Profile processing device
By combining the clamping assembly and the air blowing mechanism of the profile processing device, the problems of unstable positioning and waste chip splashing during profile cutting or drilling are solved, thereby improving the quality and safety of profile processing.
Patent Information
- Application Number
- CN202520335502.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-28
AI Technical Summary
In the current profile processing process, the profile is prone to displacement, which leads to a decrease in the quality of cutting or drilling. Furthermore, the waste chips and scrap generated during cutting or drilling are prone to splashing or remaining in the inner cavity of the profile, affecting the processing quality and posing safety hazards.
The profile processing device includes a base plate, a rotating seat, a positioning mechanism, a cutting mechanism, and an air blowing mechanism. The profile is effectively positioned by the clamping assembly, rotated by the rotating seat, and prevented from splashing by the anti-splash assembly. The air blowing mechanism removes the waste and debris from the inner cavity of the profile.
It achieves stable positioning of the profile and effectively prevents waste chips from splashing, cleans the waste chips and waste materials inside the profile cavity, and improves the quality and safety of profile processing.
Smart Images

Figure CN223848589U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to section bar processing technical field more specifically, relate to a section bar processing device. BACKGROUND
[0002] Section bar has the advantages such as small density, light quality, easy processing and recycling rate etc., is widely used in building, building material, hardware, furniture, ship and military industry and many fields.
[0003] Among them, cutting and drilling and other processing is an important process in section bar processing, section bar needs to guarantee the stability of processing in cutting and drilling and other processing process.In prior art, when cutting aluminum section bar, the staff needs to place section bar on the workbench, holds section bar with one hand, and cuts or drills section bar with the other hand by pulling or pushing cutting machine or drilling machine.This mode can cause section bar to displace during processing, which affects the quality of cutting or drilling, and thus affects the quality of section bar processing.
[0004] In addition, section bar cutting or drilling will inevitably produce waste and waste material, especially the waste splashing after cutting during section bar cutting process, which can cause safety hazards such as splashing molten line.The waste and waste material produced by cutting or drilling can easily remain in the inner cavity of section bar, and the waste and waste material remaining in the inner cavity of section bar can easily stick to the wall, scratch section bar, affect the smoothness of section bar surface, and greatly reduce the quality of section bar processing. UTILITY MODEL CONTENT
[0005] The utility model aims at overcoming the shortcomings and deficiencies in prior art, and provides a section bar processing device, which can effectively position section bar during section bar cutting processing, effectively prevent waste splashing during cutting processing, and clean the waste and waste material remaining in the inner cavity of section bar during processing, so as to improve the quality of section bar processing.
[0006] In order to achieve the above-mentioned purpose, the utility model is realized by the following technical scheme: a section bar processing device, characterized by comprising a bottom plate, a rotating seat for driving the bottom plate to rotate, a positioning mechanism for positioning section bar, a cutting mechanism for cutting section bar, and a blowing mechanism for removing waste material.
[0007] Two ends of the bottom plate are connected with rotating seats respectively; the positioning mechanism comprises a holder assembly arranged for supporting the profile and pressing the profile on the bottom plate, and the holder assembly is arranged on the bottom plate; the cutting mechanism is located at the side of the bottom plate and is provided with a splash-proof assembly and a cutting head, the splash-proof assembly is located at the front end of the cutting mechanism and surrounds the cutting head, so that the waste generated during the cutting process of the cutting head is prevented from splashing; the blowing mechanism is arranged on the bottom plate and comprises a gas pipe and a feeding pipe module, the gas pipe is arranged around the feeding pipe module, one end of the gas pipe arranged around the feeding pipe module is connected with an external gas supply device as an air inlet end, and the other end is an air outlet end, and the feeding pipe module rotates to extend the other end of the gas pipe into the inner cavity of the profile and transport it to the corresponding inner cavity position of the profile processing position.
[0008] In the above scheme, the profile can be effectively positioned by the holder assembly, and the profile positioned on the bottom plate can be rotated by the rotating seat (which can be a numerical control device, such as a numerical control equal four-axis seat) for processing. At the same time, the splash-proof assembly surrounding the cutting head can effectively prevent the waste from splashing during the cutting process, and solve the safety hidden trouble problem of splashing molten lines. In addition, the gas pipe can be sent into the narrow inner cavity of the profile, whether the profile is straight or curved, the gas pipe can come and go freely, and the gas pipe can be controlled to stop at any position in the inner cavity of the profile. When in use, the other end of the gas pipe is connected with an external gas supply device, and the gas provided by the gas supply device is blown out from the end of the gas pipe, so that the waste and waste generated in the processing process (such as laser cutting, perforation and the like) are blown away and removed, the profile is not adhered to the waste, and the problem that the profile is easily scratched due to the waste remaining in the inner cavity of the profile is solved.
