device according to claim 1, characterized in that: The adjusting assembly (3) further includes first driven disc (39), first driving disc (310), first belt (311), second driven disc (312), second driving disc (313) and second belt (314), the first driven disc (39) is coaxially fixed on the first transmission rod (35), the first driving disc (310) is limitingly connected on the guide rod (32) and is slidably connected with the guide rod (32), the first belt (311) is arranged between the first driven disc (39) and the first driving disc (310), the second driven disc (312) is coaxially fixed on the first transmission rod (35) and is located above the second tray (34), the second driving disc (313) is coaxially fixed on the second transmission rod (36), and the second belt (314) is arranged between the second driven disc (312) and the second driving disc (313).

3. The full-automatic multi-workpiece detection device according to claim 1, characterized in that: The detection assembly (4) comprises a second support base (41), a sliding rod (42), a sliding block (43) and a detection head (44), the second support base (41) is fixed on one side of the detection tray (1), the sliding rod (42) is fixed on the second support base (41), the sliding block (43) is slidingly connected on the sliding rod (42), and the detection head (44) is arranged on the sliding block (43).

4. The full-automatic multi-workpiece detection device according to claim 1, characterized in that: The classification assembly (5) comprises a bottom plate (51), an arc-shaped baffle (52), a straight baffle (53), a cylinder (54) and a classification baffle (55), the bottom plate (51) is arranged on one side of the detection tray (1) through an external support structure, the arc-shaped baffle (52) and the straight baffle (53) are arranged at edges of the detection tray (1), the cylinder (54) is fixed on the bottom plate (51), the classification baffle (55) is connected to a telescopic end of the cylinder (54), one end of the classification baffle (55) is in an arc-shaped structure, and the other end is in a straight line structure.

5. The full-automatic multi-workpiece detection device according to claim 3, characterized in that: The detection assembly (4) is provided with at least two groups, and the detection heads (44) in the two groups of detection assemblies (4) are arranged in a transverse direction and a vertical direction respectively.

6. The full-automatic multi-workpiece detection device according to claim 2, characterized in that: The first tray (33) and the second tray (34) are rotationally connected with tensioning wheels (315), and the tensioning wheels (315) are respectively abutted on one side of the first belt (311) and the second belt (314).

7. The full-automatic multi-workpiece detection device according to claim 1, characterized in that: A screw rod (316) is rotationally connected to the first support base (31), and a screw hole is penetratingly arranged on the first tray (33), the first tray (33) is threadedly matched with the screw rod (316) through the screw hole, the bottom of the first support base (31) is fixed with servo motors (317), the servo motors (317) are provided with two, and output shafts of the two servo motors (317) are coaxially fixed with the screw rod (316) and the guide rod (32).

Citation Information

Patent Citations

  • Multi-workpiece automatic detection device

    CN217888731U