Polishing device for wire harness terminal machining

The automated debris removal and cooling design of the cleaning mechanism solves the problems of debris accumulation and high temperature during wire harness terminal polishing, improves polishing accuracy and efficiency, protects polishing tools and operator safety, and reduces costs.

CN223848834UActive Publication Date: 2026-01-30DI RUN ELECTRONICS (SUZHOU) CO LTD
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Patent Information

Application Number
CN202520494670.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-01-30
Estimated Expiration
2035-03-20

AI Technical Summary

Technical Problem

During the grinding process of wire harness terminals, the accumulation of debris and high temperature heat dissipation problems affect the grinding accuracy, efficiency and safety, and the existing equipment has wear and safety hazards.

Method used

A grinding device including a cleaning mechanism was designed. By using the linkage of a water tank, guide rod and water pipe, it can realize automated debris cleaning and cooling. Through the movement of the electric grinding head, the water flow accurately reaches the grinding position, cleans the debris and cools it down, avoiding high temperature burns and wear.

Benefits of technology

It improves grinding precision and efficiency, extends the service life of grinding wheels, ensures finished product quality, reduces safety hazards, and lowers equipment costs and maintenance difficulty.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223848834U_ABST
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Abstract

The utility model discloses a wire harness terminal machining polishing device which comprises an equipment box, an electric polishing head is movably installed on the top of a fixing table in the equipment box, a clamp is installed on the inner side of the equipment box, a cleaning mechanism is installed on the outer wall of the equipment box, and the cleaning mechanism comprises a water tank fixed to the outer wall of the equipment box. Two guide rods are fixed to the bottom end in the water tank and penetrate through two sliding blocks, the sliding blocks are fixed to the two sides of the water box, one side of the water box is tightly attached to the inner wall of the water tank, round holes corresponding to each other in the vertical direction are formed in the attaching face of the water box and the water tank, and the positions of the round holes of the water tank are higher. According to the polishing device for wire harness terminal machining, the problems of scrap accumulation and high-temperature heat dissipation in the wire harness hardware terminal polishing process are solved through the cleaning mechanism, additional electronic equipment such as a water pump does not need to be relied on, and electric energy is effectively saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to terminal processing technical field especially relates to a polishing device for harness terminal processing. BACKGROUND

[0002] In the manufacturing process of household appliances, as the key link of signal and power transmission between various components inside the appliance, the harness plays a decisive role. The hardware terminal of the harness, as the direct interface connecting the harness and the appliance components, its processing quality is directly related to the overall performance and safety of the appliance product. These terminals are usually made of copper, aluminum or alloy metal materials, and need to be precisely processed to ensure good electrical conductivity, mechanical strength and corrosion resistance.

[0003] The applicant found that during terminal production, in order to remove burrs on the end face of the terminal, small polishing parts need to be used for polishing processing. For example, the patent number CN208179198U discloses a polishing device for hardware terminals, which is a common small workpiece polishing structure. However, in actual operation, there are still two major problems: first, the debris generated during polishing is easy to accumulate on the surface of the workpiece and around the polishing tool, which not only affects the accuracy and efficiency of polishing, but also causes unnecessary wear of the polishing wheel, shortening its service life. Second, the high temperature generated during polishing operation may burn the surface of the workpiece, affect the quality of the finished product, accelerate the wear of the polishing tool, and even pose a safety hazard to the operator.

[0004] Therefore, the applicant proposes a polishing device for harness terminal processing to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model provides a kind of polishing device for harness terminal processing, solve the problem raised in the above background.

[0006] To solve the above technical problems, the utility model provides a kind of polishing device for harness terminal processing, including equipment box, the fixed platform top of equipment box interior is moved and is installed with electric polishing head, and clamping jig is installed in equipment box inner side, cleaning mechanism is installed on the outer wall of equipment box, the cleaning mechanism includes water tank fixed on the outer wall of equipment box, two guide rods are fixed in the inside bottom of water tank, the guide rod passes through two sliding blocks, and sliding block is fixed on the two sides of water box, the side of water box is closely attached to the inner wall of water tank, the lamination surface of water box and water tank is equipped with vertical direction corresponding round hole, and the round hole position of water tank is higher, the outer wall of water tank is equipped with water guide pipe connected with round hole, the outlet of water guide pipe passes through equipment box and is located at polishing position;

[0007] The side of water box is equipped with small cylinder, the small cylinder slides in the inclined groove on the side of square plate, and the square plate is slidably installed in the inside of water tank.

