Welding tool for integrated wire harness

By designing an integrated wire harness welding fixture, the push-drive cylinder and positioning drive cylinder are used to achieve convenient positioning and push-drive control of the wire harness, which solves the problems of poor welding accuracy and instability in the existing technology and improves welding accuracy and stability.

CN223848468UActive Publication Date: 2026-01-30HENAN WANHAOSI ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202520427130.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-01-30
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

Existing technologies cannot provide convenient positioning and feeding control for automotive integrated wiring harnesses, resulting in poor welding accuracy and instability.

Method used

An integrated wire harness welding fixture was designed, comprising a fixture base, a wire harness feeding frame, a positioning mechanism, and a welding operation frame. The fixture utilizes a push-drive cylinder and a positioning drive cylinder to push and limit the clamping of the wire harness, thereby improving welding accuracy and stability.

Benefits of technology

It enables convenient positioning and feeding control of integrated wire harnesses, improving welding accuracy and stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223848468U_ABST
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Abstract

The utility model discloses an integrated wire harness welding tool which comprises a tool machine table, a wire harness feeding machine frame, a positioning mechanism and a welding operation machine frame are installed on the surface of the upper end of the tool machine table, a material pushing and feeding driving air cylinder is installed on the wire harness feeding machine frame, a positioning driving air cylinder is installed on the positioning mechanism, and a welding operation driving air cylinder is installed on the welding operation machine frame. The output end of the positioning driving air cylinder is fixedly connected with a positioning chuck through a driving rod, a welding operation air cylinder is installed on the welding operation machine frame, and the front end of the welding operation air cylinder is fixedly connected with a welding operation machine head through a telescopic rod. According to the utility model, the integrated wire harness is fixedly arranged on the wire harness fixing pedestal, and the wire harness can be pushed to a specified position through the material pushing driving cylinder on the wire harness feeding rack, so that a welding operation machine head on the welding operation rack can conveniently carry out welding operation on the wire harness; and meanwhile, the wire harness can be limited, clamped and fixed through the positioning mechanism, and the precision and stability of the wire harness in the welding operation process are further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of integrated wiring harness processing, and specifically relates to a welding tool for integrated wiring harness. BACKGROUND

[0002] It is known that welding is a connection mode in modern industry, which is mainly used for connecting two parts together. After the two parts are fixed by welding, they are close to integration, so this welding connection mode has become one of the common processing modes in mechanical manufacturing industry. When one or more automobile integrated wiring harnesses are welded to the base body, there is generally a certain position, that is, the corresponding welding position on the base body where the automobile integrated wiring harness is to be welded.

[0003] The Chinese authorized patent document with publication number CN211102359U belongs to the technical field of automobile wiring harness welding tool, especially the welding tool for automobile integrated wiring harness. The first fixing table is fixedly connected to the upper end of the workbench. The wire port is arranged on the surface of the first fixing table. The surface of the workbench is provided with a sliding groove. The sliding groove is movably connected with a sliding block. The lower end of the sliding groove is provided with a movable groove. The lower end of the sliding block is fixedly connected with a threaded cap. The threaded cap is arranged in the movable groove. The upper end of the sliding block is fixedly connected with a second fixing table. The upper end of the second fixing table is fixedly connected with a supporting table. The supporting table is fixedly connected with a first fixing clamp on the upper end. The first fixing clamp is fixedly connected with a first hinge on the side surface. The first hinge is fixedly connected with a second fixing clamp on the upper end. The inner wall of the first fixing clamp is fixedly connected with a connecting block. The utility model overcomes the defect of low welding precision of the existing automobile integrated wiring harness and achieves the purpose of improving the welding precision of the automobile integrated wiring harness.

