Handle switch assembling machine

Abstract

The handle switch assembling machine comprises a rack, a conveying channel is arranged on the rack, and a copper sheet feeding mechanism connected to the left end of the conveying channel and a discharging opening connected to the right end of the conveying channel are arranged on the rack. The rack is further provided with a copper sheet feeding auxiliary mechanism, a handle feeding mechanism, a copper sheet pushing mechanism, a first pushing mechanism, a copper sheet cutting mechanism, a copper sheet transferring mechanism, a second pushing mechanism and a pressing mechanism which are sequentially arranged from left to right along the material conveying channel. The copper sheet feeding mechanism, the copper sheet feeding auxiliary mechanism, the copper sheet pushing mechanism and the copper sheet cutting mechanism are sequentially arranged at the upper end of the material conveying channel from left to right, and the copper sheet feeding auxiliary mechanism is connected to the right end of the copper sheet feeding mechanism. The handle feeding mechanism, the first pushing mechanism, the second pushing mechanism and the pressing mechanism are sequentially arranged at the lower end of the material conveying channel from left to right, the copper sheet transferring mechanism is arranged at the joint of the material conveying channel and the discharging opening in a suspended mode, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to handle switch assembly field, concretely relates to a handle switch assembly machine. BACKGROUND

[0002] The copper sheet is stably installed on the handle in the handle type rotary knob switch, and the traditional manual operation method faces many challenges. The copper sheet needs to be stably and accurately installed on the handle as a conductive component. The traditional manual assembly method has the problems of low efficiency, poor precision and high labor cost, and due to the uncertainty of manual operation, the product quality is also unstable.

[0003] In order to overcome these problems, it is necessary to develop a new device which can realize the full automation of the process, so as to improve the production efficiency, enhance the product consistency and precision, and reduce the production cost. UTILITY MODEL CONTENT

[0004] The utility model overcomes the technical insufficient above, provides a handle switch assembly machine.

[0005] In order to achieve the above object, the utility model adopts the following technical scheme:

[0006] A handle switch assembly machine, including the frame, be equipped with material conveying channel that is set up transversely according to the process flow on the frame, still be equipped with the copper sheet feeding mechanism connected to the left end of material conveying channel and the discharge port connected to the right end of material conveying channel on the frame, still be equipped with copper sheet feeding auxiliary mechanism, handle feeding mechanism, copper sheet pushing mechanism, first pushing mechanism, copper sheet cutting mechanism, copper sheet transfer mechanism, second pushing mechanism and pressure mechanism that are set up in order from left to right along material conveying channel on the frame, copper sheet feeding mechanism, copper sheet feeding auxiliary mechanism, copper sheet pushing mechanism and copper sheet cutting mechanism are set up in order from left to right on the upper end of material conveying channel, copper sheet feeding auxiliary mechanism is connected to the right end of copper sheet feeding mechanism, handle feeding mechanism, first pushing mechanism, second pushing mechanism and pressure mechanism are set up in order from left to right on the lower end of material conveying channel, copper sheet transfer mechanism is suspended and is set up at the junction of material conveying channel and discharge port.

[0007] Further, the copper sheet feeding mechanism includes a first rotary motor fixedly connected to the frame, and a material disc rotatably connected to the first rotary motor, the first rotary motor includes a motor shaft, and the material disc is fixedly arranged on the motor shaft and can rotate with the motor shaft.

[0008] Further, the copper sheet feeding auxiliary mechanism comprises a first guide roller shaft mounted on the rack, a second guide roller shaft connected to the right end of the first guide roller shaft, and a traction mechanism connected to the right end of the second guide roller shaft, the upper wall surface of the first guide roller shaft is lower than or equal to the lower wall surface of the second guide roller shaft, and the traction mechanism comprises third guide rollers symmetrically arranged above and below, and a guide channel is formed between the two third guide rollers.

[0009] Further, the handle feeding mechanism comprises a vibrating feeding disc and a discharging guide rail connected to the right end of the vibrating feeding disc, and the right end of the discharging guide rail is connected with the first pushing mechanism.

[0010] Further, the copper sheet pushing mechanism comprises a first fixed base, a sliding rail mounted on the first fixed base, a pressing device slidingly connected to the sliding rail, a first air cylinder connected to the left end of the pressing device for driving the pressing device to slide on the sliding rail, the first air cylinder is fixedly connected to the first fixed base, the pressing device comprises a sliding seat slidingly connected with the sliding rail, a second air cylinder fixedly connected to the sliding seat and sliding with the sliding seat, a pressing block connected to the lower end of the second air cylinder, a positioning pin arranged at the bottom of the pressing block, and a first guide slot formed in the first fixed base.

[0011] Further, the first pushing mechanism comprises a receiving table slidingly connected to the rack and a third air cylinder for driving the receiving table to move.

[0012] Further, the copper sheet cutting mechanism comprises a receiving seat, a fourth air cylinder fixedly connected to the rack, and a mechanical arm connected to the fourth air cylinder, and a cutter is mounted at the other end of the mechanical arm.

[0013] Further, the copper sheet transfer mechanism comprises a fixed plate, a movable plate slidingly connected to the fixed plate, a lifting device fixedly connected to the fixed plate, a tenth air cylinder connected to the movable plate, and a suction device connected to the movable plate, the lifting device comprises a fifth air cylinder and a telescopic rod connected to the lower end of the fifth air cylinder, the telescopic rod is fixedly connected to the fixed plate through a partition plate, the suction device comprises a second rotary motor, a vacuum suction nozzle connected to the lower end of the second rotary motor, and a sixth air cylinder for driving the vacuum suction nozzle to move up and down.