[0009] The profile processing device of the utility model can effectively position the profile, prevent splashing during cutting processing, clean the waste and waste at the same time, solve the problem of processing adhered profile waste, and improve the profile processing quality.
[0010] The holder assembly comprises a holder one for positioning the profile in the height direction and a holder two for positioning the profile in the side direction; the holder one and the holder two are arranged on the plate surface of the bottom plate.
[0011] The bottom plate is provided with a through hole for the profile to extend out, the profile to be processed and the gas pipe to extend in; the holder one is arranged at the through hole. The through hole can be convenient for the curved profile to apply, or the cutting mechanism can also extend into the through hole for processing, or the gas pipe can also extend into the through hole to enter the inner cavity of the profile, etc. The holder one can position the profile at the through hole.
[0012] The clamping device one comprises a supporting member and a top positioning member; the supporting member is arranged on the plate surface of the bottom plate, and the top positioning member is arranged above the supporting member; a profile positioning station is formed between the supporting member and the top positioning member; and a spherical reference block is arranged on the supporting member.
[0013] The clamping device two comprises a rotary air cylinder and a clamping plate; the rotary air cylinder is arranged on the plate surface of the bottom plate and connected with the clamping plate; an elastic plate is arranged on the clamping plate; the rotary air cylinder drives the clamping plate to rotate, thereby realizing the side positioning of the profile.
[0014] The positioning mechanism further comprises a positioning pin and a supporting seat for inserting the profile positioning hole; the positioning pin and the supporting seat are arranged on the plate surface of the bottom plate respectively, and the positioning pin is arranged above the supporting seat.
[0015] The splash-proof assembly is composed of a splash-proof plate, and the splash-proof assembly is detachably connected with the cutting mechanism; the inner side of the splash-proof plate is provided with a carbon fiber brush.
[0016] The blowing mechanism further comprises a machine base; the feeding pipe module comprises a driving assembly, a storage roller assembly, a transition roller assembly and a feeding roller assembly for conveying the gas pipe; the feeding roller assembly, the transition roller assembly and the storage roller assembly are rotatably arranged on the machine base respectively; the gas pipe is wound on the storage roller assembly and the transition roller assembly and passes through the feeding roller assembly; the driving assembly is connected with the feeding roller assembly, the transition roller assembly and the storage roller assembly respectively, so as to drive the feeding roller assembly, the transition roller assembly and the storage roller assembly to rotate, thereby extending the gas pipe into the inner cavity of the profile and conveying the gas pipe to the corresponding inner cavity position of the profile processing position.
[0017] The utility model can control the driving assembly to drive the feeding roller assembly, the transition roller assembly and the storage roller assembly to rotate, thereby conveying the gas pipe to the corresponding inner cavity position of the profile processing position, and also can make the gas outlet end of the gas pipe move randomly along with the processing position.
[0018] The feeding roller assembly comprises two or more upper feeding roller components and lower feeding roller components equal in number to the upper feeding roller components; each upper feeding roller component is arranged along the gas pipe conveying direction, and each lower feeding roller component is arranged along the gas pipe conveying direction; the upper feeding roller component and the lower feeding roller component each comprise a feeding roller and a bearing, and the feeding roller is rotatably arranged on the machine base through the bearing.
[0019] The feeding roller is provided with at least one groove for trachea positioning; the groove of the feeding roller in the upper feeding roller part is oppositely arranged with the groove of the feeding roller in the lower feeding roller part.
[0020] The design of the groove can prevent the trachea from deviating during conveying.
[0021] The driving assembly comprises a driving part and a transmission assembly; the transmission assembly comprises a driving gear, a storage roller gear connected with the storage roller assembly, a transition roller gear connected with the transition roller assembly and a feeding roller gear connected with the feeding roller assembly; the driving gear is connected with the feeding roller gear in meshing mode, and the transition roller gear is connected with the feeding roller gear and the storage roller gear in meshing mode respectively; the driving part is connected with the driving gear to drive the driving gear to rotate and drive the feeding roller gear, the transition gear and the storage roller gear to rotate.
