Follow-up type waste recovery foam milling machine
By combining a dust extraction hood and a crushing component in the design of a foam milling machine, a negative pressure dust extraction channel is constructed, which solves the problem of incomplete cleaning of waste materials in foam milling machines and achieves efficient recycling and resource utilization of waste materials.
Patent Information
- Application Number
- CN202520485576.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Existing foam milling machines do not thoroughly clean up waste during milling operations, resulting in decreased milling accuracy and low recycling efficiency. They are unable to efficiently collect dispersed waste, leading to resource waste.
A foam milling machine for follow-up waste recycling was designed. It uses a dust suction hood and crushing component combined with a sleeve telescopic transmission mechanism to construct a negative pressure dust suction channel. The dust suction hood quickly sucks in and crushes the waste, and the compression collection device is used for efficient recycling.
It achieves efficient cleaning and recycling of waste materials, avoids residues affecting milling accuracy, improves the utilization efficiency of waste materials, and reduces resource waste.
Smart Images

Figure CN223848745U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a foamed material processing equipment technical field, especially in a kind of waste recovery's foamed milling machine of follow-up. BACKGROUND
[0002] In the current industrial production, foamed material is widely used in packaging, building, transportation, aerospace and many other fields due to its characteristics of light weight, heat insulation, sound insulation, shock absorption and other characteristics, with the increasing demand for foamed products in various industries, the processing precision and efficiency of foamed material are becoming increasingly strict. As a key equipment for realizing accurate milling of foamed material, foamed milling machine plays a crucial role in foamed material processing and production.
[0003] During milling operation, foamed milling machine produces a large amount of fine granular foamed waste. The existing foamed milling machine has obvious drawbacks. The cleaning device of the existing foamed milling machine cannot cover all corners of the milling machine, resulting in incomplete waste cleaning, affecting milling precision, and low foamed waste recovery efficiency, which cannot efficiently collect scattered waste, resulting in waste of waste resources.
[0004] In summary, the traditional foamed milling equipment has the problems of incomplete foamed waste cleaning and low recovery efficiency. Therefore, we propose a foamed milling machine with follow-up waste recovery to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a foamed milling machine with follow-up waste recovery, which can solve the problems in the background technology.
[0006] To achieve the above purpose, the technical scheme provided by the utility model is as follows: a foamed milling machine with follow-up waste recovery, comprising a bed body, the bed body is slidably connected with a portal frame along the front and rear directions, one side of the portal frame beam is slidably connected with a sliding plate along the left and right directions, the sliding plate is slidably connected with a milling cutter set along the up and down directions away from the portal frame side, a dust collector is arranged below the milling cutter set, a smashing assembly is arranged inside the dust collector, a through hole is formed in the dust collector below the milling cutter set, the through hole is penetrated by the milling cutter set, a sleeve telescopic transmission mechanism is communicated with the top end of the dust collector, a compression collecting device is arranged on one side of the bed body, a hose is communicated between the sleeve telescopic transmission mechanism and the compression collecting device, and a limiting mechanism is arranged outside the hose.
[0007] Preferably, the dust collector comprises a through dust collection part, the through dust collection part is arranged below the milling cutter set, the through hole is formed in the middle of the through dust collection part, the through dust collection part is connected with a pipeline communication part on one side, and the top end of the pipeline communication part is connected with the sleeve telescopic transmission mechanism.
[0008] Preferably, the smashing assembly comprises a rotating shaft rotatably connected between the inner walls on both sides of the pipeline communication part, and a blade is fixedly installed on the surface of the rotating shaft, and one end of the rotating shaft is drivingly connected with the first motor through the side wall of the pipeline communication part.
[0009] Preferably, the sleeve telescopic transmission mechanism comprises an inner sleeve arranged on one side of the milling cutter set and fixedly connected with the sliding plate, an outer sleeve nestedly connected with the outer side of the bottom end of the inner sleeve, a lifting assembly arranged between the outer sleeve and the sliding plate, and the bottom end of the outer sleeve is in communication with the top end of the pipeline communication part.