[0014] Further, the second pushing mechanism comprises a second fixed base, a fixed support connected to the second fixed base, a pushing plate slidingly connected to the fixed support, a seventh air cylinder connected to the upper end of the pushing plate, and an eighth air cylinder connected to the right end of the pushing plate, one end of the seventh air cylinder and the eighth air cylinder are fixedly connected to the fixed support, a second guide slot is formed in the second fixed base, and a pushing block capable of extending into the second guide slot is arranged at the lower end of the pushing plate.

[0015] Further, the pressing mechanism comprises a ninth cylinder fixedly connected to the frame, and a pressing column connected to an end of the ninth cylinder.

[0016] Compared with the prior art, the handle switch assembly machine has the advantages that: through the cooperation of various mechanisms, the reasonable material conveying channel, the precise copper sheet and handle feeding mechanism, the reliable copper sheet cutting and transferring mechanism, and the effective pressing installation mechanism, the whole process from the copper sheet material belt to the finished handle is fully automated. First, the copper sheet material belt is introduced through the copper sheet feeding mechanism and kept stable through the copper sheet feeding auxiliary mechanism. Then, the copper sheet pushing mechanism pushes the copper sheet material belt forward until it reaches the copper sheet cutting mechanism, which cuts the material belt into individual copper sheets. At the same time, the handle feeding mechanism automatically loads the handle, and the first pushing mechanism sends it to the second pushing mechanism. Then, the copper sheet transferring mechanism picks up the individual copper sheet and places it in the handle, and then the pressing mechanism fixes the two together. Finally, the assembled handle is pushed to the discharge port by the second pushing mechanism, marking the end of a complete production cycle. This process is repeated to achieve efficient and stable automated production. When the above parts work together, the handle switch assembly machine realizes full automation of copper sheet and handle assembly, greatly improves production efficiency and product quality, reduces labor demand, and reduces long-term operating costs. Parameters can be quickly adjusted to adapt to different specifications of handles and copper sheets, with a wide range of applications. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a perspective view of the handle switch assembly machine of the present case.

[0018] Figure 2 is a top view of the handle switch assembly machine of the present case.

[0019] Figure 3 is a structural schematic view of the feeding auxiliary mechanism of the present case.

[0020] Figure 4 is a structural schematic view of the copper sheet pushing mechanism of the present case.

[0021] Figure 5 is a structural schematic view of the first pushing mechanism, the second pushing mechanism, and the pressing mechanism of the present case in an assembled state.

[0022] Figure 6 is a structural schematic view of the copper sheet transferring mechanism of the present case. DETAILED DESCRIPTION

[0023] The features and other related features of the present case are further described in detail below through examples, so as to facilitate the understanding of the same industry technical personnel:

[0024] For the convenience of description and understanding, the description related to the position relationship such as front, back, up, down, left, right, outer and inner in the case shall refer to the orientation shown in Figure 2

[0025] As shown in Figures 1 to 6 , the case provides a handle switch assembly machine, which comprises a rack 100, and the rack 100 is provided with a material conveying channel 101 arranged transversely according to the process flow. The rack 100 serves as the basic support of the entire device, provides an installation platform for each mechanism, and ensures the positional stability and operation accuracy of all mechanisms. The rack 100 is provided with the material conveying channel 101, which provides a fixed transmission path for the workpiece. The rack 100 is also provided with a copper sheet feeding mechanism 1 connected to the left end of the material conveying channel 101 and a discharge port 102 connected to the right end of the material conveying channel 101. The rack 100 is also provided with a copper sheet feeding auxiliary mechanism 2, a handle feeding mechanism 3, a copper sheet pushing mechanism 4, a first pushing mechanism 5, a copper sheet cutting mechanism 6, a copper sheet transfer mechanism 7, a second pushing mechanism 8 and a pressing mechanism 9 arranged in sequence from left to right along the material conveying channel 101. The copper sheet feeding mechanism 1, the copper sheet feeding auxiliary mechanism 2, the copper sheet pushing mechanism 4 and the copper sheet cutting mechanism 6 are arranged in sequence from left to right at the upper end of the material conveying channel 101, and the copper sheet feeding auxiliary mechanism 2 is connected to the right end of the copper sheet feeding mechanism 1. The handle feeding mechanism 3, the first pushing mechanism 5, the second pushing mechanism 8 and the pressing mechanism 9 are arranged in sequence from left to right at the lower end of the material conveying channel 101. The copper sheet transfer mechanism 7 is suspended at the connection between the material conveying channel 101 and the discharge port 102.

[0026] The case aims to realize the full automation of the process of stably installing copper sheets on handles. The copper sheet described in the case is a conductive copper sheet, and the handle is a handle shell for a rotary switch. In specific implementation, each mechanism of the case is arranged reasonably up and down along the transverse conveying direction of the material conveying channel, and it is mainly divided into two parts, one is the copper sheet strip process part, and the other is the handle process part. That is to say, the copper sheet feeding mechanism 1, the copper sheet feeding auxiliary mechanism 2, the copper sheet pushing mechanism 4 and the copper sheet cutting mechanism 6 are arranged in sequence from left to right at the upper end of the material conveying channel 101, and the copper sheet feeding auxiliary mechanism 2 is connected to the right end of the copper sheet feeding mechanism 1. The handle feeding mechanism 3, the first pushing mechanism 5 and the second pushing mechanism 8 are arranged in sequence from left to right at the lower end of the material conveying channel 101.