[0022] Compared with the prior art, the profile processing device has the following advantages and beneficial effects: the profile processing device can effectively position the profile during profile cutting processing, effectively prevent the cutting processing from splashing the cutting waste, and clean the cutting waste and waste left in the profile cavity during the processing, thereby improving the profile processing quality. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is a schematic diagram of the profile processing device of the utility model Figure One (blowing mechanism without cover);
[0024] Figure 2 is a schematic diagram of the profile processing device of the utility model Figure Two (blowing mechanism without cover);
[0025] Figure 3 is a schematic diagram of the blowing mechanism in the profile processing device of the utility model Figure One ;
[0026] Figure 4 is a schematic diagram of the blowing mechanism in the profile processing device of the utility model Figure Two ;
[0027] Figure 5 is a schematic diagram of the transmission assembly in the blowing mechanism in the profile processing device of the utility model;
[0028] Wherein, 1 is the base plate, 2 is the rotating seat, 3 is the cutting mechanism, 4 is the blowing mechanism, 5 is the splash-proof assembly, 6 is the air pipe, 7 is the through hole, 8 is the holder one, 8.1 is the support, 8.2 is the top positioning piece, 8.3 is the spherical reference block, 9 is the holder two, 9.1 is the rotating air cylinder, 9.2 is the clamping plate, 9.3 is the elastic plate, 10 is the positioning pin, 11 is the support seat, 12 is the machine base, 13 is the feeding roller, 14 is the groove, 15 is the storage roller, 16 is the transition roller, 17 is the driving part, 18 is the driving gear, 19 is the storage roller gear, 20 is the feeding roller gear, 21 is the transition roller gear, 22 is the drilling device. DETAILED DESCRIPTION
[0029] The utility model will be described in further detail below in combination with the drawings and specific embodiments. EMBODIMENT
[0030] As Figures 1 to 5 shown, the profile processing device of the utility model includes base plate 1, rotating seat 2 (this embodiment adopts numerical control equal division four shaft seat) for driving base plate 1 to rotate, positioning mechanism for positioning profile, cutting mechanism 3 for cutting processing profile and blowing mechanism 4 for removing waste, wherein the both ends of base plate 1 are connected with rotating seat 2 respectively, and positioning mechanism includes holder assembly for supporting profile and pressing profile on base plate, and holder assembly is arranged on base plate 1. The cutting mechanism 3 is located at the side of base plate 1 and is provided with splash-proof assembly 5 and cutting head, and splash-proof assembly 5 is located at the front end of cutting mechanism 3 and surrounds cutting head, so as to prevent cutting head from splashing when cutting processing profile. The blowing mechanism 4 is arranged on base plate 1 and includes air pipe 6 extending into the cavity of profile and pipe feeding module, wherein air pipe 6 is arranged on pipe feeding module, one end of air pipe 6 arranged on pipe feeding module is connected with external gas supply device as gas inlet end, and the other end is gas outlet end, and pipe feeding module rotates to extend the other end of air pipe 6 into the cavity of profile and transport to the corresponding cavity position of profile processing place.
[0031] Specifically, base plate 1 is provided with through hole 7 for facilitating profile extension, profile processing and air pipe 6 extension, holder assembly includes holder one 8 for positioning profile height direction and holder two 9 for positioning profile side, holder one 8 and holder two 9 are arranged on the plate surface of base plate 1 respectively, and holder one 8 is also arranged at through hole 7. The holder one 8 includes support 8.1 and top positioning piece 8.2, wherein support 8.1 is arranged on the plate surface of base plate 1, top positioning piece 8.2 is located above support 8.1, profile positioning station is formed between support 8.1 and top positioning piece 8.2, and spherical reference block 8.3 is arranged on support 8.1. The utility model adopts spherical reference block 8.3, so as to fix profile in the way of linear contact.
[0032] The clamping device two 9 comprises a rotary air cylinder 9.1 and a clamping plate 9.2, wherein the rotary air cylinder 9.1 is arranged on the plate surface of the bottom plate 1 and connected with the clamping plate 9.2, the clamping plate 9.2 is provided with an elastic plate 9.3, the rotary air cylinder 9.1 drives the clamping plate 9.2 to rotate, and the side surface of the profile is positioned. Meanwhile, the rotary air cylinder 9.1 rotates the clamping plate 9.2 to fix the profile in a surface contact mode, after the profile is positioned, the rotary seat 2 rotates the bottom plate 1, the profile is rotated to a specified position, and the profile is processed.
[0033] In addition, in order to further improve the stability of the profile positioning, the utility model positioning mechanism still includes the positioning pin 10 for inserting the profile positioning hole and the support seat 11, the positioning pin 10 and the support seat 11 are arranged on the plate surface of the bottom plate 1 respectively, and the positioning pin 10 is located above the support seat 11.
[0034] The splash-proof assembly 5 is composed of a splash-proof plate, the splash-proof assembly 5 is detachably connected with the cutting mechanism 3, in addition, the inner side of the splash-proof plate is provided with a carbon fiber brush, the design can not only play a role in eliminating part of static electricity, but also prevent the waste from splashing when the cutting head works.