[0004] The above-mentioned prior art cannot conveniently position and control the pushing of the automobile integrated wiring harness, resulting in poor precision and instability of the wiring harness during welding operation. Therefore, a new type of welding tool for integrated wiring harness needs to be developed. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a welding tool for integrated wiring harness to solve the problem of poor precision and instability of the wiring harness during welding operation caused by the inability to conveniently position and control the pushing of the automobile integrated wiring harness in the prior art.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kind of welding tooling of integrated wiring harness, including tooling machine table, the upper end surface of tooling machine table is respectively equipped with wiring harness feeder frame, positioning mechanism and welding operation rack, push feeding drive cylinder is installed on wiring harness feeder frame, the output end of push feeding drive cylinder is fixedly connected with pusher head by push rod, the front end of pusher head is provided with wiring harness fixed groove pipe, positioning drive cylinder is installed on the positioning mechanism, the output end of positioning drive cylinder is fixedly connected with positioning chuck by drive rod, welding operation cylinder is installed on the welding operation rack, the front end of welding operation cylinder is fixedly connected with welding operation head by telescopic link.

[0007] Based on the above, the upper end surface of tooling machine table is equipped with wiring harness fixing pedestal, and the wiring harness fixing pedestal is located at the front end position of the pusher head.

[0008] Based on the above, the upper end surface of the wiring harness fixing pedestal is provided with a wiring harness fixing clamping groove, and the wiring harness main body is arranged in the wiring harness fixing clamping groove.

[0009] Based on the above, the positioning chuck is located at the opposite position of the wiring harness fixed groove pipe, and the front end of the positioning chuck is provided with a wiring harness clamping groove structure.

[0010] Based on the above, the wiring harness feeder frame, the positioning mechanism and the welding operation rack are fixedly connected with the surface of the tooling machine table through bolt assembly.

[0011] Based on the above, the wiring harness feeder frame is located on one side of the welding operation rack, and the positioning mechanism is located on the other side of the welding operation rack.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] The utility model discloses an integrated wiring harness is installed and fixed on wiring harness fixing pedestal, and wiring harness can be pushed to the specified position through push feeding drive cylinder on wiring harness feeder frame, and then the welding operation head on welding operation rack is convenient for welding operation, and the positioning mechanism can be used for limiting and clamping and fixing wiring harness, and the precision and stability during welding operation are further improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is the overall structure schematic view of the utility model;

[0015] Fig. 2 It is the side surface structure schematic view of the utility model;

[0016] Fig. 3 It is the local installation structure schematic view of the utility model.

[0017] In the figure: 1, wire harness feeder frame; 2, push feeding driving cylinder; 3, push rod; 4, pusher head; 5, wire harness fixing pedestal; 6, positioning mechanism; 7, tooling machine table; 8, welding operation frame; 9, welding operation cylinder; 10, welding operation head; 11, wire harness clamping groove structure; 12, driving rod; 13, positioning chuck; 14, wire harness fixing clamping groove; 15, wire harness fixing groove pipe; 16, positioning driving cylinder. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0019] Please refer to Figs. 1-3 An embodiment provided by the utility model: a welding tool of integrated wire harness, including tooling machine table 7, the upper end surface of tooling machine table 7 is respectively installed with wire harness feeder frame 1, positioning mechanism 6 and welding operation frame 8, wire harness feeder frame 1 is installed with push feeding driving cylinder 2, the output end of push feeding driving cylinder 2 is fixedly connected with pusher head 4 through push rod 3, the front end of pusher head 4 is provided with wire harness fixing groove pipe 15, positioning mechanism 6 is installed with positioning driving cylinder 16, the output end of positioning driving cylinder 16 is fixedly connected with positioning chuck 13 through driving rod 12, welding operation frame 8 is installed with welding operation cylinder 9, the front end of welding operation cylinder 9 is fixedly connected with welding operation head 10 through telescopic rod.

[0020] Further, the upper end surface of tooling machine table 7 is installed with wire harness fixing pedestal 5, and wire harness fixing pedestal 5 is located at the front end position of pusher head 4.

[0021] Further, the upper end surface of wire harness fixing pedestal 5 is provided with wire harness fixing clamping groove 14, and the inside of wire harness fixing clamping groove 14 is provided with wire harness body, so as to facilitate placing and fixing the integrated wire harness.

[0022] Further, positioning chuck 13 is located at the opposite position of wire harness fixing groove pipe 15, the front end of positioning chuck 13 is provided with wire harness clamping groove structure 11, so as to facilitate driving and controlling positioning chuck 13 to clamp and fix the wire harness, and wire harness clamping groove structure 11 is used for clamping and limiting the wire harness.