[0027] ​In specific implementation, the copper sheet material belt is a material belt with copper sheets connected together, facilitating the transmission of the material, and needs to be cut by the copper sheet cutting mechanism 6 when in use. The copper sheet feeding mechanism 1 is used for automatic feeding of the copper sheet material belt, and the copper sheet feeding auxiliary mechanism 2 is used for assisting the transmission of the copper sheet material belt to prevent displacement, breakage and deformation during the transmission process. The copper sheet pushing mechanism 4 is used to continuously convey the copper sheet material belt forward to realize continuous transmission of the copper sheet material belt, and the copper sheet cutting mechanism 6 is used to cut the copper sheet material belt conveyed to the corresponding position into individual copper sheets.

[0028] The handle feeding mechanism 3 is used for automatic feeding of the handle, the first pushing mechanism 5 is used to transfer the handle on the handle feeding mechanism 3 to the second pushing mechanism 8, the second pushing mechanism 8 provides a mounting platform for the copper sheet transfer mechanism 7 to install the copper sheet and provides a pressing platform for the pressing mechanism 9, also serving as a discharging function. The copper sheet transfer mechanism 7 is used to transfer the single copper sheet cut by the copper sheet cutting mechanism 6 to the second pushing mechanism 8 and install it in the corresponding position of the handle in the second pushing mechanism 8, then push the handle with the installed copper sheet to the right by the second pushing mechanism 8 and transfer it to the pressing mechanism 9, finally press and install the copper sheet and the handle by the pressing mechanism 9, and then push it out to the discharge port by the second pushing mechanism 8 to complete the entire process and realize full automation of the entire process.

[0029] It should be noted that in specific implementation, the present case detects the presence or absence of an object and the arrival of the object by setting multiple sensing switches to trigger the action of the device or change the state of the device. This related content is a well-known technology in the art, and each sensing switch is not described in detail. In specific implementation, those skilled in the art can set corresponding sensing switches according to common sense in the art combined with the handle switch assembly device of the present case to realize the linkage between each mechanism.

[0030] As shown in Figure 1 , Figure 2 , the copper sheet feeding mechanism 1 includes a first rotary motor 11 fixedly connected to the rack, and a material disc 12 rotatably connected to the first rotary motor 11. The first rotary motor 11 includes a motor shaft 111, and the material disc 12 is fixedly arranged on the motor shaft 111 and can rotate with the motor shaft 111.

[0031] First, the copper sheet material belt needs to be manually set on the material disc 12 to ensure that the end of the material belt is correctly introduced into the subsequent process. After the first rotating motor 11 is started, the material disc 12 is rotated through the motor shaft 111. As the material disc 12 rotates, the copper sheet material belt is gradually transported forward to the copper sheet feeding auxiliary mechanism 2. Due to the appropriate friction between the surface of the material disc 12 and the material belt, and with the assistance of the feeding auxiliary mechanism 2, the copper sheet material belt can be smoothly unwound without twisting or breaking. Throughout the production process, the first rotating motor 11 adjusts the speed as needed to ensure continuous supply of the copper sheet material belt, meeting the needs of the subsequent process.

[0032] As shown in Figures 1-3 , the copper sheet feeding auxiliary mechanism 2 includes a first guide roller shaft 21 mounted on the rack 100, a second guide roller shaft 22 connected to the right end of the first guide roller shaft 21, and a traction mechanism 23 connected to the right end of the second guide roller shaft 22. The upper wall surface of the first guide roller shaft 21 is lower than or equal to the lower wall surface of the second guide roller shaft 22, and the traction mechanism 23 includes two third guide rollers 231 symmetrically arranged above and below, forming a guide channel 232 between the two third guide rollers 231.

[0033] In specific implementation, the feeding auxiliary mechanism 2 is used to connect the copper sheet feeding mechanism 1 and the copper sheet pushing mechanism 4, and stably transport the copper sheet material belt conveyed out of the copper sheet feeding mechanism 1 to the copper sheet pushing mechanism 4. The first guide roller shaft 21, the second guide roller shaft 22, and the third guide roller 231 work together to guide and assist in tensioning the transmission of the copper sheet material belt passing through the feeding auxiliary mechanism 2, preventing the copper sheet material belt from deviating from the conveying direction. With the continuous conveying of the copper sheet material belt by the front-end copper sheet feeding mechanism 1 and the continuous pulling of the copper sheet material belt by the rear-end copper sheet pushing mechanism 4, the copper sheet material belt continuously maintains the movement of conveying to the right. The copper sheet material belt is arranged on the upper wall surface of the first guide roller shaft 21, abuts against the lower wall surface of the second guide roller shaft 22, and is then clamped between the two third guide rollers 231 to move to the right along the guide channel 232, achieving stable and accurate conveying.

[0034] As shown in Figure 1 , Figure 2 , Figure 5 , the handle feeding mechanism 3 includes a vibrating feeding disc 31 and a discharge guide rail 32 connected to the right end of the vibrating feeding disc 31. The right end of the discharge guide rail 32 is connected to the first pushing mechanism 5. Automation significantly shortens the preparation time and improves the overall efficiency of the production line.

