Automatic feeding shaping machine
By designing an automatic feeding and shaping machine, and using a wedge pushing mechanism to achieve automatic feeding and shaping of bushings, the problems of low processing efficiency and poor mechanical gripping stability in existing technologies have been solved, and stable automatic feeding and efficient shaping of bushings have been achieved.
Patent Information
- Application Number
- CN202520027691.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-06
AI Technical Summary
The existing bushing processing efficiency is low, requiring manual feeding and the mechanical gripper has poor stability, making it difficult to achieve efficient automated production.
An automatic feeding and shaping machine was designed, comprising a feeding device, a shaping device, a support, a drive device, an upper mold assembly, a lower mold assembly, and a wedge pushing mechanism. The wedge pushing mechanism realizes the automatic feeding and shaping of the bushing, avoiding mechanical gripping. The friction between the wedge and the slider drives the push head to slide, thereby realizing the automatic pushing of the bushing into the shaping hole.
It improved the efficiency of bushing forming, realized stable automatic feeding and forming of bushings, and improved production efficiency.
Smart Images

Figure CN223847819U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical automation technical field, especially a kind of automatic feeding shaping machine. BACKGROUND
[0002] The production of sliding bearing in the market is increasing year by year, and the sliding bearing is divided into shaft sleeve (straight cylinder), shaft sleeve with flange, gasket, slider and the like according to its structure. Among them, the proportion of shaft sleeve is the highest, accounting for more than 70% of the total sliding bearing. With the widespread application of composite materials, the sliding bearing is changed from the original integral type to the circular shaft sleeve with joints made of composite planar sheet through rolling, and then the machining is completed through shaping and the like. The existing shaft sleeve often needs to be placed manually into the mold, and the shaft sleeve is pressed into the mold shaping by manually controlling the equipment such as punch machine, which is too low in processing efficiency and is not conducive to continuous production. In the Chinese patent CN212168596U, a shaft sleeve shaping device is disclosed, which comprises a workbench, a cleaning assembly and a shaping mechanism. The cleaning assembly is fixedly arranged at the middle position of the workbench. The workbench is fixedly provided with a feeding mechanism on one side. The end of the feeding mechanism is provided with a channel connected to the cleaning assembly. The side of the end of the feeding mechanism is provided with a wedge pushing mechanism. The cleaning assembly comprises a fixing mechanism and a cleaning mechanism fixedly arranged on the workbench. The shaping mechanism is fixedly arranged on the other side of the workbench. The workbench is also fixedly provided with a transferring mechanism. The shaping mechanism comprises a jig seat and a punch mechanism. The jig seat is fixedly arranged on the workbench. The jig seat is provided with a containing groove. The punch mechanism comprises a first gantry, a hydraulic rod, a mounting plate and a punch column fixedly arranged on the mounting plate. The device can efficiently clean and shape the shaft sleeve. Although the above-mentioned device can achieve automatic feeding, it still has room for improvement because the stability is poor when the shaft sleeve is grabbed by the mechanical claw. SUMMARY
[0003] Therefore, the utility model provides an automatic feeding shaping machine to solve the above technical problems.
