Die-casting die structure
By combining heat-absorbing pipes, heat-conducting fins, and a cooling aluminum box on the surface of the fixed mold, along with a circulation system of a circulating pump and cooling pipes, the problem of slow cooling speed of the fixed mold is solved, achieving rapid cooling and improving die-casting production efficiency.
Patent Information
- Application Number
- CN202520465806.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-17
AI Technical Summary
The existing die-casting mold structure lacks a rapid cooling structure for the fixed mold, resulting in a slow cooling rate for the fixed mold, which prolongs the die-casting cycle and reduces production efficiency.
Heat-absorbing pipes are fixed on the surface of the mold, and a heat dissipation mechanism is formed by combining heat-conducting fins and a cooling aluminum box with a heat dissipation fan. A circulation system consisting of a circulating pump and cooling pipes is used to achieve rapid circulation of coolant, remove heat, and improve the cooling efficiency of the mold.
It accelerates the cooling speed of the mold, shortens the die-casting cycle, improves production efficiency, and meets the needs of large-scale, high-efficiency production in modern manufacturing.
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Figure CN223848064U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to die casting die technical field, in particular to a die casting die structure. BACKGROUND
[0002] In modern manufacturing industry, as a kind of efficient metal forming process, die casting is widely used in automobile, aerospace, electronic communication and many other fields, die casting is to melt metal under high pressure and high speed into mould cavity, and under pressure, it is rapidly solidified and formed, so as to obtain the casting with high precision, complex shape and good surface quality.
[0003] The side surface of the die casting part near the parting line position is affected by the shrinkage of the bottom surface after the fixed mould is separated from the existing die casting die structure, and gap can be generated between the side surface of the die casting part and the side surface of the movable mould of the die;
[0004] The existing patent (announcement number: CN214185188U) a kind of novel die casting die structure, including fixed mould and movable mould, fixed mould and movable mould are opposite arrangement, its characterized in that: the inner side of movable mould is equipped with core, the inner side of fixed mould is equipped with cavity, core and cavity are matched, core extends into cavity, and gap is formed between core and cavity, the upper surface of movable mould is equipped with demoulding limiting slot, demoulding limiting slot is close to core, demoulding limiting slot is connected with gap, using the novel die casting die structure of the utility model, demoulding limiting slot is equipped on the upper surface of movable mould, when fixed mould separates, the demoulding limiting slot on the upper surface of movable mould can continue to limit die casting part, prevent the side surface of die casting part near parting line position and the gap between the core side of die.
[0005] For the above problems, the existing patent provides a solution, but the existing die casting die structure lacks the structure for quickly cooling fixed mould, which leads to slow cooling speed of fixed mould, greatly prolongs the whole die casting cycle, and thus reduces production efficiency.
[0006] Therefore, a die casting die structure is provided. UTILITY MODEL CONTENT
[0007] The utility model aims at providing a die casting die structure, which can solve the problem that the existing die casting die structure lacks the structure for quickly cooling fixed mould, which leads to slow cooling speed of fixed mould, greatly prolongs the whole die casting cycle, and thus reduces production efficiency.
[0008] In order to achieve the above object, the utility model provides the following technical scheme: A die casting die structure, including the limit board, the rear side fixed connection of limit board top has the circulating mechanism, the top fixed connection of circulating mechanism has the support plate, the top fixed connection of support plate has the fixed mould, the surface fixed connection of fixed mould has the heat dissipation mechanism, the both sides fixed connection of support plate top has the support frame, the top fixed connection of support frame inboard has the air cylinder, the bottom fixed connection of air cylinder has the movable mould;
[0009] The heat dissipation mechanism includes a heat absorption pipe, a heat conduction fin, a cooling aluminum box and four cooling fans, the heat absorption pipe is fixedly connected to the surface of the fixed mold, the heat conduction fin is welded to the surface of the heat absorption pipe, the cooling aluminum box is fixedly connected to the top of the limit plate, and the cooling fan is fixedly connected to the top of the cooling aluminum box.
[0010] Preferably, the circulating mechanism includes a cooling pipe, a liquid storage tank, three water outlet pipes, a water suction pipe and a circulating pump, and the cooling pipe is fixedly connected to the inner side of the heat conduction fin.