[0035] Through the cooperation of the vibrating feeding disc 31 and the discharge guide rail 32, it is ensured that each handle can reach the next process according to the expected position, improving the assembly quality and consistency of the final product.

[0036] In specific implementation, the handle material is each individual handle, which is manually placed in the vibrating feeding tray 31 in advance. The handles can be placed randomly without special sorting. Through the vibration of the vibrating feeding tray 31, the handles are automatically arranged into a single queue by vibration and gradually moved along the track in the tray to the entrance of the discharging guide rail 32, so as to transport the material in the vibrating feeding tray 31 out to the discharging guide rail 32, and the handles enter the discharging guide rail 32 and continue to move forward under the guidance of the guide rail, keeping the arrangement neat and preventing lateral deviation. Finally, the handles are pushed out by the first pushing mechanism 5 into the second pushing mechanism 8 for preparation of assembly with the copper sheet.

[0037] As shown in Figures 1-4 The copper sheet pushing mechanism 4 includes a first fixed base 41, a sliding rail 42 mounted on the first fixed base 41, a pressing device 43 slidingly connected to the sliding rail 42, a first air cylinder 44 connected to the left end of the pressing device 43 for driving the pressing device 43 to slide on the sliding rail 42, the first air cylinder 44 being fixedly connected to the first fixed base 41, the pressing device 43 including a sliding seat 431 slidingly connected to the sliding rail 42, a second air cylinder 432 fixedly connected to the sliding seat 431 and sliding with the sliding seat 431, the second air cylinder 432 having a pressing block 433 connected to the lower end thereof, the pressing block 433 being provided with a positioning pin at the bottom, and the first fixed base 41 being provided with a first material guide groove 411. When the above-mentioned mechanism components are combined together, the copper sheet pushing mechanism 4 realizes accurate pushing and efficient transmission of the copper sheet material belt. Through the cooperation of the sliding rail 42 and the positioning pin, the accuracy and consistency of each pushing are ensured. The copper sheet pushing mechanism 4 is closely connected to the copper sheet feeding auxiliary mechanism 2 and the copper sheet cutting mechanism 6, ensuring the continuity and stability of material transmission. The stable pushing mechanism reduces the risk of jamming and breaking, reduces maintenance cost and downtime, ensures that each copper sheet can reach the next process according to the expected position, and improves the assembly quality and consistency of the final product.

[0038] In specific implementation, the first fixed base 41 is fixedly connected to the rack 100 for providing a mounting platform. The front end of the first air cylinder 44 is fixedly connected to the sliding seat 431, the copper sheet material belt transported by the copper sheet feeding auxiliary mechanism 2 to the copper sheet pushing mechanism 4 is inserted into the first material guide groove 411, the second air cylinder 432 drives the pressing block 433 to press down until the positioning pin is clamped into the copper sheet material belt, ensuring that the material belt is firmly clamped. Then the first air cylinder 44 drives the pressing device 43 as a whole to move to the right, that is, the first air cylinder 44 drives the sliding seat 431 to slide to the right on the sliding rail 42, so as to transport the copper sheet material belt in the first material guide groove 411 forward to the copper sheet cutting mechanism 6. Then the second air cylinder 432 rises to drive the pressing block 433 to retract, releasing the copper sheet material belt. The first air cylinder 44 retracts to drive the sliding seat 431 to move leftward for resetting for the next pushing preparation.

[0039] As shown in Figures 1-5As shown, the first pushing mechanism 5 includes a receiving table 51 slidingly connected to the frame 100, and a third cylinder 52 for driving the receiving table 51 to move. The third cylinder 52 drives the receiving table 51 to move, connecting the handle feeding mechanism 3 with the second pushing mechanism 8. In specific implementation, the receiving table is a strip-shaped platform with a handle containing slot, and the bottom is smooth to reduce friction. The receiving table is fixedly connected to the front end of the third cylinder 52, and can move forward and backward under the driving of the third cylinder 52. The receiving table serves as a temporary storage and transition platform for handle materials, ensuring that the handle can be stably placed and accurately pushed to the next process. Through the driving of the third cylinder 52, the handle can be accurately pushed to the specified position each time. In actual production process, the user can adjust the design of the receiving table 51 according to handles of different sizes to enhance the versatility.

[0040] In specific implementation, the receiving table 51 is fixedly connected to the front end of the third cylinder 52. In the initial state, the receiving table 51 is connected to the end of the handle feeding mechanism 3, waiting to receive the handle. As the handle feeding mechanism 3 continuously transports the handle materials, the handle materials are transported to the receiving position in the receiving table 51, completing the preliminary positioning. Then the third cylinder 52 moves forward to push the handle materials forward to the second pushing mechanism 8 for waiting, and then the second pushing mechanism 8 pushes the waiting materials sent by the receiving table 51 into the second pushing mechanism 8, preparing for the assembly of the handle and the copper sheet. After completing the pushing, the third cylinder 52 retracts to return the receiving table 51 to the initial position, preparing to receive the next handle.