[0010] Preferably, the lifting assembly comprises a second motor fixedly connected with the sliding plate, a gear fixedly connected with the output shaft of the second motor, and a rack meshedly connected with one side of the gear and fixedly connected with the surface of the outer sleeve.
[0011] Preferably, the limiting mechanism comprises a first limiting frame and a second limiting frame, the first limiting frame is fixedly arranged on one side of the bed body, the top end of the first limiting frame close to one end of the compression collecting device is connected with a first drag chain through a connector, the other end of the first drag chain away from the first limiting frame is connected with the gantry through a connector, the second limiting frame is arranged on the side of the gantry away from the sliding plate, the top end of the second limiting frame close to the first limiting frame is connected with a second drag chain through a connector, the other end of the second drag chain away from the second limiting frame is connected with the milling cutter set through a connector, and the bottom ends of the first drag chain and the second drag chain are fixedly connected with a plurality of fixing frames, and the hoses are arranged through the fixing frames and the first drag chain and the fixing frames and the second drag chain.
[0012] Preferably, the gantry is provided with a tool holder for placing the milling cutter head.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. The dust cover is arranged below the milling cutter set, the through dust suction part of the dust cover is arranged below the milling cutter set, when the milling cutter set mills the foam, the strong suction force generated by the fan in the compression collecting device forms a complete negative pressure dust suction channel through the hoses, the sleeve telescopic transmission mechanism and the dust cover, so that the foam waste generated in the milling process can be quickly sucked into the dust cover through the through hole in the middle of the dust cover, the waste in the milling area is efficiently collected, the key position of the milling operation is covered, the problem of incomplete waste cleaning is solved, and the influence of residual waste on the milling precision is avoided.
[0015] 2. The utility model discloses a dust absorption cover is arranged in the dust absorption cover, and the first motor drives the rotation of the rotation shaft, and the high -speed rotation of blade is further broken into the foam waste of dust absorption cover, and the foam waste is more easily transported to the compression collection device through the pipeline communication part, the sleeve telescopic transmission mechanism and the hose, improves the conveying efficiency of waste in the recycling channel, on the one hand, the sleeve telescopic transmission mechanism can be according to the thickness of foam material, through the cooperation of the gear and rack of second motor, the height of dust absorption cover is adjusted flexibly, ensures that dust absorption cover can be close to the foam material of different thickness, the collection efficiency of waste is improved to the greatest extent, the low problem of traditional equipment waste recovery efficiency is solved, and the waste of waste resources is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the structure schematic diagram of the utility model;
[0017] Figure 2 It is the structure schematic diagram of another visual angle in the utility model;
[0018] Figure 3 It is the position relation schematic diagram of dust absorption cover and sleeve telescopic transmission mechanism in the utility model;
[0019] Figure 4 It is the structure schematic diagram of the utility model; Figure 3 In the utility model, it is the local enlarged schematic diagram of A place;
[0020] Figure 5 It is the structure schematic diagram of dust absorption cover in the utility model;
[0021] Figure 6 It is the structure schematic diagram of another visual angle of dust absorption cover in the utility model.
[0022] In the drawing: 1, bed body; 2, gantry; 3, slide plate; 4, milling cutter group; 5, dust absorption cover; 51, through dust absorption part; 52, pipeline communication part; 6, broken component; 61, rotation shaft; 62, blade; 63, first motor; 7, through -hole; 8, sleeve telescopic transmission mechanism; 81, inner sleeve; 82, outer sleeve; 83, lifting assembly; 831, second motor; 832, gear; 833, rack; 9, compression collection device; 10, hose; 11, limiting mechanism; 111, first limiting frame; 112, first drag chain; 113, second limiting frame; 114, second drag chain; 115, fixed frame; 12, tool holder. DETAILED DESCRIPTION
[0023] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.