[0011] Preferably, the liquid storage tank is fixedly connected to the rear side of the top of the limit plate, the bottom of the cooling pipe penetrates through the support plate and the liquid storage tank and is fixedly connected to the top of the inner side of the liquid storage tank, the water outlet pipe is fixedly connected to the bottom of the front side of the liquid storage tank, and the front side of the water outlet pipe is fixedly connected to the rear side of the cooling aluminum box.
[0012] Preferably, the water suction pipe is fixedly connected to the bottom of the front side of the cooling aluminum box, the front side of the water suction pipe is fixedly connected to the rear side of the circulating pump, the circulating pump is fixedly connected to the front side of the top of the limit plate, and the top of the cooling pipe penetrates through the support plate and is fixedly connected to the front side of the circulating pump.
[0013] Preferably, the two sides of the fixed mold are fixedly connected with limit rods, the top of the limit rod is fixedly connected with a limit ring, and the two sides of the movable mold are slidably connected to the surface of the limit rod.
[0014] Preferably, the front side and the rear side of the water outlet pipe are fixedly connected with sealing rings, and the surface of the sealing ring is coated with anticorrosive paint.
[0015] Preferably, the bottom of the circulating pump is fixedly connected with a reinforcing seat, and the surface of the reinforcing seat is coated with anticorrosive paint.
[0016] Preferably, heat dissipation fins are welded to the two sides of the cooling aluminum box, and the surface of the heat dissipation fin is coated with heat conduction paint.
[0017] Compared with the prior art, the utility model has the beneficial effects that:
[0018] 1、The heat absorption pipe of the circulating mechanism is fixedly connected to the surface of the fixed mold, can directly and quickly absorb the heat generated by the fixed mold, the heat conduction fins are welded on the surface of the heat absorption pipe, the heat dissipation area is greatly increased, the heat conduction efficiency is further improved, the heat of the fixed mold can be quickly transmitted to other parts of the heat dissipation mechanism, and the cooling speed of the fixed mold is accelerated;
[0019] 2、The circulating flow of the cooling liquid of the heat dissipation mechanism accelerates the heat transfer and dissipation, improves the cooling efficiency of the fixed mold, thereby shortens the die casting cycle, improves the production efficiency, and the rapid cooling speed enables the die casting production to proceed to the next cycle faster, and meets the demand of large-scale and high-efficiency production of modern manufacturing industry. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is the overall structure diagram of the die casting mold structure of the utility model;
[0021] Figure 2 It is the structure schematic view of the heat dissipation mechanism of the utility model;
[0022] Figure 3 It is the structure schematic view of the circulating mechanism of the utility model;
[0023] Figure 4 It is the structure schematic view of the limiting ring of the utility model;
[0024] Figure 5 It is the structure schematic view of the reinforcing seat of the utility model.
[0025] In the drawing, 1, limiting plate, 2, circulating mechanism, 21, cooling pipe, 22, liquid storage tank, 23, water outlet pipe, 24, water suction pipe, 25, circulating pump, 3, support plate, 4, fixed mold, 5, heat dissipation mechanism, 51, heat absorption pipe, 52, heat conduction fin, 53, cooling aluminum box, 54, heat dissipation fan, 6, support frame, 7, air cylinder, 8, movable mold, 9, limiting rod, 10, limiting ring, 11, sealing ring, 12, reinforcing seat, 13, heat dissipation fin. DETAILED DESCRIPTION
[0026] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0027] Please refer to Figures 1-5 The utility model provides technical scheme:
[0028] A die-casting mold structure includes a limiting plate 1, a circulation mechanism 2 fixedly connected to the rear side of the top of the limiting plate 1, a support plate 3 fixedly connected to the top of the circulation mechanism 2, a fixed mold 4 fixedly connected to the top of the support plate 3, a heat dissipation mechanism 5 fixedly connected to the surface of the fixed mold 4, support frames 6 fixedly connected to both sides of the top of the support plate 3, a cylinder 7 fixedly connected to the top of the inner side of the support frame 6, and a moving mold 8 fixedly connected to the bottom of the cylinder 7.