[0023] Further, wire harness feeder frame 1, positioning mechanism 6 and welding operation frame 8 are fixedly connected with the surface of tooling machine table 7 through bolt assemblies, which has the advantage of convenient installation and fixing.

[0024] Further, wire harness feeder frame 1 is located at one side of welding operation frame 8, and positioning mechanism 6 is located at the other side of welding operation frame 8.

[0025] Working principle: when in use, the upper end surface of the tooling machine table 7 is provided with a wire harness fixing seat 5, the upper end surface of the wire harness fixing seat 5 is provided with a wire harness fixing clamping groove 14, the inside of the wire harness fixing clamping groove 14 is provided with a wire harness main body, which is convenient for placing and fixing the integrated wire harness, the upper end surface of the tooling machine table 7 is respectively provided with a wire harness feeding machine frame 1, a positioning mechanism 6 and a welding operation frame 8, the wire harness feeding machine frame 1 is provided with a pushing feeding driving cylinder 2, the output end of the pushing feeding driving cylinder 2 is fixedly connected with a pushing material machine head 4 through a pushing rod 3, the front end of the pushing material machine head 4 is provided with a wire harness fixing groove pipe 15, the pushing material machine head 4 can push the wire harness to the specified position through the driving control of the pushing feeding driving cylinder 2 on the wire harness feeding machine frame 1, the positioning mechanism 6 is provided with a positioning driving cylinder 16, the output end of the positioning driving cylinder 16 is fixedly connected with a positioning chuck 13 through a driving rod 12, the wire harness can be clamped and fixed by the positioning chuck 13 on the positioning mechanism 6 by starting the positioning driving cylinder 16, the welding operation frame 8 is provided with a welding operation cylinder 9, the front end of the welding operation cylinder 9 is fixedly connected with a welding operation machine head 10 through a telescopic rod, and then the wire harness processing position is determined, and the welding operation machine head 10 drives the welding operation cylinder 9 to perform welding operation on the surface of the wire harness main body.

[0026] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0027] The standard parts used in the present application file can be purchased from the market, the specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art, and the mechanical, part and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here.

[0028] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A welding tool for integrated wiring harnesses, comprising a tooling machine (7), characterized in that, The upper end surface of the tooling machine table (7) is respectively provided with a wire harness feeding frame (1), a positioning mechanism (6) and a welding operation frame (8), the wire harness feeding frame (1) is provided with a pushing feeding driving cylinder (2), the output end of the pushing feeding driving cylinder (2) is fixedly connected with a pushing feeding head (4) through a pushing rod (3), the front end of the pushing feeding head (4) is provided with a wire harness fixing groove pipe (15), the positioning mechanism (6) is provided with a positioning driving cylinder (16), the output end of the positioning driving cylinder (16) is fixedly connected with a positioning chuck (13) through a driving rod (12), the welding operation frame (8) is provided with a welding operation cylinder (9), the front end of the welding operation cylinder (9) is fixedly connected with a welding operation head (10) through an extension rod.

2. The welding fixture for integrated wiring harnesses of claim 1, wherein: The upper end surface of the tooling machine table (7) is provided with a wire harness fixing pedestal (5), and the wire harness fixing pedestal (5) is located at the front end position of the pushing feeding head (4).

3. The welding fixture for integrated wiring harnesses of claim 2, wherein: The upper end surface of the wire harness fixing pedestal (5) is provided with a wire harness fixing clamping groove (14), and the inside of the wire harness fixing clamping groove (14) is provided with a wire harness body.

4. The welding fixture for integrated wiring harnesses of claim 1, wherein: The positioning chuck (13) is located at the opposite position of the wire harness fixing groove pipe (15), and the front end of the positioning chuck (13) is provided with a wire harness clamping groove structure (11).

5. The welding fixture for integrated wiring harnesses of claim 1, wherein: The wire harness feeding frame (1), the positioning mechanism (6) and the welding operation frame (8) are fixedly connected with the surface of the tooling machine table (7) through bolt assemblies.

6. The welding fixture for integrated wiring harnesses of claim 1, wherein: The wire harness feeding frame (1) is located on one side of the welding operation frame (8), and the positioning mechanism (6) is located on the other side of the welding operation frame (8).

Citation Information

Patent Citations

  • Welding tool for automobile integrated wire harness

    CN211102359U