[0024] In order to further understand the content of the present application, the present application will be described in detail in combination with the drawings.
[0025] In combination with Figures 1-5 A follow-up type waste recycling foam milling machine, comprising a bed body 1, the bed body 1 is slidingly connected with a portal frame 2 along the front-rear direction, one side of the cross beam of the portal frame 2 is slidingly connected with a sliding plate 3 along the left-right direction, the side of the sliding plate 3 away from the portal frame 2 is slidingly connected with a milling cutter set 4 along the up-down direction, through the cooperation of the bed body 1, the portal frame 2 and the sliding plate 3, the milling device 4 can freely move in the front-rear, left-right and up-down directions, so that the accurate milling processing of the foam material at different positions is realized, the diversified processing requirements are met, a dust hood 5 is arranged below the milling cutter set 4, a smashing assembly 6 is arranged in the dust hood 7, which is used for smashing the suctioned waste, the dust hood 5 is provided with a through hole 7 below the milling cutter set 4, so that the milling cutter set 4 can penetrate through the through hole 7, which is convenient for the milling cutter set 4 to penetrate through the dust hood 6 to process the foam material, the waste produced in the first time in the milling process is sucked into the dust hood 6, a sleeve telescopic transmission mechanism 8 is communicated with the top end of the dust hood 6, which is used for adjusting the height of the dust hood 6, a compression collecting device 9 is arranged on one side of the bed body 1, a fan is arranged in the compression collecting device 9, a negative pressure dust collection channel is formed through the generated suction force, the foam waste produced in the milling is recycled, meanwhile, the compression collecting device 9 has a compression function, so that the suctioned waste can be compressed, a hose 10 is communicated between the sleeve telescopic transmission mechanism 8 and the compression collecting device 9, so as to form a dust collection channel for recycling the waste into the compression collecting device 9, a limiting mechanism 11 is arranged on the outside of the hose 10, so as to prevent the hose 10 from winding and twisting in the equipment operation.
[0026] The dust hood 5 comprises a through dust collection part 51, the through dust collection part 51 is arranged below the milling cutter set 4, a through hole 6 is arranged in the middle of the through dust collection part 51, when the milling cutter set 4 works, the waste produced by the milling cutter set 4 on the foam material can quickly pass through the through hole 7 arranged in the middle and enter the dust hood 5, a pipeline communication part 52 is connected with one side of the through dust collection part 51, the top end of the pipeline communication part 52 is connected with the sleeve telescopic transmission mechanism 8.
[0027] The smashing assembly 6 comprises a rotating shaft 61 rotatably connected between the inner walls on both sides of the pipeline communication part 52, and a blade 62 fixedly installed on the surface of the rotating shaft 61. One end of the rotating shaft 61 is drivingly connected with a first motor 63 penetrating through the side wall of the pipeline communication part 52. The first motor 63 drives the rotating shaft 61 to rotate at a high speed, so that the blade 62 rotates. When the large foam waste is sucked into the dust cover 5, it will be smashed into smaller particles by the high-speed rotating blade 62.
[0028] The sleeve telescopic transmission mechanism 8 comprises an inner sleeve 81 arranged on one side of the milling cutter set 4 and fixedly connected with the sliding plate 3. When the milling cutter set 4 moves along the front-back and left-right directions under the driving of the gantry 2 and the sliding plate 3, the inner sleeve 81 will move synchronously. The outer sleeve 82 is nestedly connected to the outer side of the bottom end of the inner sleeve 81. The outer sleeve 82 and the sliding plate 3 are provided with a lifting assembly 83. The bottom end of the outer sleeve 82 is connected with the top end of the pipeline communication part 52. The relative height of the dust cover 5 and the milling cutter set 4 can be adjusted through the lifting assembly 83.