[0029] The heat dissipation mechanism 5 includes a heat absorption pipe 51, heat conduction fins 52, a cooling aluminum box 53, and four cooling fans 54. The heat absorption pipe 51 is fixedly connected to the surface of the fixed mold 4, the heat conduction fins 52 are welded to the surface of the heat absorption pipe 51, the cooling aluminum box 53 is fixedly connected to the top of the limiting plate 1, and the cooling fans 54 are fixedly connected to the top of the cooling aluminum box 53.
[0030] In this embodiment: The limiting plate 1 supports and limits the circulation mechanism 2; the support plate 3 supports and limits the fixed mold 4 and the support frame 6. The fixed mold 4 is one of the important components in the die-casting mold for forming the casting. It cooperates with the moving mold 8 to form the cavity of the casting. The support frame 6 provides support and fixation for the cylinder 7 and the moving mold 8, ensuring their stability during operation. The cylinder 7 extends and retracts, realizing the opening and closing action of the moving mold 8 and the fixed mold 4, completing the die-casting process of the casting. The moving mold 8 and the fixed mold 4 cooperate to form a complete die-casting cavity. Driven by the cylinder 7, it opens and closes with the fixed mold 4, realizing the die-casting of the casting and absorbing heat. The tube 51 is directly fixed to the surface of the fixed mold 4, which can quickly absorb the heat generated by the fixed mold 4. The heat-conducting fins 52 greatly increase the heat dissipation area and improve the efficiency of heat conduction. The heat absorbed by the heat-absorbing tube 51 is quickly diffused into the surrounding environment, which accelerates the cooling speed of the fixed mold 4. The cooling aluminum box 53, in cooperation with the circulation mechanism 2, allows the coolant to flow in the cooling aluminum box 53, further removing heat and achieving effective heat dissipation. The cooling fan 54 accelerates the airflow around the cooling aluminum box 53, quickly dissipating the heat on the cooling aluminum box 53 into the surrounding environment, improving the heat dissipation efficiency and ensuring that the fixed mold 4 can be kept within a suitable operating temperature range.
[0031] Specifically, such as Figure 3 As shown, the circulation mechanism 2 includes a cooling pipe 21, a liquid storage tank 22, three water outlet pipes 23, a water pumping pipe 24, and a circulation pump 25. The cooling pipe 21 is fixedly connected to the inner side of the heat-conducting fins 52.
[0032] Specifically, such as Figure 3 As shown, the liquid storage tank 22 is fixedly connected to the rear side of the top of the limiting plate 1. The bottom of the cooling pipe 21 passes through the support plate 3 and the liquid storage tank 22 respectively and is fixedly connected to the top of the inner side of the liquid storage tank 22. The water outlet pipe 23 is fixedly connected to the bottom of the front side of the liquid storage tank 22, and the front side of the water outlet pipe 23 is fixedly connected to the rear side of the cooling aluminum box 53.
[0033] Specifically, as shown in Figure 3 The front side of the water suction pipe 24 is fixedly connected to the rear side of the circulating pump 25, the circulating pump 25 is fixedly connected to the front side of the top of the limiting plate 1, and the top of the cooling pipe 21 penetrates through the support plate 3 and is fixedly connected to the front side of the circulating pump 25.
[0034] In this embodiment: by arranging the cooling pipe 21 fixedly connected to the inner side of the heat-conducting fin 52, the cooling liquid flows therein and can fully contact the heat-conducting fin 52, and timely take away the heat transferred from the mold 4, and the cooling pipe 21 penetrates through the support plate 3 and the liquid tank 22, so that the cooling liquid can flow smoothly in the entire circulating system, forming an effective heat exchange circuit, improving the cooling efficiency, the liquid tank 22 serves as a storage container for the cooling liquid, and the liquid tank 22 provides sufficient cooling liquid reserve for the circulating mechanism 2, the water outlet pipe 23 delivers the cooling liquid in the liquid tank 22 to the cooling aluminum box 53, the design of the three water outlet pipes 23 increases the delivery flow of the cooling liquid, which can quickly supply the cooling liquid to the cooling aluminum box 53, ensuring that the cooling aluminum box 53 has enough cooling liquid for heat dissipation work, the water suction pipe 24 sucks the cooling liquid in the cooling aluminum box 53 back to the circulating pump 25 after heat dissipation, completing the circulation of the cooling liquid, and the circulating pump 25 provides power for the circulation of the cooling liquid, and through continuous power output, the cooling liquid circulates between the cooling pipe 21, the liquid tank 22 and the cooling aluminum box 53, realizing a high-efficiency heat exchange process, thereby effectively reducing the temperature of the mold 4, shortening the die casting cycle and improving the production efficiency.