[0008] Further, the side of the square plate is threadedly connected with a lead screw one, the lead screw one is rotatably installed inside the water tank, the inside of the fixed table is rotatably connected with a lead screw two, the outside of the lead screw two is threadedly connected with a moving block, the moving block is slidably connected inside the fixed table, the connecting piece on the top of the moving block passes through the opening of the fixed table, and the connecting piece on the top is butted with the base of the electric polishing head, and the lead screw one and the lead screw two are synchronously rotated through the driving mechanism installed on the side of the equipment box.

[0009] Further, the driving mechanism comprises a motor fixed on the side of the equipment box, the motor shaft is butted with the rotating shaft of the lead screw two, a belt pulley is installed on the motor shaft, a second belt pulley butted with the rotating shaft of the lead screw one is rotatably installed on the side of the water tank, and a belt is connected between the two belt pulleys.

[0010] Further, two pieces of sponge pieces are bonded on the inner wall of the opening of the fixed table, and the sponge pieces are attached to the two sides of the connecting piece on the top of the moving block.

[0011] Further, the bottom of the equipment box is provided with a water outlet pipe, and a filter element is installed on the top of the water outlet pipe.

[0012] Further, the top of the two guide rods is fixedly installed with a sealing plate, the sealing plate is located directly above the water box, and the top opening of the water box can be closed.

[0013] Further, the side wall of the water tank is provided with a liquid level indicator.

[0014] Compared with the related art, the polishing device for harness terminal processing has the following beneficial effects:

[0015] The polishing device for harness terminal processing provided by the utility model solves the problems of debris accumulation and high-temperature heat dissipation in the polishing process of the hardware terminal of the harness, and effectively saves electric energy without relying on additional electronic equipment such as a water pump, ensures that water accurately reaches the polishing position by automatically adjusting the position of the water box along with the movement of the electric polishing head, timely cleans the debris and reduces the temperature, thereby improving the polishing precision and efficiency, protecting the polishing wheel from unnecessary wear and tear and prolonging the service life of the polishing wheel, avoiding the burning of the workpiece surface caused by high temperature, ensuring the quality of the finished product, reducing the wear and tear of the polishing tool, and eliminating the safety hazards to the operator, in addition, the simple mechanical linkage realizes automatic control, reduces the equipment cost and maintenance difficulty, and makes the entire polishing process more efficient, safe and environmentally friendly. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The utility model discloses a whole three-dimensional structure Figure One ;

[0017] Figure 2 Overall three-dimensional structure diagram of the utility model Figure Two ;

[0018] Figure 3 Partial three-dimensional structure diagram of the utility model

[0019] Figure 4 Three-dimensional cross-section structure diagram of the water tank of the utility model

[0020] Figure 5 Front view cross-section structure diagram of the water tank of the utility model Figure One ;

[0021] Figure 6 Three-dimensional cross-section structure diagram of the fixing table of the utility model

[0022] Figure 7 Three-dimensional cross-section structure diagram of the water outlet pipe of the utility model

[0023] Figure 8 Front view cross-section structure diagram of the water tank of the utility model Figure Two .

[0024] Reference signs in the drawing: 1, equipment box; 11, clamp; 12, fixing table; 13, electric polishing head; 14, screw rod two; 15, moving block; 16, sponge piece; 17, water outlet pipe; 18, filter element; 2, cleaning mechanism; 21, water tank; 22, guide rod; 23, sliding block; 24, water box; 25, water guide pipe; 26, square plate; 27, inclined chute; 28, small cylinder; 29, screw rod one; 210, sealing plate; 211, liquid level device; 3, driving mechanism; 31, motor; 32, pulley; 33, belt. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments of the utility model. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0026] By Figures 1-8The utility model provides a device box 1, the fixed platform 12 top mobile installation of device box 1 inside is equipped with electric polishing head 13, and the fixture 11 is installed to device box 1 inside, the cleaning mechanism 2 is installed to device box 1 outer wall, the cleaning mechanism 2 includes the water tank 21 fixed on device box 1 outer wall, two guide rods 22 are fixed in the inside bottom of water tank 21, the guide rod 22 passes two sliding blocks 23, and the sliding block 23 is fixed on both sides of water box 24, and one side of water box 24 is closely attached with the inner wall of water tank 21, and the lamination surface of water box 24 and water tank 21 is equipped with the round hole corresponding in vertical direction, and the round hole position of water tank 21 is higher, and the outer wall of water tank 21 is equipped with the water guide pipe 25 connected with round hole, and the outlet of water guide pipe 25 passes device box 1 and is located at polishing position, and one side of water box 24 is equipped with small cylinder 28, and small cylinder 28 slides in the inclined slot 27 of one side of square plate 26, and square plate 26 is slidably installed in water tank 21,