[0029] The lifting assembly 83 comprises a second motor 831 fixedly connected with the sliding plate 3. The output shaft of the second motor 831 is fixedly connected with a gear 832. One side of the gear 832 is meshingly connected with a rack 833 fixedly connected with the surface of the outer sleeve 82. When the second motor 831 drives the gear 832 to rotate, due to the meshing relationship between the gear 832 and the rack 833, the circular motion of the gear 832 is converted into the linear motion of the rack 833, thereby driving the outer sleeve 82 fixedly connected with the rack 833 to rise or fall, so as to adjust the height of the dust cover 5.
[0030] The limiting mechanism 11 comprises a first limiting frame 111 and a second limiting frame 113. The first limiting frame 111 is fixedly arranged on one side of the bed body 1. The top end of the first limiting frame 111 close to one end of the compression and collection device 9 is connected with a first drag chain 112 through a connector. The end of the first drag chain 112 away from the first limiting frame 111 is connected with the gantry 2 through a connector. The second limiting frame 113 is arranged on the side of the gantry 2 away from the sliding plate. The top end of the second limiting frame 113 close to one end of the first limiting frame 111 is connected with a second drag chain 114 through a connector. The end of the second drag chain 114 away from the second limiting frame 113 is connected with the milling cutter set 4 through a connector. The bottom ends of the first drag chain 112 and the second drag chain 114 are fixedly connected with a plurality of fixing frames 115. The hoses 10 pass through the fixing frames 115 and the first drag chain 112 and the second drag chain 114, respectively. During the operation of the equipment, when the gantry 2 and the milling cutter set 4 move, the first drag chain 112 and the second drag chain 114 will move accordingly. The fixing frames 115 drive the hoses 10 to move in the specified path, so as to prevent the hoses 10 from winding and twisting, and ensure the smoothness of the waste recovery channel.
[0031] The gantry 2 is provided with a tool holder 12 for placing a milling cutter head to meet different milling process requirements and improve the versatility and processing adaptability of the equipment.
[0032] Working principle:
[0033] The bed body 1, the gantry 2, the sliding plate 3 and the milling cutter group 4 cooperate with each other to realize the movement of the milling cutter group 4 in the front-rear, left-right and up-down directions, thereby accurately milling the foam material.
[0034] Before the milling work starts, the operator can adjust the height of the dust cover 5 according to the thickness of the foam material to be processed through the sleeve telescopic transmission mechanism 8, start the second motor 831, and drive the gear 832 to rotate through the output shaft of the second motor 831. Since the gear 832 is engaged with the rack 833 fixedly connected to the surface of the dust suction outer sleeve 82, the rotation of the gear 832 will drive the dust suction outer sleeve 82 and the dust cover 5 to adjust the height, so that the dust cover 5 can be close to foam materials of different thicknesses, and ensure efficient collection of waste materials during the milling process.
[0035] Since the through dust suction part 51 of the dust cover 5 is located directly below the milling cutter group 4, when the milling cutter group 4 mills the foam, the milling cutter group 4 penetrates the through hole 7 to mill the foam material below. At the same time, the fan in the compression collection device 9 operates synchronously, and the fan generates strong suction force through the hose 10, the dust suction inner sleeve 81, the dust suction outer sleeve 82 and the dust cover 5 to form a complete negative pressure dust suction channel. The foam waste generated during the milling process will be quickly sucked into the dust cover 5 through the through hole 7 in the middle of the dust cover 5 under the negative pressure formed by the fan, and then enter the compression collection device 9 through the dust suction channel.
[0036] In order to further improve the efficiency and effect of waste collection, the smashing assembly 6 in the pipeline communication part 52 of the dust cover 5 continuously works during the milling process, the first motor 63 drives the rotating shaft 61 to rotate, and the blade 62 fixedly connected to the surface of the rotating shaft 61 rotates at a high speed to further smash the foam waste entering the dust cover 5, so that it is easier to collect and process subsequently.