[0035] Specifically, as shown in Figure 4 The two sides of the mold 4 are fixedly connected to the limiting rods 9, the top of the limiting rods 9 is fixedly connected to the limiting ring 10, and the two sides of the movable mold 8 are slidingly connected to the surface of the limiting rods 9.
[0036] Specifically, as shown in Figure 4 The front side and the rear side of the water outlet pipe 23 are fixedly connected to the sealing ring 11, and the surface of the sealing ring 11 is coated with anticorrosive paint.
[0037] In the embodiment, the limiting rod 9 is arranged to provide guiding and limiting effect for the movement of the movable mold 8, and the movable mold 8 can only move linearly along the direction of the limiting rod 9 during the mold opening and closing process, effectively avoiding the deviation or shaking of the movable mold 8 during the movement, ensuring the accurate alignment of the movable mold 8 and the fixed mold 4 during the mold closing, and improving the forming precision and quality of the die casting. The limiting ring 10 is arranged to block and position, preventing the movable mold 8 from separating from the limiting rod 9 during upward movement, further ensuring the stability and safety of the movable mold 8 movement. The sealing ring 11 is arranged to effectively seal the connection part of the water pipe 23 and the cooling aluminum box 53, preventing the cooling liquid from leaking during circulation. The corrosion-resistant paint is arranged to enhance the corrosion resistance of the sealing ring 11.
[0038] Specifically, as shown in Figure 5 The bottom of the circulating pump 25 is fixedly connected with a reinforcing seat 12, and the surface of the reinforcing seat 12 is coated with corrosion-resistant paint.
[0039] Specifically, as shown in Figure 4 The two sides of the cooling aluminum box 53 are welded with heat dissipation fins 13, and the surface of the heat dissipation fins 13 is coated with heat-conducting paint.
[0040] In the embodiment, the reinforcing seat 12 is arranged to increase the installation stability of the circulating pump 25, the corrosion-resistant paint is arranged to protect the reinforcing seat 12 from being eroded by corrosive substances in the surrounding environment, the heat dissipation fins 13 are arranged to more effectively dissipate the heat absorbed by the cooling aluminum box 53 to the surrounding environment, improving the heat dissipation efficiency of the cooling aluminum box 53, and the heat-conducting paint is arranged to make the heat transfer and diffusion on the heat dissipation fins 13 faster, thereby more efficiently dissipating the heat.
[0041] Working principle: first, when the die casting production is needed, the operator powers on and starts the circulating pump 25, opens the circulation of the cooling liquid, the circulating pump 25 provides power, through the three water outlet pipes 23, the cooling liquid is pumped out from the liquid storage tank 22 into the cooling aluminum tank 53, the cooling liquid in the cooling aluminum tank 53 enters the circulating pump 25 through the water suction pipe 24, the circulating pump 25 guides the cooling liquid to the inside of the cooling pipe 21, so that the cooling liquid starts to circulate between the cooling pipe 21, the liquid storage tank 22 and the cooling aluminum tank 53, forming an effective heat exchange circuit, then the operator powers on and starts the air cylinder 7, the air cylinder 7 starts to work, the air cylinder 7 drives the movable die 8 to slide downward along the limiting rod 9, then the operator pours the molten metal into the cavity formed by the fixed die 4 and the movable die 8, during the die casting process, the fixed die 4 will generate a large amount of heat due to contact with the high-temperature molten metal, at this time, the heat absorption pipe 51 fixed directly on the surface of the fixed die 4 rapidly absorbs the heat, then the heat is rapidly spread through the heat dissipation fins 52, the heat dissipation fins 52 that have absorbed the heat are in full contact with the cooling liquid flowing in the cooling pipe 21, the cooling liquid circulates in the cooling pipe 21, constantly taking away the heat transferred from the heat dissipation fins 52, at the same time, the heat dissipation fins 13 welded on both sides of the cooling aluminum tank 53 can transfer and spread the heat absorbed by the cooling aluminum tank 53 to the surrounding environment, at this time, the operator powers on and starts the cooling fan 54, the cooling fan 54 accelerates the air flow around the cooling aluminum tank 53 to quickly dissipate the heat on the cooling aluminum tank 53, further improving the heat dissipation efficiency, when the casting cools and solidifies, the operator starts the air cylinder 7 again, the air cylinder 7 works again, drives the movable die 8 to slide upward along the limiting rod 9, completes the mold opening action, then the operator can take out the formed casting, finally, when the die casting production task is completed, the operator turns off the circulating pump 25, stops the circulation of the cooling liquid, the whole die casting mold structure can be cleaned and maintained, ready for the next production.