[0027] The screw rod one 29 is connected with one side of square plate 26, and the screw rod one 29 is rotatably installed in water tank 21, and the screw rod two 14 is rotatably connected in the fixed platform 12, and the moving block 15 is screw-connected outside the screw rod two 14, and the moving block 15 is slidably connected in the fixed platform 12, and the connecting piece of moving block 15 top passes the opening of fixed platform 12, and the connecting piece top butt-joints the base of electric polishing head 13, and the screw rod one 29 and screw rod two 14 are synchronously rotated through the drive mechanism 3 installed on one side of device box 1.

[0028] Through the design of the above-mentioned cleaning mechanism 2, when the device is used, the wire harness hardware terminal is fixed in the fixture 11 (it is the existing conventional fixture design, and no repeated description is made), then the drive mechanism 3 is started to make the screw rod one 29 and screw rod two 14 synchronous rotation, the moving block 15 drives the base of electric polishing head 13 to move, and the electric polishing head 13 is moved to the polishing position, and in the process, the screw rod one 29 also drives square plate 26 to start sliding in water tank 21, and the sliding of square plate 26 causes the relative movement between the inclined slot 27 arranged on it and the small cylinder 28 fixed on one side of water box 24, and the design of inclined slot 27 makes small cylinder 28 rise along the inclined upward channel of inclined slot 27, and then pushes water box 24 to move upwards along guide rod 22, and then the top surface of water box 24 rises above the water surface of water tank 21, as Figure 5 and Figure 6When the water tank 21 is full of water, the water tank 21 is lifted to the position shown by the point a, at which time water cannot be supplied, but because the position of the circular holes of the water tank 21 is higher, when the water box 24 is lifted to a certain height, the two circular holes are just matched, so that the water in the water tank 21 can flow out smoothly through the water guide pipe 25, the outlet of the water guide pipe 25 is located inside the equipment box 1 and directly opposite the polishing position, so the water can directly fall on the workpiece being polished. At this time, the electric polishing head 13 is started to polish, so that the linkage of the chute 27 and the small cylinder 28 is realized to automatically lift the water box 24 to expose the water level for drainage, and ensure that the water flow can accurately reach the polishing position to clean and cool the workpiece in time. The cleaning effect can effectively remove the debris generated in the polishing process to prevent the debris from accumulating on the surface of the workpiece or around the polishing tool, thereby improving the polishing accuracy and efficiency and reducing the wear of the polishing wheel. At the same time, the cooling effect can significantly reduce the high temperature generated during polishing to protect the surface of the workpiece from being burned, ensure the quality of the finished product, and prolong the service life of the polishing tool, thereby reducing the safety hazards to the operator. After polishing is completed, each part is reset, and the water box 24 is also lowered below the water level for water replenishment (note that the water in the water box 24 does not have to be used up).

[0029] The driving mechanism 3 includes a motor 31 fixed on one side of the equipment box 1, the motor shaft of the motor 31 is connected to the rotating shaft of the second connecting screw 29, and a belt pulley 32 is installed on the motor shaft. The water tank 21 is rotatably installed with a second belt pulley 32 connected to the rotating shaft of the first connecting screw 29, and a belt 33 is connected between the two belt pulleys 32.

[0030] In the detailed optimization design of the driving mechanism 3, when the first connecting screw 29 and the second connecting screw 14 rotate synchronously, the motor 31 is started to drive the second connecting screw 14 to rotate, synchronously, the two belt pulleys 32 rotate together through the belt 33, and then the first connecting screw 29 also rotates, that is, synchronous rotation is realized, which is very convenient.

[0031] Two pieces of sponge sheets 16 are bonded to the inner wall of the opening of the fixed table 12, and the sponge sheets 16 are bonded to the two sides of the connecting piece on the top of the moving block 15.

[0032] Further, the sponge sheet 16 can close the opening through which the connecting piece on the top of the moving block 15 slides, and try to contact the side of the connecting piece to avoid more dust from entering the inside of the fixed table 12, thereby playing a protective role.