[0041] As shown, Figures 1-2 The copper sheet cutting mechanism 6 of the present case is used to cut the copper sheet material belt transported by the copper sheet pushing mechanism 4 into individual copper sheets, so that the copper sheet transfer mechanism 7 can transfer and install the copper sheets on the handle in the waiting installation area of the second pushing mechanism 8. The copper sheet cutting mechanism 6 includes a receiving seat 61, a fourth cylinder 62 fixedly connected to the frame 100, and a mechanical arm 63 connected to the fourth cylinder 62, and a cutter 64 is installed at the other end of the mechanical arm 63. The receiving seat 61 provides a stable support platform for the copper sheet material belt, ensuring that the material belt will not displace or deform during cutting. The mechanical arm 63 cooperates with the fourth cylinder 62 to ensure that each cutting is performed at the correct position, improving the cutting accuracy. In specific implementation, the user can adjust the action speed of the fourth cylinder 62 and the mechanical arm 53 according to production needs to ensure that the rhythm of the entire production line is consistent. The force and extension of the fourth cylinder 62 and the angle and force of the mechanical arm 53 can also be adjusted according to copper sheet material belts of different thicknesses to enhance the versatility of the equipment.

[0042] In implementation, the material receiving seat 61 provides a material cutting platform to receive the copper sheet material belt delivered by the copper sheet material pushing mechanism 4. When the copper sheet material belt is delivered to the material receiving seat 61, the position of the copper sheet material belt is stabilized and is ready for cutting. The fourth cylinder 62 drives the mechanical arm 63 to swing down and press, and the cutting knife 64 at the end of the mechanical arm cuts the copper sheet material belt. The cutting knife 64 quickly and cleanly cuts the material belt to form individual copper sheets. After cutting is completed, the fourth cylinder 62 drives the mechanical arm 63 to swing up and reset for the next cutting and material cutting preparation.

[0043] As shown in Figure 1 , Figure 2 , Figure 6 specifically, the copper sheet transferring mechanism 7 includes a fixed plate 71, a movable plate 72 slidingly connected to the fixed plate 71, a lifting device 73 fixedly connected to the fixed plate 71, a tenth cylinder 74 connected to the movable plate 72, and a material suction device 75 connected to the movable plate 72. The lifting device 73 includes a fifth cylinder 731 and a telescopic rod 732 connected to the lower end of the fifth cylinder 731. The telescopic rod 732 is fixedly connected to the fixed plate 71 through a partition plate 733. The material suction device 75 includes a second rotary motor 751, a vacuum suction nozzle 752 connected to the lower end of the second rotary motor 751, and a sixth cylinder 753 for driving the vacuum suction nozzle 752 to move up and down.

[0044] In implementation, as shown in Figure 6 , the movable plate 72 is slidingly connected to the fixed plate 71 and can reciprocate along the Z-axis direction. The fixed plate 71 is fixedly installed with the rack, and the lifting device 73 is used to drive the material suction device 75 to move up and down along the X-axis direction, that is, the fifth cylinder 731 drives the telescopic rod 732 to move, thereby driving the fixed plate 71 to move up and down along the X-axis direction. Since the material suction device 73 is fixed relative to the fixed plate 71 along the Z-axis direction, the material suction device 73 moves up and down along the X-axis direction with the fixed plate 71. The tenth cylinder 74 is connected to the movable plate 72 and is used to drive the movable plate 72 to reciprocate along the Z-axis direction relative to the fixed plate 71. In implementation, the material suction device 73 is fixedly connected to the movable plate 72 and can reciprocate along the Z-axis direction relative to the fixed plate 71 under the driving of the tenth cylinder 74. The material suction device 75 is used to suck and rotate the cut copper sheet and install it on the handle in the waiting installation area of the second material pushing mechanism 8. The vacuum suction nozzle 752 is used to suck the material from the copper sheet material cutting mechanism 6. The second rotary motor 751 drives the vacuum suction nozzle 752 to rotate to rotate the sucked copper sheet. The sixth cylinder 753 is used to drive the vacuum suction nozzle 752 to move up and down along the X-axis direction to realize the taking and placing of the copper sheet.

[0045] Specifically, the suction device 75 is located at the initial position, and the vacuum nozzle 752 is in standby state. The fifth cylinder 731 controls the position of the telescopic rod 732, so that the suction device 75 is at a height suitable for sucking the copper sheet. After the copper sheet is cut into a predetermined size by the cutting mechanism 6, the copper sheet is placed at a designated position. The sixth cylinder 753 drives the vacuum nozzle 752 to move downward to the surface of the copper sheet. The vacuum system is started, and the vacuum nozzle 752 adsorbs the single copper sheet. The sixth cylinder 753 acts again to lift the vacuum nozzle 752 with the copper sheet to a safe height to avoid collision with other components. The tenth cylinder 74 drives the movable plate 72 to move in the Z-axis direction, thereby driving the entire suction device 75 to reach a designated position above the handle of the second pushing mechanism 8 waiting for the installation area. The second rotary motor 751 rotates the vacuum nozzle 752 according to the required angle to ensure that the copper sheet can be correctly installed on the handle. When the suction device 75 reaches the correct position and angle, the sixth cylinder 753 drives the vacuum nozzle 752 to move downward to place the copper sheet on the top of the handle knob. Once the copper sheet is correctly placed, the vacuum system is turned off to release the copper sheet. After the installation of the copper sheet is completed, all moving parts are reset to the starting position, ready for the next cycle. The fifth cylinder 731 can adjust the height of the suction device 75 to prepare for the next operation period.