[0004] The application discloses an automatic feeding and shaping machine which comprises a feeding device and a shaping device arranged on one side of the feeding device. The shaping device comprises a shaping workbench arranged on one side of the feeding device, a support fixedly arranged on the shaping workbench, a driving device arranged on the support, an upper die assembly arranged on the support and away from the shaping workbench, a lower die assembly arranged on the support and close to the shaping workbench, and a inclined wedge pushing mechanism arranged between the upper die assembly and the lower die assembly. The upper die assembly comprises an upper die frame connected with the connecting piece at one end, a pressing head arranged on the upper die frame and facing the middle area of the end surface of the lower die assembly, and a inclined wedge arranged on the upper die frame and facing away from the feeding device. The end surface of the inclined wedge facing the opening of the support is inclined, and the inclined surface of the inclined wedge extends towards the lower die assembly along the side of the inclined wedge close to the opening of the support. The lower die assembly comprises a lower die frame arranged in the support, two guide rods arranged on the lower die frame, a feeding track arranged on the lower die frame and facing the feeding device, a shaping hole arranged in the middle area of the lower die frame, and a feeding groove arranged on the lower die frame and communicated with the feeding track and the shaping hole respectively. The side of the lower die frame facing the feeding device is in a stepped shape. One end of the feeding track is communicated with the feeding track, and the other end of the feeding track is fixedly arranged on the step of the lower die frame and communicated with the feeding groove. The inclined wedge pushing mechanism comprises a guide rail arranged on the side of the upper die frame away from the feeding device, a sliding block slidingly arranged on the guide rail, a return spring arranged on one end of the sliding block, a inclined wedge arranged on the side of the upper die frame away from the feeding device, a pushing rod arranged on the end surface of the sliding block facing the feeding groove, and a pushing head arranged on the end of the pushing rod. The end surface of the inclined wedge away from the adjacent reinforcing rib is inclined, and the inclined surface of the inclined wedge extends towards the lower die assembly along the side of the inclined wedge away from the adjacent reinforcing rib. The pushing head is connected with the free end of the pushing rod and accommodated in the feeding groove. The sliding block is arranged corresponding to the inclined wedge. The end surface of the sliding block facing the inclined wedge is inclined and parallel to the inclined surface of the inclined wedge. When the sliding block is in the initial position, the end of the inclined wedge corresponding to the inclined surface of the sliding block.
[0005] Further, the feeding device comprises a feeding workbench, a vibrating disc fixedly arranged on the feeding workbench, and a feeding track arranged on the feeding workbench.
[0006] Further, one end of the feeding track is communicated with the vibrating disc, and the other end of the feeding track is arranged towards the shaping device.
[0007] Further, two reinforcing ribs are arranged at the end of the support away from the shaping table.
[0008] Further, the driving device comprises a telescopic mechanism arranged on the support, a transmission mechanism arranged on the end of the telescopic mechanism away from the support, and a driving motor arranged on the transmission mechanism.
[0009] Further, the movable end of the telescopic mechanism penetrates through the support and is connected with the upper die assembly; a connecting piece is arranged on the movable end of the telescopic mechanism.
[0010] Further, the movable end of the telescopic mechanism penetrates through the support and is connected with the upper die assembly; a connecting piece is arranged on the movable end of the telescopic mechanism.
[0011] Further, at least two guide sleeves are arranged on the end face of the upper die frame towards the lower die assembly.
[0012] Further, the inner bottom face of the feeding track is in the same horizontal plane with the end face of the feeding groove.
[0013] Compared with the prior art, the automatic feeding shaping machine provided by the utility model realizes the shaping of the shaft sleeve through the cooperation of the upper die frame and the lower die frame, the feeding groove arranged on the lower die frame, the feeding track, the push head, the inclined wedge and the push mechanism. The automatic feeding shaping machine is characterized in that the push head is arranged on the inclined wedge, the movable end of the telescopic mechanism penetrates through the support and is connected with the upper die assembly, the movable end of the telescopic mechanism is provided with a connecting piece, the movable end of the telescopic mechanism penetrates through the support and extends to the upper die assembly, the end face of the upper die frame towards the lower die assembly is provided with at least two guide sleeves, the inner bottom face of the feeding track is in the same horizontal plane with the end face of the feeding groove, and the inclined wedge push mechanism is arranged on the lower die frame and is used in cooperation with the inclined wedge. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 FIG. 1 is a structural schematic view of an automatic feeding shaping machine provided by the utility model.
[0015] Figure 2 FIG. 2 is a structural schematic view of a lower die assembly and an inclined wedge push mechanism of the automatic feeding machine. Figure 1
[0016] FIG. 3 is a structural schematic view of another view of the inclined wedge push mechanism. Figure 3 Figure 2 DETAILED DESCRIPTION
[0017] The specific embodiments of this utility model are described in further detail below. It should be understood that the description of the embodiments of this utility model herein is not intended to limit the scope of protection of this utility model.