[0037] It should be noted that, in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0038] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A foam milling machine for follow-up waste recycling, comprising a bed (1), wherein a gantry frame (2) is slidably connected to the bed (1) in the front-to-back direction, a slide plate (3) is slidably connected to one side of the crossbeam of the gantry frame (2) in the left-to-right direction, and a milling cutter set (4) is slidably connected to the side of the slide plate (3) away from the gantry frame (2) in the up-down direction, characterized in that: The milling cutter group (4) is provided below the dust cover (5), the dust cover (5) is provided with a broken assembly (6) inside, the dust cover (5) is provided with a through hole (7) below the milling cutter group (4), the dust cover (5) is communicated with the sleeve telescopic transmission mechanism (8) at the top, the bed body (1) is provided with a compression collecting device (9) on one side, the sleeve telescopic transmission mechanism (8) and the compression collecting device (9) are communicated with the hose (10), the hose (10) is provided with a limiting mechanism (11) outside.
2. A follow-on waste recycling foam miller as claimed in claim 1, wherein: The dust cover (5) comprises a through dust cover (51), the through dust cover (51) is arranged below the milling cutter group (4), the through hole (7) is arranged in the middle of the through dust cover (51), the through dust cover (51) is connected with the pipeline communication part (52) on one side, and the top of the pipeline communication part (52) is connected with the sleeve telescopic transmission mechanism (8).
3. A follow-on waste recycling foam miller as claimed in claim 2, wherein: The broken assembly (6) comprises a rotating shaft (61), the rotating shaft (61) is rotatably connected between the inner walls on both sides of the pipeline communication part (52), the rotating shaft (61) is fixedly installed with a blade (62) on the surface, and the rotating shaft (61) is rotatably connected with a first motor (63) at one end.
4. A follow-on waste recycling foam miller as claimed in claim 2, wherein: The sleeve telescopic transmission mechanism (8) comprises an inner sleeve (81), the inner sleeve (81) is arranged on one side of the milling cutter group (4) and is fixedly connected with the sliding plate (3), the outer sleeve (82) is nested and connected on the outer side of the bottom end of the inner sleeve (81), the outer sleeve (82) and the sliding plate (3) are provided with a lifting assembly (83), and the bottom end of the outer sleeve (82) is communicated with the top end of the pipeline communication part (52).
5. A follow-on waste recycling foam miller as claimed in claim 4, wherein: The lifting assembly (83) comprises a second motor (831), the second motor (831) is fixedly connected with the sliding plate (3), the output shaft of the second motor (831) is fixedly connected with a gear (832), one side of the gear (832) is engagedly connected with a rack (833), and the rack (833) is fixedly connected with the surface of the outer sleeve (82).
6. A follow-on waste recycling foam miller as claimed in claim 1, wherein: The limiting mechanism (11) comprises a first limiting frame (111) and a second limiting frame (113), the first limiting frame (111) is fixedly arranged on one side of the bed body (1), the top end of the first limiting frame (111) near one end of the compression collecting device (9) is connected with a first drag chain (112) through a connector, the end of the first drag chain (112) away from the first limiting frame (111) is connected with the gantry (2) through a connector, the second limiting frame (113) is arranged on the side of the gantry (2) away from the sliding plate, the top end of the second limiting frame (113) near one end of the first limiting frame (111) is connected with a second drag chain (114) through a connector, the end of the second drag chain (114) away from the second limiting frame (113) is connected with the milling cutter group (4) through a connector, the bottom ends of the first drag chain (112) and the second drag chain (114) are fixedly connected with a plurality of fixing frames (115), and the hoses (10) pass through the fixing frames (115) and the first drag chain (112) and the fixing frames (115) and the second drag chain (114) respectively.
7. A follow-on waste recycling foam miller as claimed in claim 1, wherein: The gantry (2) is provided with a tool holder (12), and the tool holder (12) is used for placing a milling cutter head.