[0035] The blowing mechanism further comprises a machine base 12, and the pipe feeding module comprises a driving assembly, a storage roller assembly, a transition roller assembly and a feeding roller assembly for conveying the air pipe 6, wherein the feeding roller assembly, the transition roller assembly and the storage roller assembly are rotatably arranged on the machine base 12 respectively, the air pipe 6 is wound on the storage roller assembly and the transition roller assembly and passes through the feeding roller assembly, the driving assembly is connected with the feeding roller assembly, the transition roller assembly and the storage roller assembly respectively, so as to drive the feeding roller assembly, the transition roller assembly and the storage roller assembly to rotate, the air pipe 6 is stretched into the inner cavity of the profile and conveyed to the corresponding inner cavity position of the profile processing position. The utility model can control the driving assembly to drive the feeding roller assembly, the transition roller assembly and the storage roller assembly to rotate, so as to convey the air pipe 6 to the corresponding inner cavity position of the profile processing position, and also can make the air outlet end of the air pipe 6 move randomly along with the processing position.
[0036] Specifically, the feeding roller assembly comprises two or more upper feeding roller components and lower feeding roller components equal in number to the upper feeding roller components, each upper feeding roller component is arranged along the conveying direction of the air pipe 6, and each lower feeding roller component is arranged along the conveying direction of the air pipe 6, the upper feeding roller component and the lower feeding roller component respectively comprise a feeding roller 13 and a bearing, and the feeding roller 13 is rotatably arranged on the machine base 12 through the bearing.
[0037] The feeding roller 13 is provided with at least one groove 14 for positioning the air pipe. The groove 14 of the feeding roller 13 in the upper feeding roller part is oppositely arranged with the groove 14 of the feeding roller 13 in the lower feeding roller part. The design of the groove 14 can prevent the air pipe 6 from deviating. When the feeding roller 13 is provided with two or more grooves 14, the grooves 14 are arranged along the vertical direction of the air pipe 6, so that the positioning of one or more air pipes can be realized. The air pipes 6 can be arranged side by side and conveyed simultaneously, and the air pipes 6 can be conveyed to the corresponding inner cavity position of the profile processing device, so that the air pipes 6 can be blown simultaneously, and the cleaning range can be increased.
[0038] The driving assembly of the utility model includes driving part 17 and transmission assembly, wherein, transmission assembly includes driving gear 18, the storage roll gear 19 connected with the storage roll assembly, the transition roll gear 21 connected with the transition roll assembly and the feeding roll gear 20 connected with the feeding roller assembly, this driving gear 18 is engaged with feeding roll gear 20, transition roll gear 21 is engaged with feeding roll gear 20 and storage roll gear 19 respectively, driving part 17 is connected with driving gear 18, realizes the rotation of driving driving gear 18 to drive feeding roll gear 20, transition gear 21 and storage roll gear 19 rotate.
[0039] The profile processing device of the embodiment further includes a drilling device 22 located on the side of the bottom plate 1, which can drill the profile.
[0040] The profile processing device of the utility model can effectively position the profile through the gripper assembly, and rotate the profile positioned on the bottom plate 1 through the rotating seat 2, which is convenient for the cutting mechanism 3 and / or the drilling device 22 to process. At the same time, the utility model can effectively prevent the debris from splashing during cutting processing through the splash-proof assembly 5 surrounding the cutting head, and solve the safety hidden trouble problem of splashing molten wire. In addition, the utility model can send the air pipe 6 into the narrow inner cavity of the profile, whether the profile is straight or curved, the air pipe 6 can come and go freely, and the air pipe 6 can be controlled to stop at any position in the inner cavity of the profile. When in use, the other end of the air pipe 6 is connected to an external gas supply device, and the gas provided by the gas supply device is blown out from the end of the air pipe 6, so as to blow away and remove the debris and waste generated in the processing process (such as laser cutting, perforation, etc.), so that the profile waste is not adhered to the profile during processing, thereby solving the problem that the profile is easily scratched due to the debris and waste remaining in the inner cavity of the profile.
[0041] The above embodiment is the preferred embodiment of the utility model, but the embodiment of the utility model is not limited by the above embodiment, and any change, modification, substitution, combination, simplification made without departing from the spirit and principle of the utility model should be an equivalent replacement method, which is included in the protection scope of the utility model.