[0018] like Figures 1 to 3 The diagram shown is a structural schematic of an automatic feeding and shaping machine provided by this utility model. The automatic feeding and shaping machine includes a feeding device 10 and a shaping device 20 disposed on one side of the feeding device 10. It is conceivable that the automatic feeding and shaping machine also includes other functional structures, such as guide rail supports, screw holes, etc., which are technologies known to those skilled in the art and will not be described in detail here.
[0019] The loading device 10 includes a loading worktable 11 fixed to the ground, a vibratory feeder 12 fixedly mounted on the loading worktable 11, and a loading guide rail 13 mounted on the loading worktable 11 and located between the vibratory feeder 12 and the shaping device 20. One end of the loading guide rail 13 is connected to the vibratory feeder 12, and the other end faces the shaping device 20. The vibratory feeder 12 can transport the workpiece along its own track to the loading guide rail 13 by vibration. The loading device 10 transports the workpiece to be shaped to the shaping device 20 through the vibratory feeder 12 and the loading guide rail 13.
[0020] The shaping equipment 20 includes a shaping worktable 21 fixed on the ground, a support 22 disposed on the shaping worktable 21, a drive device 23 disposed on one end of the support 22 away from the shaping worktable 21, an upper mold assembly 24 disposed on the side of the support 22 away from the shaping worktable 21, a lower mold assembly 25 disposed on the side of the support 22 close to the shaping worktable 21, and a wedge pusher mechanism 26 disposed between the upper mold assembly 24 and the lower mold assembly 25.
[0021] It is conceivable that a material drop hole is provided in the middle area of the shaping worktable 21, so that the shaped bushing can fall from the material drop hole for easy collection.
[0022] Please see Figure 1 The outer contour of the support 22 is U-shaped. Two reinforcing ribs 221 are provided at the end of the support 22 away from the shaping worktable 21 to improve the load-bearing capacity and structural strength of the support 22.
[0023] The driving device 23 comprises a telescopic mechanism 231 arranged on the support 22, a transmission mechanism 232 arranged on the end of the telescopic mechanism 231 away from the support 22, and a driving motor 233 arranged on the transmission mechanism 232. The movable end of the telescopic mechanism 231 penetrates through the support 22 and is connected with the upper die assembly 24. A connecting piece 234 is arranged on the movable end of the telescopic mechanism 231. The other end of the connecting piece 234 is connected with the upper die assembly 24, so as to drive the upper die assembly 24 to move along the axial direction of the telescopic mechanism 231. The structure and working principle of the telescopic mechanism 231 are prior art, and thus will not be described here in detail.
[0024] The transmission mechanism 232 can be an existing belt transmission, chain transmission, gear transmission and the like, and its purpose is to transmit the power of the driving motor 233 to the telescopic mechanism 231, so that the telescopic mechanism 231 can reciprocate.
[0025] The upper die assembly 24 comprises an upper die frame 241 connected with the connecting piece 234 at one end, and a pressing head 242 arranged on the upper die frame 241 at the middle region of the end face facing the lower die assembly 25.
[0026] The upper die frame 241 reciprocates under the driving of the telescopic mechanism 231. At least two guide sleeves 243 are further arranged on the end face of the upper die frame 241 facing the lower die assembly 25. The guide sleeves 243 are tubular members and play a guiding role. The upper die frame 241 is provided with through holes corresponding to the inner holes of the two guide sleeves 243. The guide sleeves 243 are used in cooperation with the lower die assembly 25, which will be described below.
[0027] The pressing head 242 is used for pressing the shaft sleeve to be shaped into the lower die assembly 25. Its shape and size should be designed according to the shape and size of the shaft sleeve to be shaped.