[0046] Continuing as shown in Figure 1 、 Figure 2 、 Figure 6 The second pushing mechanism 8 includes a second fixed base 81, a fixed support 82 connected to the second fixed base 81, a pushing plate 83 slidingly connected to the fixed support 82, a seventh cylinder 84 connected to the upper end of the pushing plate 83, and an eighth cylinder 85 connected to the right end of the pushing plate 83. One end of the seventh cylinder 84 and the eighth cylinder 85 are fixedly connected to the fixed support 82. The second fixed base 81 is provided with a second guide groove 811. The lower end of the pushing plate 83 is provided with a pushing block 831 capable of extending into the second guide groove 811.

[0047] The second fixed base 81 is fixedly connected to the rack 100 to provide an installation platform. The fixed support 82 provides an installation platform for the pushing plate 83, the seventh cylinder 84, and the eighth cylinder 85. In specific implementation, the second pushing mechanism 8 is used to receive the handle material pushed by the first pushing mechanism 5, and then push it to the copper sheet installation position. Then, the copper sheet transfer mechanism 7 sucks and installs the copper sheet on the handle corresponding to the copper sheet installation position. After installation, the second pushing mechanism 8 pushes the handle with the installed copper sheet to the pressing mechanism 9 for pressing operation. When the pressing process of the pressing mechanism 9 is completed, the second pushing mechanism 8 pushes the handle with the installed copper sheet to the discharge port 102 to complete the entire process.

[0048] When there is only one pushing block 831, the corresponding functions can also be realized, but the production efficiency will be relatively low. In this embodiment, when the handle material enters the second guide chute 811, the seventh cylinder 84 drives the pushing plate 83 to move towards the second guide chute 811 until the pushing block 831 is pressed onto the handle material in the corresponding position, and then the pushing plate 83 is pulled to slide along the fixed support 82 to the right by the eighth cylinder 85 to the copper sheet installation waiting area. The seventh cylinder 84 and the eighth cylinder 85 are reset, and after the copper sheet is installed, the above-mentioned actions are repeated to transfer the handle with the installed copper sheet to the discharging waiting area, and the seventh cylinder 84 and the eighth cylinder 85 are reset. Finally, the material in the discharging waiting area is pushed out to the discharging port 102.

[0049] In specific implementation, in order to realize the functions of feeding, copper sheet installation waiting, and discharging at the same time and improve the production efficiency, in this case, three pushing blocks 831 are arranged at the lower end of the pushing plate 83. In this way, the transfer of the three processes of feeding, copper sheet installation waiting, and discharging can be completed at the same time through one action of the seventh cylinder 84 and the eighth cylinder 85. In this embodiment, the pushing plate 83 and the three pushing blocks 831 thereof are located at the starting position, ready to receive the handle material pushed by the first pushing mechanism 5. The handle material is sent into the second guide chute 811 on the second fixed base 81 by the first pushing mechanism 5, waiting for the next step. When the handle material is in place, the seventh cylinder 84 is started to push the pushing plate 83 downward, so that the pushing block 831 extends into the second guide chute 811 and presses on the handle material, ensuring that the handle is stable and does not move. Then, the eighth cylinder 85 is started to pull or push the pushing plate 83 to slide to the right along the fixed support 82, transferring the handle material to the copper sheet installation waiting area. During this process, since the lower end of the pushing plate 83 is provided with three pushing blocks 831, the transfer of materials at different stages can be completed at the same time. The leftmost pushing block is responsible for receiving new handle material; the middle pushing block is responsible for transferring the handle to the copper sheet installation waiting area; and the rightmost pushing block is responsible for transferring the handle with the installed copper sheet to the discharging waiting area. Finally, the eighth cylinder 85 and the seventh cylinder 84 are reset, ready for the next cycle.

[0050] As shown in Figure 1 , Figure 2 , Figure 5 , the pressing mechanism 9 includes a ninth cylinder 91 connected and fixed to the rack 100, and a pressing column 911 connected to the end of the ninth cylinder 91. In specific implementation, the pressing mechanism 9 is used to press the handle product with the installed copper sheet pushed by the second pushing mechanism 8. When the second pushing mechanism 8 pushes the handle product with the installed copper sheet to the corresponding pressing position waiting area, the ninth cylinder 91 drives the pressing column 911 to press down, thereby pressing the copper sheet on the handle, and finally pushing out to the discharging port 102 by the second pushing mechanism 8 to complete the whole process.

[0051] The complete working principle of the handle switch assembly machine is:

