Drum weld joint polishing device
By designing a cylindrical weld grinding device with a support frame and motion components, the safety hazards and low efficiency of cylindrical weld grinding were solved, achieving stable clamping and efficient grinding, and improving the consistency of the finished product's appearance.
Patent Information
- Application Number
- CN202520198595.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-08
AI Technical Summary
In the existing technology, grinding of the weld seam of the cylinder poses safety hazards and is difficult to standardize. In addition, the existing fixing method is inefficient and affects the appearance of the finished product.
A cylindrical weld grinding device was designed, which includes a support and vertical and horizontal motion components. The grinding component is driven by the vertical and horizontal motion components to move unidirectionally from the bottom of the barrel to the opening of the barrel. Combined with the internal support structure, stable clamping and efficient grinding are achieved.
This method achieves stable fixation of the barrel during the polishing process, avoiding safety hazards and improving polishing efficiency and the consistency of the finished product's appearance.
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Figure CN223848826U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of weld seam treatment, and in particular to a grinding device for barrel weld seams. Background Technology
[0002] The barrel body is made by bending and welding single or multiple plates. As a result, multiple weld seams remain on the barrel body after manufacturing, requiring further grinding, polishing and wire drawing. The existing method is to simply fix the barrel body and then manually grind it with a hand-held angle grinder. This method, because the barrel body will roll and be fixed, or even if a fixed grinding equipment is used and the person holds the barrel body to grind it, not only poses safety hazards, but also makes it difficult to standardize the grinding effect, affecting the appearance of the finished product. Utility Model Content
[0003] The present invention aims to at least partially solve one of the technical problems in the aforementioned technologies. Therefore, the purpose of this invention is to provide a device that conveniently and stably clamps cylindrical workpieces and enables stable grinding.
[0004] To achieve the above objectives, an embodiment of this utility model provides a cylindrical weld seam grinding device, comprising:
[0005] The support includes a vertical motion component and a horizontal motion component; the movable end of the vertical motion component is equipped with a grinding component that can swing; the movable end of the horizontal motion component is equipped with a fixing component that has a fixing member.
[0006] Grinding assembly: includes a grinding bracket and a set of movable wheels. The set of movable wheels is rotatably mounted on the grinding bracket, and the grinding belt is wound around the set of movable wheels.
[0007] Fixed components: including radial fixing components, axial support components and telescopic adjustment components. The vertical fixing component is located at the movable end of the transverse motion component, the transverse support component is fixed to the vertical fixing component, and the telescopic adjustment component is located at the end of the transverse support component and abuts against the inner surface of the bottom of the cylinder.
[0008] According to the embodiment of the present utility model, the cylindrical weld grinding device is used in which the cylindrical barrel is placed on the fixed component, and the vertical motion component and the horizontal motion component drive the grinding component to move unidirectionally from the bottom of the barrel to the opening of the barrel, so as to achieve the effect of grinding the weld. During the process, the cylindrical barrel will not rotate or move back and forth.
[0009] In addition, the cylindrical weld grinding device proposed in the above embodiments of this utility model may also have the following additional technical features:
[0010] Optionally, the vertical motion assembly includes a vertical fixed frame and a vertical movable element, the vertical movable element including a guide rail and a slider, the slider being provided with a grinding bracket mounting seat.
[0011] Optionally, the grinding bracket includes a wheel assembly mounting plate and a hinge conversion component. One side of the wheel assembly mounting plate is movably provided with a movable wheel assembly, and the other side is provided with a hinge conversion component. The wheel assembly mounting plate is oscillatingly mounted on the vertical motion component via the hinge conversion component.
[0012] Optionally, the radial fastener facing the cylindrical side coaxially forms several concentric circular steps.
[0013] Optionally, the telescopic adjustment component includes a cylinder and a stop plate, with the cylinder fixed to the transverse support and the stop plate located at the telescopic end of the cylinder. Attached Figure Description
[0014] Figure 1 This is a perspective view of a structure according to an embodiment of the present invention;
[0015] Figure 2 This is a perspective view of a structure according to another embodiment of the present invention.
[0016] Label Explanation:
[0017] Support 1, Vertical motion component 11, Lateral motion component 12
[0018] Grinding component 2, Grinding bracket 21, Movable wheel set 22
[0019] Fixed component 3; Radial fixing component 31; Axial support component 32; Telescopic adjustment component 33
[0020] 100 for the cylindrical container. Detailed Implementation
[0021] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0022] When this utility model is in use, the cylindrical barrel is placed on the fixed component, and the vertical movement component and the horizontal movement component drive the grinding component to move unidirectionally from the bottom of the barrel to the opening of the barrel, so as to achieve the effect of grinding the weld. During the process, the cylindrical barrel will not rotate or move back and forth.
[0023] To better understand the above technical solutions, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.
[0024] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0025] As in the background technology, the grinding of the weld seam of a cylindrical barrel is limited by the barrel's tendency to roll, which can cause the grinding to deviate from the weld seam and leave grinding marks in other areas. Alternatively, if the fixing force is too great, the barrel may be ground while deformed, and the grinding effect will change when the barrel is reset after the fixing is released.
[0026] Furthermore, the complex fixtures and the time-consuming loading and unloading of the barrels are not conducive to improving grinding efficiency.
[0027] In response, the technical solution proposed by this utility model is that the grinding motion structure moves in one direction, from the bottom of the barrel to the opening of the barrel, and is supplemented by internal support structures, which can ensure that the barrel does not move during the grinding process and that the barrel can be quickly picked up and put away after grinding, thus improving efficiency.