[0028] The lower die assembly 25 comprises a lower die frame 251 arranged in the support 22, two guide rods 252 arranged on the lower die frame 251, a feeding track 253 arranged on the side of the lower die frame 251 facing the feeding device 10, a shaping hole 254 arranged in the middle region of the lower die frame 251, and a feeding groove 255 arranged on the lower die frame 251 and communicating with the feeding track 253 and the shaping hole 254 at both ends respectively.
[0029] The lower die frame 251 is inserted into the guide sleeve 243 through two guide rods 252, and the lower die frame 251 is fixedly connected with the support 22, so that the upper die frame 241 can be prevented from shaking during use. The two guide rods 252 can pass through the through holes on the upper die frame 241 through the guide sleeve 243, so as to ensure the consistency of the upper die assembly 24 and the lower die assembly 25 during movement.
[0030] Please refer to Figure 2 The lower die frame 251 is stepped towards one side of the feeding device 10, and one end of the feeding rail 253 is arranged on the step of the lower die frame 251. One end of the feeding rail 253 is in communication with the feeding rail 13, and the other end is fixedly arranged on the step of the lower die frame 251 and in communication with the feeding groove 255, so as to guide the shaft sleeve in the feeding rail 13 into the feeding groove 255. The inner bottom surface of the feeding rail 253 and the end surface of the feeding groove 255 are in the same horizontal plane. The feeding rail 253 and the lower die frame 251 can be connected and fixed by bonding, welding or the like.
[0031] The sizing hole 254 coincides with the center axis of the pressing head 242, and the size of the sizing hole 254 is greater than that of the pressing head 242, so that the pressing head 242 can be inserted into the sizing hole 254. It is conceivable that the sizing hole 254 corresponds to the position of the blanking hole on the sizing workbench 21. Different shape specifications of sizing dies can be embedded in the sizing hole 254 according to actual needs, so as to shape shaft sleeves of different specifications without changing the size of the sizing hole 254, thereby increasing the applicable range.
[0032] The inclined wedge feeding mechanism 26 comprises a guide rail 261 arranged on the side of the lower die frame 251 away from the feeding device 10, a sliding block 262 slidingly arranged on the guide rail 261, a return spring 263 arranged on one end of the sliding block 262, an inclined wedge 264 arranged on the side of the upper die frame 241 away from the feeding device 10, a push rod 266 arranged on the end face of the sliding block 262 towards the feeding groove 255, and a push head 267 arranged on the end of the push rod 266.
[0033] The sliding block 262 slides along the guide rail 261, and the return spring 263 enables the sliding block 262 to return to the initial position when not subjected to external force. The sliding block 262 is arranged corresponding to the inclined wedge 264. The end face of the sliding block 262 towards the inclined wedge 264 is inclined, and is parallel to the inclined face of the inclined wedge 264.
[0034] The outer contour shape of the inclined wedge 264 please refer to Figure 1The inclined wedge 264 is inclined towards one side of the slider 262, and the inclined surface of the inclined wedge 264 matches the inclined surface of the slider 262, so that when the inclined wedge 264 is driven by the upper mold assembly 24 to move downwards, the slider 262 is driven to slide on the guide rail 261, and in particular, in this embodiment, when the inclined wedge 264 is driven by the upper mold assembly 24 to move downwards, the slider 262 slides away from the side of the shaping hole 254 to push the next material to be shaped.
[0035] When the slider 262 is in the initial position, the inclined surface of the inclined wedge 264 matches the inclined surface of the slider 262. One end of the push rod 266 is fixedly arranged on the slider 262, and the other end extends to the feeding groove 255. The push head 267 is connected with the free end of the push rod 266 and is accommodated in the feeding groove 255.