Claims
1. A profile processing device, characterized by: The application relates to a profile cutting device, which comprises a bottom plate, a rotating seat for driving the bottom plate to rotate, a positioning mechanism for positioning a profile, a cutting mechanism for cutting the profile and a blowing mechanism for removing waste. The two ends of the bottom plate are connected with the rotating seat respectively; the positioning mechanism comprises a holder assembly arranged for supporting the profile and pressing the profile on the bottom plate, and the holder assembly is arranged on the bottom plate; the cutting mechanism is arranged on the side of the bottom plate and is provided with a splash-proof assembly and a cutting head, the splash-proof assembly is arranged at the front end of the cutting mechanism and surrounds the cutting head, so that the cutting head is prevented from splashing when cutting the profile; the blowing mechanism is arranged on the bottom plate and comprises a gas pipe and a feeding pipe module, the gas pipe is arranged around the feeding pipe module, one end of the gas pipe arranged around the feeding pipe module is connected with an external gas supply device as an air inlet end, and the other end is an air outlet end, the feeding pipe module rotates to stretch the other end of the gas pipe into the inner cavity of the profile and transport the other end to the corresponding inner cavity position of the profile processing position.
2. The profile processing device according to claim 1, characterized in that: The holder assembly comprises a holder one for positioning the profile in the height direction and a holder two for positioning the profile in the side direction; the holder one and the holder two are arranged on the plate surface of the bottom plate respectively.
3. The profile processing device according to claim 2, characterized in that: The bottom plate is provided with a through hole for facilitating the profile stretching out, profile processing and gas pipe stretching in; the holder one is arranged at the through hole.
4. A profile processing device according to claim 2 or 3, characterized in that: The holder one comprises a supporting piece and a top positioning piece; the supporting piece is arranged on the plate surface of the bottom plate, and the top positioning piece is arranged above the supporting piece; the supporting piece and the top positioning piece form a profile positioning station; the supporting piece is provided with a spherical reference block.
5. The profile processing device according to claim 2, characterized in that: The holder two comprises a rotating air cylinder and a clamping plate; the rotating air cylinder is arranged on the plate surface of the bottom plate and is connected with the clamping plate; the clamping plate is provided with an elastic plate; the rotating air cylinder drives the clamping plate to rotate, so that the profile side is positioned.
6. The profile processing device according to claim 1, characterized in that: The positioning mechanism further comprises a positioning pin for inserting a profile positioning hole and a supporting seat; the positioning pin and the supporting seat are arranged on the plate surface of the bottom plate respectively, and the positioning pin is arranged above the supporting seat.
7. The profile processing device according to claim 1, characterized in that: The splash-proof assembly is composed of a splash-proof plate, and the splash-proof assembly is detachably connected with the cutting mechanism; the inner side of the splash-proof plate is provided with a carbon fiber brush.
8. The profile processing device according to claim 1, characterized in that: The blowing mechanism further comprises a machine base; the feeding pipe module comprises a driving assembly, a storage roller assembly, a transition roller assembly and a feeding roller assembly for conveying the gas pipe; the feeding roller assembly, the transition roller assembly and the storage roller assembly are rotatably arranged on the machine base respectively; the gas pipe is arranged around the storage roller assembly and the transition roller assembly and penetrates through the feeding roller assembly; the driving assembly is connected with the feeding roller assembly, the transition roller assembly and the storage roller assembly respectively, so that the feeding roller assembly, the transition roller assembly and the storage roller assembly are driven to rotate, the gas pipe is stretched into the inner cavity of the profile and is transported to the corresponding inner cavity position of the profile processing position.
9. The profile processing device according to claim 8, characterized in that: The feeding roller assembly comprises two or more upper feeding roller components and lower feeding roller components equal in number to the upper feeding roller components, each upper feeding roller component is arranged in the gas pipe conveying direction, and each lower feeding roller component is arranged in the gas pipe conveying direction; the upper feeding roller component and the lower feeding roller component respectively comprise a feeding roller and a bearing, and the feeding roller is rotatably arranged on the machine base through the bearing. The feeding roller is provided with at least one groove for tracheal positioning; the groove of the feeding roller in the upper feeding roller part is oppositely arranged with the groove of the feeding roller in the lower feeding roller part.
10. The profile processing device according to claim 8, characterized in that: The driving assembly comprises a driving part and a transmission assembly; the transmission assembly comprises a driving gear, a storage roller gear connected with the storage roller assembly, a transition roller gear connected with the transition roller assembly and a feeding roller gear connected with the feeding roller assembly; the driving gear is in meshing connection with the feeding roller gear, and the transition roller gear is in meshing connection with the feeding roller gear and the storage roller gear respectively; the driving part is connected with the driving gear, so as to drive the driving gear to rotate to drive the feeding roller gear, the transition gear and the storage roller gear to rotate.