[0028] Figures 1 to 2 A grinding device for the weld seam of a cylindrical barrel 100 according to an embodiment of the present utility model includes:
[0029] Support 1: includes a vertical motion component 11 and a horizontal motion component 12; the movable end of the vertical motion component 11 is provided with a grinding component 2 that can swing; the swing of the movable end is about the motion axis of the vertical motion component 11. The purpose of the vertical motion component 11 is to make the grinding component 2 contact or move away from the barrel 100. Through vertical movement, when the barrel is placed in, the grinding component 2 can move closer to the barrel to contact and grind; and after grinding, it can move away from the barrel.
[0030] The vertical and horizontal movements work together, allowing the polishing component 2 to move along at least a rectangular path when viewed from the side. Of course, by controlling the movement, an elliptical or even nearly circular motion trajectory can also be achieved.
[0031] Specifically, the vertical motion assembly 11 includes a vertical fixed frame and a vertical movable element. The vertical movable element includes a guide rail and a slider, and the slider is provided with a grinding bracket 21 mounting base. The slider can extend a support arm, and there is an axis parallel to the slider's movement as a rotation axis. The grinding bracket 21 mounting base swings around this rotation axis. The purpose of this structure is to allow the entire grinding bracket 21 mounting base to have more ways of movement.
[0032] Grinding assembly 2: includes a grinding bracket 21 and a movable wheel set 22. The movable wheel set 22 is rotatably mounted on the grinding bracket 21, and the grinding belt is wound around the movable wheel set 22. Specifically, the grinding bracket 21 includes a wheel set mounting plate and a hinge conversion component. The movable wheel set 22 is movably mounted on one side of the wheel set mounting plate, and the hinge conversion component is mounted on the other side. The wheel set mounting plate is swaying on the vertical motion assembly 11 through the hinge conversion component.
[0033] In this embodiment of the utility model, the grinding of the barrel weld seam relies on an operation mode similar to a belt sander, that is, the sanding belt is driven by several movable wheel sets 22 to make linear motion, and rubs against the weld seam after contact. Therefore, the movable wheel sets 22 can be relatively adjusted in distance on the grinding bracket 21. At the same time, a tensioning structure can be set on the grinding bracket 21 to compensate for the problem of the sanding belt becoming thinner after wear, and the problem of the sanding belt having an excessively large contact area with the weld seam.
[0034] The movable end of the lateral motion component 12 is provided with a fixing component 3, which is a fixed component; as mentioned above, the lateral motion component 12 and the vertical motion component 11 constitute a two-axis motion mechanism that can form a rectangular coverage area in the plane.
[0035] Fixed component 3: includes radial fixing component 31, axial support component 32 and telescopic adjustment component 33. The vertical fixing component is located at the movable end of the transverse motion component 12, the transverse support component is fixed to the vertical fixing component, and the telescopic adjustment component 33 is located at the end of the transverse support component and abuts against the bottom inner surface of the cylinder 100.
[0036] The fixing component 3 utilizes the structure of the barrel: the axial support 32 and the telescopic adjustment component 33 enter the barrel from the opening. In some embodiments, the radial fixing component 31, facing the barrel 100, forms several concentric circular steps coaxially, allowing the barrel opening to be secured on the steps. This limits the radial movement of the barrel. The axial support 32 prevents the barrel from being crushed when the grinding component 2 applies downward pressure. The telescopic adjustment component 33, after adjustment, rests against the inner surface of the barrel bottom. Thus, when the grinding component 2 moves from the bottom towards the opening, the radial and axial movement tendencies of the barrel are restricted, and the tendency to rotate around the axial direction is suppressed, achieving barrel fixation during grinding without the need for complex clamps. After grinding, the barrel 100 can be detached simply by pulling it out slightly from the bottom.
[0037] Optionally, the telescopic adjustment component 33 includes a cylinder and a stop plate. The cylinder is fixed to the transverse support component, and the stop plate is located at the telescopic end of the cylinder. The stop plate is set in an arc shape, which can achieve effective support and rotation suppression of the bottom of the barrel.
[0038] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0039] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0040] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. The illustrative expressions of the above terms in this specification should not be construed as necessarily referring to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.
[0041] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A barrel weld polishing apparatus, characterized by: Comprising The support includes a vertical movement assembly and a horizontal movement assembly; the movable end of the vertical movement assembly is provided with a polishing assembly; the movable end of the horizontal movement assembly is provided with a fixed assembly of a fixed member; The polishing assembly includes a polishing support and a movable wheel set; the movable wheel set is rotatably arranged on the polishing support; and a polishing belt is wound on the movable wheel set; The fixed assembly includes a radial fixing member, an axial support member and an extension adjusting member; the vertical fixing member is arranged at the movable end of the horizontal movement assembly; the horizontal support member is fixedly arranged on the vertical fixing member; and the extension adjusting member is arranged at the end of the horizontal support member and abuts against the inner surface of the bottom of the barrel.
2. The barrel weld polishing device according to claim 1, characterized in that: The vertical movement assembly includes a vertical fixed frame and a vertical movable element; the vertical movable element includes a guide rail and a sliding block; and the polishing support mounting seat is arranged on the sliding block.
3. The barrel weld polishing device according to claim 1, characterized in that: The polishing support includes a wheel set mounting plate and a hinged conversion member; the movable wheel set is movably arranged on one side of the wheel set mounting plate; the hinged conversion member is arranged on the other side of the wheel set mounting plate; and the wheel set mounting plate is swingably arranged on the vertical movement assembly through the hinged conversion member.
4. The barrel weld polishing device according to claim 1, characterized in that: The radial fixing member is coaxially formed with a plurality of concentric circular steps on the side facing the barrel.
5. The barrel weld polishing device according to claim 1, characterized in that: The extension adjusting member includes a pneumatic cylinder and an abutting plate; the pneumatic cylinder is fixed to the horizontal support member; and the abutting plate is arranged at the extension end of the pneumatic cylinder.