[0036] The end of the push head 267 towards the shaping hole 254 is concave arc-shaped, which can better match the shape of the shaft sleeve and make the shaft sleeve bear force uniformly to avoid rolling of the shaft sleeve. When the slider 262 is in the initial position, the push head 267 and the push rod 266 partially overlap with one end of the feeding rail 253, so as to block the shaft sleeve in the feeding rail 253 from entering the feeding groove 255 and prevent the shaft sleeve from falling off.
[0037] When in use, the driving mechanism 23 pushes the upper die holder 241 to move towards the lower die holder 251, and then the inclined wedge 264 contacts with the inclined surface of the slider 262. As the upper die holder 241 is pressed down, the contact surface between the inclined wedge 264 and the slider 262 gradually increases, so that the slider 262 slides outwards along the guide rail 261 as a whole. At this time, the push rod 266 and the push head 267 slide with the slider 262 until the push rod 266 and the push head 267 no longer block one end of the feeding track 253, at which time, one shaft sleeve is pushed into the feeding groove 255 under the pushing of other shaft sleeves. Then, the driving mechanism 23 drives the upper die holder 241 to move away from the lower die holder 251, and when the slider 262 is not under the action of external force, it is reset by the reset spring 263, while driving the push head 267 to push the shaft sleeve into the shaping hole 254, and at the same time block one end of the feeding track 253. Then, the above steps are repeated again, and a new shaft sleeve will enter the feeding groove 255, and since a shaft sleeve has been placed in the shaping hole 254, the pressure head 242 will press the shaft sleeve into the mold in the shaping hole 254. And the push head 267 will push the next shaft sleeve into the shaping hole 254, and the above steps will be repeated subsequently. And after the shaping of the previous shaft sleeve, it will be embedded in the shaping hole 254, and the next shaft sleeve will push the previous shaft sleeve out of the shaping hole 254.
[0038] It should be noted that the stroke of the inclined wedge 264 and the slider 262, the stroke of the push head 267 and the stroke of the pressure head 242 should be strictly set. Specifically, when the inclined wedge 264 is pressed down to the maximum stroke, the inclined surface of the inclined wedge 264 still maintains contact with the inclined surface of the slider 262. The pressure head 242 is inserted into the shaping hole 254. The push head 267 will slide with the slider 262 along the feeding groove 255, and no longer block the feeding track 253, at which time the shaft sleeve will enter the feeding groove 255. As the inclined wedge 264 rises, it gradually comes out of contact with the slider 262, and the pressure head 242 also rises with the inclined wedge 264. The slider 262 is reset under the action of the pulling force of the reset spring 263. When the inclined wedge 264 comes out of contact with the slider 262, and the slider 262 returns to the initial position, the end surface of the push head 267 provided with a circular arc is located at the side of the shaping hole 254, and at the same time, the shaft sleeve is pushed into the shaping hole 254.
[0039] Compared with the prior art, the automatic feeding and shaping machine provided by the utility model realizes the automatic feeding and shaping of the shaft sleeve by setting the upper die holder 241 and the lower die holder 251 in the support 22, setting the pressing head 242 and the inclined wedge 264 on the upper die holder 241, setting the shaping hole 254 on the lower die holder 251 to cooperate with the pressing head 242 to shape the shaft sleeve, connecting the discharging track 13 with the feeding track 253 to avoid the grabbing step of the mechanical claw and make the shaft sleeve conveying more stable, setting the feeding groove 255 on the lower die holder 251 to place the single shaft sleeve, setting the inclined wedge pushing mechanism 26 on the lower die holder 251 to cooperate with the inclined wedge 264, driving the pushing head 267 to slide along the feeding groove 255 through the friction of the two inclined surfaces of the sliding block 262 and the inclined wedge 264, making the shaft sleeve in the feeding track 253 fall into the feeding groove 255 in the process of the outward sliding of the pushing head 267, pulling the sliding block 262 back to the original position through the reset spring 263, and pushing the shaft sleeve into the shaping hole 254 through the pushing head 267, so as to realize the automatic feeding and improve the shaping efficiency.