[0042] The above is only a preferred embodiment of the present application, and is not intended to limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A die-casting mould structure comprising a spacer plate (1), characterised in that: The top of the limiting plate (1) is fixedly connected with a circulating mechanism (2), the top of the circulating mechanism (2) is fixedly connected with a supporting plate (3), the top of the supporting plate (3) is fixedly connected with a fixed mold (4), the surface of the fixed mold (4) is fixedly connected with a heat dissipation mechanism (5), the top of the two sides of the supporting plate (3) is fixedly connected with a supporting frame (6), the top of the inner side of the supporting frame (6) is fixedly connected with a gas cylinder (7), and the bottom of the gas cylinder (7) is fixedly connected with a movable mold (8). The heat dissipation mechanism (5) comprises a heat absorption pipe (51), a heat conduction fin (52), a cooling aluminum box (53) and four heat dissipation fans (54), the heat absorption pipe (51) is fixedly connected to the surface of the fixed mold (4), the heat conduction fin (52) is welded to the surface of the heat absorption pipe (51), the cooling aluminum box (53) is fixedly connected to the top of the limiting plate (1), and the heat dissipation fan (54) is fixedly connected to the top of the cooling aluminum box (53).
2. A die casting mould structure according to claim 1, characterised in that: The circulating mechanism (2) comprises a cooling pipe (21), a liquid storage tank (22), three water outlet pipes (23), a water suction pipe (24) and a circulating pump (25), and the cooling pipe (21) is fixedly connected to the inner side of the heat conduction fin (52).
3. A die casting mould structure according to claim 2, characterised in that: The liquid storage tank (22) is fixedly connected to the back of the top of the limiting plate (1), the bottom of the cooling pipe (21) penetrates through the supporting plate (3) and the liquid storage tank (22) and is fixedly connected to the top of the inner side of the liquid storage tank (22), the water outlet pipe (23) is fixedly connected to the bottom of the front side of the liquid storage tank (22), and the front side of the water outlet pipe (23) is fixedly connected to the back of the cooling aluminum box (53).
4. A die casting mould structure according to claim 2, characterised in that: The water suction pipe (24) is fixedly connected to the bottom of the front side of the cooling aluminum box (53), the front side of the water suction pipe (24) is fixedly connected to the back of the circulating pump (25), the circulating pump (25) is fixedly connected to the front side of the top of the limiting plate (1), and the top of the cooling pipe (21) penetrates through the supporting plate (3) and is fixedly connected to the front side of the circulating pump (25).
5. A die casting mold structure according to claim 1, characterized by: The two sides of the fixed mold (4) are fixedly connected with limiting rods (9), the top of the limiting rod (9) is fixedly connected with a limiting ring (10), and the two sides of the movable mold (8) are slidably connected to the surface of the limiting rod (9).
6. A die casting mould structure according to claim 2, characterised in that: The front side and the back side of the water outlet pipe (23) are fixedly connected with sealing rings (11), and the surface of the sealing ring (11) is coated with anticorrosive paint.
7. A die casting mould structure according to claim 2, characterised in that: The bottom of the circulating pump (25) is fixedly connected with a reinforcing seat (12), and the surface of the reinforcing seat (12) is coated with anticorrosive paint.
8. A die casting mould structure according to claim 1, characterised in that: The two sides of the cooling aluminum box (53) are welded with heat dissipation fins (13), and the surface of the heat dissipation fin (13) is coated with heat conduction paint.
Citation Information
Patent Citations
Novel die-casting die structure
CN214185188U