[0052] Firstly, the copper sheet material belt is manually sleeved on the material disc 12. After the first rotating motor 11 is started, the material disc 12 is rotated through the motor shaft 111. With the rotation of the material disc 12, the copper sheet material belt is gradually conveyed forward to the copper sheet feeding auxiliary mechanism 2. The copper sheet material belt is first sleeved on the upper wall surface of the first guide roller shaft 21. The material belt abuts against the lower wall surface of the second guide roller shaft 22, and the two jointly ensure that the material belt moves forward along the predetermined path. The material belt then enters the guide channel 232 formed by the third guide roller 231, is clamped between the two rollers, moves rightward along the guide channel, and is conveyed to the copper sheet pushing mechanism 4. Meanwhile, the handle is manually placed in the vibrating feeding disc 31 in advance. Through the vibrating action of the vibrating feeding disc, the handles are automatically arranged into a single queue and move along the track in the disc to the entrance of the discharging guide rail 32. The handles enter the discharging guide rail 32, continue to move forward under the guidance of the discharging guide rail 32, and keep being arranged in order. When the handles reach the end of the discharging guide rail 32, the first pushing mechanism 5 is started to push the handles one by one to the second pushing mechanism 8, so as to prepare for the assembly of the copper sheet and the handle. The copper sheet material belt conveyed by the copper sheet feeding auxiliary mechanism 2 to the copper sheet pushing mechanism 4 is inserted into the first guide slot 411. The second cylinder 432 drives the pressing block 433 to press down until the positioning pin is clamped into the copper sheet material belt, so as to ensure that the first cylinder 44 acts to drive the pressing device 43 to move rightward as a whole, that is, the first cylinder drives the sliding seat 431 to slide rightward on the sliding rail 42, so that the copper sheet material belt in the first guide slot 411 is conveyed forward to the copper sheet cutting mechanism 6. After the pushing is completed, the second cylinder 432 rises to drive the pressing block 433 to retract, so as to release the copper sheet material belt. Subsequently, the first cylinder 44 retracts to drive the sliding seat 431 to move leftward to reset, so as to prepare for the next pushing. The receiving seat 61 provides a cutting platform to receive the copper sheet material belt conveyed by the copper sheet pushing mechanism 4. The fourth cylinder 62 is started to drive the mechanical arm 63 to swing down and cut the copper sheet material belt through the cutter 64 at the end of the mechanical arm. The cutter quickly and cleanly cuts the material belt to form individual copper sheets. After the cutting is completed, the fourth cylinder 62 drives the mechanical arm 63 to swing up to reset to the initial position, so as to prepare for the next cutting operation. The suction device 75 is located at the initial position, and the vacuum suction nozzle 752 is in standby state. The fifth cylinder 731 controls the position of the telescopic rod 732 to make the suction device 75 at a suitable height for sucking the copper sheet. The sixth cylinder 753 drives the vacuum suction nozzle 752 to move downward to the surface of the copper sheet. The vacuum system is started, and the vacuum suction nozzle 752 sucks the individual copper sheet. The sixth cylinder 753 is actuated again to lift the vacuum suction nozzle 752 with the copper sheet to a safe height to avoid collision with other components. The tenth cylinder 74 drives the movable plate 72 to move along the Z-axis direction, so as to drive the entire suction device 75 to reach the specified position above the handle in the waiting installation area of the second pushing mechanism 8. The fifth cylinder 731 drives the telescopic rod 732 to move, so as to make the suction device 75 ascend and descend along the X-axis direction to ensure that it can reach the correct height.The second rotary motor 751 rotates the vacuum nozzle 752 according to the required angle to ensure that the copper sheet can be correctly installed on the handle. When the suction device 75 reaches the correct position and angle, the sixth cylinder 753 drives the vacuum nozzle 752 to move downward, placing the copper sheet on the top of the handle knob. Once the copper sheet is correctly placed, the vacuum system is turned off, releasing the copper sheet. After completing the installation of the copper sheet, all moving parts are reset to the starting position, preparing for the next cycle. The push plate 83 and its three push blocks 831 are in the starting position, ready to receive the handle material pushed by the first push mechanism 5. The handle material is sent to the second guide slot 811 on the second fixed base 81 by the first push mechanism 5, waiting for the next step. When the handle material is in place, the seventh cylinder 84 is activated, pushing the push plate 83 to move downward, causing the push blocks 831 to extend into the second guide slot 811 and press on the handle material, ensuring that the handle is stable. Then, the eighth cylinder 85 is activated, pulling or pushing the push plate 83 to slide to the right along the fixed support 82, transferring the handle material to the copper sheet installation waiting area. Since the lower end of the push plate 83 is equipped with three push blocks 831, different stages of material transfer can be completed simultaneously. The leftmost push block is responsible for receiving new handle material; the middle push block is responsible for transferring the handle to the copper sheet installation waiting area; and the rightmost push block is responsible for transferring the handle with installed copper sheet to the unloading waiting area. After completing the transfer, the seventh cylinder 84 and the eighth cylinder 85 are reset, preparing for the next cycle. The second push mechanism 8 pushes the handle product with installed copper sheet to the corresponding compression position waiting area, ensuring that the handle is in the correct position, preparing for the compression operation. The ninth cylinder 91 is activated, driving the compression column 911 to move downward until the compression column 911 contacts the copper sheet on the handle. The compression column 911 continues to press downward, firmly pressing the copper sheet onto the handle, ensuring that the two are tightly connected, forming a stable electrical and mechanical connection. A certain pressure is maintained for a set time to ensure the compression effect. After completing the compression, the ninth cylinder 91 drives the compression column 911 to rise and reset to the initial position, preparing for the next compression operation. The compressed handle product is pushed to the unloading port 102, completing the entire process.

[0053] This design not only simplifies the process of assembling the handle switch, but also greatly improves the stability and accuracy of the assembly, providing a solid foundation for subsequent quality detection and packaging processes. Through precise control and efficient connection, the assembly machine ensures smooth and efficient production process, significantly improving the assembly quality and production efficiency of the product.

[0054] As mentioned above, the present application protects a handle switch assembly machine, and all technical solutions similar or similar to the present application should be shown to fall within the scope of protection of the present application.