[0040] The above is only the preferred embodiment of the utility model, and is not used for limiting the protection scope of the utility model, and any modification, equivalent replacement or improvement in the spirit of the utility model is covered in the claim scope of the utility model.
Claims
1. An automatic loading and sizing machine characterized in that: The automatic feeding and shaping machine comprises a feeding device and a shaping device arranged on one side of the feeding device.
2. The automatic loading and sizing machine of claim 1, wherein: The feeding device comprises a feeding track, and the shaping device comprises a shaping workbench arranged on one side of the feeding device, a support fixedly arranged on the shaping workbench, a driving device arranged on the support, an upper die assembly arranged on the side of the support away from the shaping workbench, a lower die assembly arranged on the side of the support close to the shaping workbench, and a wedge pushing mechanism arranged between the upper die assembly and the lower die assembly.
3. The automatic loading and sizing machine of claim 2, wherein: Two reinforcing ribs are arranged on the end of the support away from the shaping workbench. The driving device comprises a telescopic mechanism arranged on the support. An active end of the telescopic mechanism is provided with a connecting piece. The upper die assembly comprises an upper die frame connected with the connecting piece at one end, a pressing head arranged on the end face of the upper die frame towards the middle region of the lower die assembly, and a wedge arranged on the end face of the upper die frame away from the feeding device towards the lower die assembly. The end face of the wedge towards the opening of the support is a slope, and the slope extends towards the lower die assembly along the side of the wedge close to the opening of the support. The lower die assembly comprises a lower die frame arranged in the support, two guide rods arranged on the lower die frame, a feeding track arranged on the side of the lower die frame towards the feeding device, a shaping hole arranged in the middle region of the lower die frame, and a feeding groove arranged on the lower die frame and communicated with the feeding track and the shaping hole respectively. The side of the lower die frame towards the feeding device is in a stepped shape. One end of the feeding track is communicated with the feeding track, and the other end is fixedly arranged on the step of the lower die frame and communicated with the feeding groove. The wedge pushing mechanism comprises a guide rail arranged on the side of the upper die frame away from the feeding device, a sliding block slidingly arranged on the guide rail, a reset spring arranged on one end of the sliding block, a wedge arranged on the side of the upper die frame away from the feeding device, a pushing rod arranged on the end face of the sliding block towards the feeding groove, and a pushing head arranged on the end of the pushing rod. The end face of the wedge away from the adjacent reinforcing rib is a slope, and the slope extends towards the lower die assembly along the side of the wedge away from the adjacent reinforcing rib. The pushing head is connected with the free end of the pushing rod and accommodated in the feeding groove. The sliding block is arranged corresponding to the wedge. The end face of the sliding block towards the wedge is a slope and parallel to the slope of the wedge. When the sliding block is in the initial position, the end of the wedge towards the sliding block corresponds to the slope of the sliding block.
4. The automatic loading and sizing machine of claim 1, wherein: The driving device comprises a telescopic mechanism arranged on the support, a transmission mechanism arranged on the end of the telescopic mechanism away from the support, and a driving motor arranged on the transmission mechanism.
5. The automatic loading and sizing machine of claim 4, wherein: The movable end of the telescopic mechanism extends through the support to the upper die assembly; a connecting piece is arranged on the movable end of the telescopic mechanism.
6. The automatic loading and sizing machine of claim 4, wherein: The movable end of the telescopic mechanism extends through the support to the upper die assembly.
7. The automatic loading and sizing machine of claim 1, wherein: At least two guide sleeves are further arranged on the end surface of the upper die frame facing the lower die assembly.
8. The automatic loading and sizing machine of claim 1, wherein: The shaping hole coincides with the central axis of the pressure head, and the size of the shaping hole is greater than that of the pressure head.
9. The automatic loading and sizing machine of claim 1, wherein: The inner bottom surface of the feeding track is in the same horizontal plane as the end surface of the feeding groove.
Citation Information
Patent Citations
Shaft sleeve shaping equipment
CN212168596U