[0033] The water outlet pipe 17 is provided at the bottom of the equipment box 1, a filter element 18 is installed at the top of the water outlet pipe 17, and a liquid level indicator 211 is installed on the side wall of the water tank 21.

[0034] Further, when installing, the base of the equipment box 1 is placed on a suitable table, and a circular hole is opened in the table, the water outlet pipe 17 penetrates the base of the equipment box 1 and can pass through the circular hole of the table, and the water used for cleaning and heat dissipation during work is discharged through the water outlet pipe 17, and the filter element 18 can intercept and filter debris, which is very convenient, and a recycling box can be placed on the ground or the floor below the water outlet pipe 17, when the liquid level detector 211 detects that the water level in the water tank 21 is too low to supply water to the water box 24, the recycling box can be taken to pour water into the water tank 21.

[0035] The two guide rods 22 are fixedly installed with the sealing plate 210 at the top, and the sealing plate 210 is located directly above the water box 24 and can seal the top opening of the water box 24.

[0036] Further, the sealing plate 210 can make the guide rod 22 more stable, and it should be noted that the side wall of the sealing plate 210 is also fixedly connected to the inner side of the water box 24.

[0037] It should be noted that, in this document, the terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0038] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A polishing device for harness terminal processing, comprising a device box (1), a fixed table (12) inside the device box (1) is movably installed with an electric polishing head (13) on the top, and a clamp (11) is installed on the inner side of the device box (1), characterized in that: The cleaning mechanism (2) is fixed on the outer wall of the equipment box (1); The cleaning mechanism (2) comprises a water tank (21) fixed on the outer wall of the equipment box (1), two guide rods (22) fixed at the bottom of the water tank (21), the guide rods (22) penetrating through two sliding blocks (23), the sliding blocks (23) being fixed on the two sides of a water box (24), one side of the water box (24) being tightly attached to the inner wall of the water tank (21), the water box (24) and the water tank (21) being provided with a circular hole corresponding to the vertical direction, the circular hole of the water tank (21) being higher, the outer wall of the water tank (21) being provided with a water guide pipe (25) connected with the circular hole, and the outlet of the water guide pipe (25) penetrating through the equipment box (1) and being located at the polishing position. One side of the water box (24) is provided with a small cylinder (28) sliding in a chute (27) on one side of a square plate (26), and the square plate (26) is slidingly installed in the water tank (21).

2. The polishing apparatus for processing a wire harness terminal according to claim 1, characterized by A lead screw (29) is threadedly connected to one side of the square plate (26), the lead screw (29) is rotatably installed in the water tank (21), a lead screw (14) is rotatably connected in the fixed table (12), the lead screw (14) is externally threadedly connected with a moving block (15), the moving block (15) is slidingly connected in the fixed table (12), a connecting plate on the top of the moving block (15) penetrates through an opening of the fixed table (12), and the connecting plate is connected with a base of the electric polishing head (13), and the lead screw (29) and the lead screw (14) are synchronously rotated by a driving mechanism (3) installed on one side of the equipment box (1).

3. The polishing apparatus for processing a wire harness terminal according to claim 2, characterized by The driving mechanism (3) comprises a motor (31) fixed on one side of the equipment box (1), the motor shaft is connected with the rotating shaft of the lead screw (14), a belt pulley (32) is installed on the motor shaft, a second belt pulley (32) is rotatably installed on one side of the water tank (21) and connected with the rotating shaft of the lead screw (29), and a belt (33) is connected between the two belt pulleys (32).

4. The polishing apparatus for processing a wire harness terminal according to claim 2, characterized by Two sponge sheets (16) are attached to the inner wall of the opening of the fixed table (12), and the sponge sheets (16) are attached to the two sides of the connecting plate on the top of the moving block (15).

5. The polishing apparatus for processing a wire harness terminal according to claim 1, characterized by A water outlet pipe (17) is arranged at the bottom of the equipment box (1), and a filter element (18) is installed on the top of the water outlet pipe (17).

6. The polishing apparatus for processing a wire harness terminal according to claim 1, characterized by Two guide rods (22) are fixedly installed at the top of the sealing plate (210), the sealing plate (210) is located above the water box (24), and the top opening of the water box (24) can be closed.

7. The polishing apparatus for processing a wire harness terminal according to claim 1, characterized by A liquid level indicator (211) is installed on the side wall of the water tank (21).

Citation Information

Patent Citations

  • A grinding device for five metals terminal

    CN208179198U