Claims

1. A handle switch assembly machine characterized by: The utility model provides a copper sheet production line, including frame (100), frame (100) is equipped with material conveying channel (101) according to the horizontal arrangement of process flow, frame (100) is equipped with copper sheet feeding mechanism (1) connected to the left end of material conveying channel (101) and discharge port (102) connected to the right end of material conveying channel (101) still, frame (100) is equipped with copper sheet feeding auxiliary mechanism (2), handle feeding mechanism (3), copper sheet pushing mechanism (4), first pushing mechanism (5), copper sheet cutting mechanism (6), copper sheet transfer mechanism (7), second pushing mechanism (8) and compression mechanism (9) that are sequentially arranged along material conveying channel (101) from left to right still, copper sheet feeding mechanism (1), copper sheet feeding auxiliary mechanism (2), copper sheet pushing mechanism (4) and copper sheet cutting mechanism (6) are sequentially arranged from left to right in the upper end of material conveying channel (101), copper sheet feeding auxiliary mechanism (2) is connected to the right end of copper sheet feeding mechanism (1), handle feeding mechanism (3), first pushing mechanism (5), second pushing mechanism (8) and compression mechanism (9) are sequentially arranged from left to right in the lower end of material conveying channel (101), and copper sheet transfer mechanism (7) is suspendedly arranged at the connecting place of material conveying channel (101) and discharge port (102).

2. A handle switch assembly machine according to claim 1, characterized in that: The copper sheet feeding mechanism (1) includes the first rotary motor (11) fixedly connected to the frame, the material disc (12) rotatably connected to the first rotary motor (11), the first rotary motor (11) includes the motor shaft (111), and the material disc (12) is fixedly arranged on the motor shaft (111) and can rotate with the motor shaft (111).

3. A handle switch assembly machine according to claim 1, characterized in that: The copper sheet feeding auxiliary mechanism (2) includes the first guide roller shaft (21) installed on the frame (100), the second guide roller shaft (22) connected to the right end of the first guide roller shaft (21) and the traction mechanism (23) connected to the right end of the second guide roller shaft (22), the upper wall surface of the first guide roller shaft (21) is lower than or equal to the lower wall surface of the second guide roller shaft (22), and the traction mechanism (23) includes the third guide roller (231) symmetrically arranged up and down, and the guide channel (232) is formed between the two third guide rollers (231).

4. A handle switch assembly machine according to claim 1, characterized in that: The handle feeding mechanism (3) includes the vibration feeding disc (31), and the discharge guide rail (32) connected to the right end of the vibration feeding disc (31), and the right end of the discharge guide rail (32) is connected with the first pushing mechanism (5).

5. A handle switch assembly machine according to claim 1, characterized in that: The copper sheet pushing mechanism (4) comprises a first fixed base (41), a sliding rail (42) mounted on the first fixed base (41), a pressing device (43) slidingly connected to the sliding rail (42), a first air cylinder (44) connected to the left end of the pressing device (43) and used for driving the pressing device (43) to slide on the sliding rail (42), the first air cylinder (44) is fixedly connected to the first fixed base (41), the pressing device (43) comprises a sliding seat (431) slidingly connected with the sliding rail (42), a second air cylinder (432) fixedly connected to the sliding seat (431) and sliding with the sliding seat (431), the lower end of the second air cylinder (432) is connected with a pressing block (433), the bottom of the pressing block (433) is provided with a positioning pin, and the first fixed base (41) is provided with a first material guiding groove (411).

6. A handle switch assembly machine according to claim 1, characterized in that: The first pushing mechanism (5) comprises a material receiving table (51) and a third air cylinder (52) used for driving the material receiving table (51) to move.

7. A handle switch assembly machine according to claim 1, characterized in that: The copper sheet cutting mechanism (6) comprises a material receiving seat (61), a fourth air cylinder (62) fixedly connected to the rack (100), and a mechanical arm (63) connected to the fourth air cylinder (62), and the other end of the mechanical arm (63) is provided with a cutter (64).

8. A handle switch assembly machine according to claim 1, characterized in that: The copper sheet transfer mechanism (7) comprises a fixed plate (71), a movable plate (72) slidingly connected to the fixed plate (71), a lifting device (73) fixedly connected with the fixed plate (71), a tenth air cylinder (74) connected with the movable plate (72), and a material suction device (75) connected with the movable plate (72), the lifting device (73) comprises a fifth air cylinder (731) and a telescopic rod (732) connected to the lower end of the fifth air cylinder (731), the telescopic rod (732) is fixedly connected with the fixed plate (71) through a partition plate (733), the material suction device (75) comprises a second rotary motor (751), a vacuum suction nozzle (752) connected to the lower end of the second rotary motor (751), and a sixth air cylinder (753) used for driving the vacuum suction nozzle (752) to move up and down.

9. A handle switch assembly machine according to claim 1, wherein: The second pushing mechanism (8) comprises a second fixed base (81), a fixed support (82) connected to the second fixed base (81), a pushing plate (83) slidingly connected to the fixed support (82), a seventh air cylinder (84) connected to the upper end of the pushing plate (83), and an eighth air cylinder (85) connected to the right end of the pushing plate (83), one end of the seventh air cylinder (84) and the eighth air cylinder (85) is fixedly connected to the fixed support (82), the second fixed base (81) is provided with a second material guiding groove (811), and the lower end of the pushing plate (83) is provided with a pushing block (831) capable of extending into the second material guiding groove (811).

10. A handle switch assembly machine according to claim 1, characterized in that: The pressing mechanism (9) comprises a ninth air cylinder (91), the ninth air cylinder (91) is connected and fixed to the rack (100), and the ninth air cylinder (91) is connected with a pressing column (911) at the end.

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